DIVERSITECH MINI-VAC Handbuch

Operation & Maintenance Manual

MINI-VAC

Visit our Website for more information of this product

www.diversitech.ca

1200 55th Avenue, Montreal, Quebec H8T 3J8

Tel: 1.800.361.3733 | Fax: 1.514.631.9480 | [email protected]

OMM-FMV-107[E N]

Table of Contents

SECTION 1 –SAFETY PRECAUTIONS OF FUME & DUST EXTRACTION/COLLECTION.................................................................................. 1

1.1 Symbols ................................................................................................................................................................................................. 1

1.2 User Responsibility................................................................................................................................................................................ 1

1.2 Fume Extraction Hazards ................................................................................................................................................................... 1

1.3 Dust Collection Hazards..................................................................................................................................................................... 1

SECTION 2 –SPECIFICATIONS .......................................................................................................................................................................... 2

2.1 Diagram & Description....................................................................................................................................................................... 2

2.2 Product Specifications ....................................................................................................................................................................... 2

2.3 Filter Specifications ............................................................................................................................................................................. 2

SECTION 3 –SETUP / INSTALLATION................................................................................................................................................................. 3

3.1 To Setup or Install Safely..................................................................................................................................................................... 3

3.2 Un-Packaging ...................................................................................................................................................................................... 3

3.3 Selecting a Location .......................................................................................................................................................................... 3

3.4 Preparing Unit for Operation............................................................................................................................................................. 3

SECTION 4 –OPERATION .................................................................................................................................................................................. 4

4.1 To Operate Safely ............................................................................................................................................................................... 4

4.2 Controls................................................................................................................................................................................................. 4

4.3 Pre-Use Checklist ................................................................................................................................................................................. 4

4.4 Principles of Operation....................................................................................................................................................................... 4

SECTION 5 –MAINTENANCE & TROUBLESHOOTING .................................................................................................................................... 5

5.1 To Maintain this Product Safely......................................................................................................................................................... 5

5.2 Tools Required...................................................................................................................................................................................... 5

5.3 Routine Maintenance Schedule ...................................................................................................................................................... 5

5.4 Servicing Filter ...................................................................................................................................................................................... 6

5.5 Troubleshooting Procedure ............................................................................................................................................................... 6

APPENDIX 1 –ELECTRICAL DIAGRAM ............................................................................................................................................................ 7

APPENDIX 2 –MAINTENANCE RECORD ......................................................................................................................................................... 8

APPENDIX 3 –PARTS LIST................................................................................................................................................................................... 9

Limited Equipment Warranty ....................................................................................................................................................... Back Cover

Freight Claims ............................................................................................................................................................................. Back Cover

Return Material Policy ............................................................................................................................................................... Back Cover

Page 1 of 10

SECTION 1 –SAFETY PRECAUTIONS OF FUME & DUST EXTRACTION/COLLECTION

READ

BEFORE

USE

This manual contains specific cautionary statements related to worker safety. To

protect yourself and others, read this manual thoroughly and follow as directed

before use. Not all hazards of fume & dust control are listed in this manual, and no

hazards related to welding, cutting, grinding, painting, deburring or other

applications are listed. Consult a qualified safety professional

NOT

USE

Do not use this equipment:

To extract smoke or fumes above 180°F / 82°C.

To extract combustible dusts, liquid vapors, aggressive fumes such as acids.

If the power cord has been damaged or ground (third prong) removed.

Without a filter.

1.1 Symbols

This manual uses

several symbols to

highlight specific

hazards. Be familiar

with these symbols

and when you see

them in this manual,

read adjoining

warning text to avoid

the hazard.

WARNING!

DANGER!

ELECTRIC

SHOCK

MOVING

PARTS

HOT

PARTS

1.2 User Responsibility

Improper use can be hazardous.

It is your responsibility to follow all applicable ANSI, OSHA, UL, CSA, National & Local Fire Codes, and other

regulatory guidelines covering the safe use of equipment that extracts fumes, collects dusts, and exhausts filtered

air either indoors or outdoors.

Before use, inspect the unit for damage and verify it is working properly.

Only qualified persons should install, operate, maintain, or repair this unit.

Do not modify or repair the unit with parts or accessories not supplied by the manufacturer.

Consult filter manufacturer’s instructions for filter use and reuse, including instructions for cleaning.

1.2 Fume Extraction Hazards

Breathing smoke, fumes, or dusts produced in applications such as welding, cutting, grinding, painting, deburring

are hazardous to user’s health. Proper ventilation or use of well maintained fume extraction and/or dust collection

equipment helps the user avoid these hazards.

Breathable contaminants may not be visible or have an odor.

Stop operation and leave the area immediately if 1) breathing becomes difficult, 2) experience dizziness, 3)

impaired vision, 4) or eye/nose/mouth irritation.

1.3 Dust Collection Hazards

Dusts from many welding, cutting, grinding, painting, or deburring applications can be combustible.

Do not use or install equipment where any potential for combustible fumes or dusts are present, until a qualified

person has indicated it is safe to do so.

Never use or install equipment where the potential for combustible fumes or dusts are present without a

fire/explosion protection system.

If you are unsure if the product you purchased is correct for your application, call Diversi-Tech at 1-800-361-3733.

Page 2 of 10

SECTION 2 –SPECIFICATIONS

2.1 Diagram & Description

2.2 Product Specifications

2.3 Filter Specifications

This product is equipped with three (3) filters:

1. Pre-Filter: 1” Metal Mesh

2. Primary Filter: Cartridge

3. Exhaust Filter: Carbon

Available Cartridges:

For information on inspecting and cleaning filter, or purchasing replacement filters, contact Diversi-Tech at 1-800-361-3733.

Filter Cord Hose Net

Type Length Length Weight

(CFM) (volts) Phase (hz) (amps) (ft.) (ft.) (in.) (in.) (in.) (lbs.)

142 Nano-Fiber 120 160 13 610 12 12.5 28 45

< 142 HEPA 120 160 13 610 12 12.5 28 45

MINI-VAC

Input Power

Model

Nominal

Airflow

Length

Width

Height

Filter Filter

Area Efficiency

(sq. ft.)

R-MINIV-003N 55 99.99% @ 0.5 micron Yes

R-MINIV-001H --- 99.97% @ 0.3 micron Yes

Reusable

Part #

Description

Page 3 of 10

SECTION 3 –SETUP / INSTALLATION

3.1 To Setup or Install Safely

Do not place unit near flammables or combustible surfaces.

Refer to Section 2: Specifications, to know the electrical requirements of the unit you are installing

and ensure adequate input power that is properly sized, rated, and protected.

This unit must be grounded for safe operation.

3.2 Un-Packaging

(1) Immediately upon receiving the unit, carefully

examine the carton for damage during transit.

(2) Remove packing material.

(3) Avoid tipping or inverting during handling.

(4) The item serial number, model, and electrical

ratings are listed on the nameplate. Record this

information in the Maintenance Record provided

on page 10, or your own preventative

maintenance system.

3.3 Selecting a Location

Choose a