DIVERSITECH GREEN Bedienungsanleitung

OWNER’S MANUAL

IMPORTANT

This manual contains specific cautionary statements relative to worker safety. Read this manual thoroughly and follow as directed. Hazards of

dust control equipment are not all listed in this manual. It is important that use of the equipment be discussed with a Diversi-tech

Representative. Persons involved with the equipment or systems should be instructed to operate the equipment in a safe manner.

D I V E R S I T E C H O M - G F C M

Page 1

Table of Contents

1.0 - Safety Precautions .................................................................................................................. 3

1.1 - Caution................................................................................................................................ 3

2.0 - Principles of Operation ........................................................................................................... 3

2.1 - Injection Cleaning System................................................................................................... 3

3.0 - Installation .............................................................................................................................. 5

3.1 - Upon Arrival ........................................................................................................................ 5

3.2 - Compressed Air Installation................................................................................................ 6

3.3 - Installation of the Barrel ..................................................................................................... 6

3.4 - Operation............................................................................................................................ 7

3.4.1 - Start Up ........................................................................................................................ 7

3.4.2 - Loading the filter.......................................................................................................... 7

3.5 - Engaging the System:........................................................................................................ 10

3.5.1 - LCD Readout .............................................................................................................. 10

3.5.2 - Menu.......................................................................................................................... 11

3.5.3 - Errors ......................................................................................................................... 13

3.5.4 - Reduce Time of operation......................................................................................... 13

3.5.5 - Dry Run ...................................................................................................................... 13

4.0 - Preventive Maintenance....................................................................................................... 14

5.0 - Troubleshooting List for Injection Cleaning System ............................................................. 15

5.1 - Debugging ......................................................................................................................... 15

6. 0 - WARRANTY Clauses ............................................................................................................. 17

7.0 - RETURN MATERIAL POLICY................................................................................................... 17

8.0 - REPLACEMENT PARTS ........................................................................................................... 18

APPENDIX:..................................................................................................................................... 19

WIRING SCHEMATIC: .................................................................................................................... 19

SPECIFICATIONS ............................................................................................................................ 20

D I V E R S I T E C H O M - G F C M

Page 2

WE APPRECIATE YOUR BUSINESS!

Congratulations on your new Diversi-tech product. We are proud to have you as our customer

and will strive to provide you with the best service and reliability in the industry. This Operating

Manual has been designed to instruct you on the correct use and operation of your Diversi-tech

Green Filter Cleaning Machine. Your satisfaction with this product and its safe operation is our

ultimate concern. Therefore please take the time to read the entire manual, especially the

Safety Precautions. They will help you to avoid potential hazards that may exist when working

with this product.

YOU ARE IN GOOD COMPANY!

We distinguish ourselves from our competition through market-leading, dependable products

that have stood the test of time. We pride ourselves on technical innovation, competitive

prices, excellent delivery, superior customer service and technical support, together with

excellence in sales and marketing expertise. Above all, we are committed to developing

technologically advanced products to achieve a safer working environment.

The Diversi-tech Green Filter Cleaning Machine is designed to clean air filters that are used to

collect dry particulate in both dust collectors and Diesel engines. The machine uses compressed

air to clean the filter and a high efficiency cyclone is used to collect the dislodged material.

Read and understand this entire Owner’s Manual and your employer’s safety practices before

installing, operating, or servicing the equipment. While the information contained in this

Owner’s Manual represents the Diversi-tech's best judgment, the Diversi-tech assumes no

liability for its use.

D I V E R S I T E C H O M - G F C M

Page 3

1.0 - Safety Precautions

1.1 - Caution

This indication refers to matters that have high risk of serious injuries if the system is

installed or operated incorrectly.

All users of Diversi-tech Equipment should comply with all National and Local Fire Codes and/or

other appropriate codes when determining the location and operation of dust control

equipment.

Do not use any voltages other than the ones indicated

Do not cut or damage power cord. Damage to power cord may cause fire or electrical

shock

Flammable Objects-in the event a foreign object should happen to get inside the

cabinet, please take the following actions:

Turn Power Off

Unplug AC cords

Remove object

Resume Operation

Do not disassemble or modify the system –this may impact the warranty clauses

2.0 - Principles of Operation

2.1 - Injection Cleaning System

Principle of Operation:

The Injection Cleaning System (ICS) operates an air nozzle that cleans air filter cartridges. This is

accomplished by extreme compressed air originating from the inside-out through the filter. The

nozzle rotates 360° while moving up and down to insure cleaning of all the surface area of the

air filter.

The cleaning cycle is controlled by a microprocessor based Printed Circuit Board located in the

control box. The microprocessor has been programmed to turn on the cleaning system once

the filter is sealed (“Ready to Clean” appears on the LCD), the start button is pressed and

released. The nozzle will travel from its home position (located at the bottom) through the top

and then back down to home. The home and top positions are sensed by a limit switch and

proximity sensors. Simultaneously, when the gear motor is engaged, an in-line solenoid opens

and allows compressed air to reach the nozzle and the air pulse system. If for some reason the

Cabinet lid is open before the cleaning system has had a chance to terminate the cycle, the

system will shut itself down and resumes from where it left off once the lid is closed and the

filter is sealed.

D I V E R S I T E C H O M - G F C M

Page 4

Figure 1: Principle of Operation

Figure 2: GFCM Major Components

D I V E R S I T E C H O M - G F C M

Page 5

3.0 - Installation

3.1 - Upon Arrival

The Green Filter Cleaning Machine is shipped on a crated skid. The skid should be inspected for

any visible damage that may have occurred during shipment. Please advise the Transport

Company as soon as possible if the unit appears to have been damaged during shipping.

NOTE: Dust or debris in the machine or cyclone is due to factory testing. Each unit is tested

prior to shipping.

Always disconnect power supply before servicing the motor or working

with the unit for any reason. All electrical connections must be made

by a qualified electrician.

Use suitable floor anchors to securely bolt the machine to the floor.

Failure to anchor the machine may result in the machine tipping due to

the high center of gravity.

1. Bolt the four legs on the cyclone assembly.

2. Install the Cabinet Assembly and the Cyclone Assembly 12” apart. Using the supplied

flex hose, join the Cabinet to the Cyclone. Using hose clamps and silicone to seal the

interface between the flexible hose and the metal conduit.

Figure 3: Installation of GFCM

3. Connect the Dust Collector Cyclone Motor to the Control Panel using the Female

connector and the Male Plug.

Figure 4: Female Connector & Male

Plug

D I V E R S I T E C H O M - G F C M

Page 6

3.2 - Compressed Air Installation

NOTE: Only dry compressed air is to be used with the machine. The unit requires a minimum

of 80 CFM at 90 PSI to operate properly.

Connect compressed air (90 PSI) to the ½” inlet fitting located on the back of the unit. It is

recommended to install a cut-off valve on the line for safety purposes. A regulator will be

necessary to step down the supply air if the shop pressure is above 100 PSI. NOT complying

may result in damage to the unit’s components and reduce performance. A 1/2” NPT supply

line is required.

3.3 - Installation of the Barrel

Step 1: Slide barrel under cyclone cone.

Step 2: Apply liberal amounts of silicone sealant to the barrel inlet collar.

Step 3: Slide the flexible hose over the collar.

Step 4: Fasten the flexible hose to the collar using the provided hose clamp.

If Cyclone to Barrel connection is not fully sealed, the cyclone will not

operate properly.

D I V E R S I T E C H O M - G F C M

Page 7

3.4 - Operation

3.4.1 - Start Up

Before proceeding, one should note that all units have been tested at the factory before

shipping. The following steps are to insure proper functioning of the unit and nothing has been

damaged during transportation:

1. Check the pneumatic connections on the back of the unit.

2. Connect the air hose and make sure that the air fittings don’t leak air.

3. Check that nothing is jammed up against the mechanism.

PLEASE ENSURE THAT CYCLONE MOTOR IS PLUGGED INTO THE CONTROL BOX.

3.4.2 - Loading the filter

I. Measure the height of filter in inches. (Measuring tape on the side)

II. Refer to Filter Spacer Chart to select spacers required.

Step 1: Open the top of the Cabinet by releasing both latches.

Step 2: Install required spacers (refer to Filter Spacer Chart)

Step 3: Load the filter, then close and secure the latches

Important Note:

DO NOT OPEN LID DURING OPERATION. The cabinet is fitted with a compression

mechanism that seals the top of the filter. If the filter is not sealed properly the

machine will not operate. Opening the cabinet should only be done after cycle is

completed.

The unit is equipped with a high efficiency cyclone. Any air leaks in the suction or

exhaust line (connection to the barrel) may result in some debris accumulating in the

exhaust filter. Periodically check the exhaust filter for debris, replace if necessary. DO

NOT PLACE THE EXHAUST FILTER IN THE MACHINE.

D I V E R S I T E C H O M - G F C M

Page 8

Open Both End Filters

CAUTION: Add Spacers –as required

Please note that the machine only accepts filters within the following size range:

10”-to-32”of height

A minimum of 6.5” of inner diameter

A maximum of 20” of outer diameter

Filter Spacer Chart

Height

of Filter

to be

Cleaned

inches

# of

Spacers

Required

1" Spacer

2" Spacer

3" Spacer

4" Spacer

5" Spacer

6" Spacer

D I V E R S I T E C H O M - G F C M

Page 9

Closed One End Filters

CAUTION: Add Spacers –as required

Please note that the machine only accepts filters within the following size range:

10”-to-32”of height

A minimum of 6.5” of inner diameter

A maximum of 20” of outer diameter

Step 1: Measure the height of filter in inches.

(See left figure)

Step 2: Refer to Filter Spacer Chart. (Previous

page)

Step 3: Install required spacers + 1” Spacer

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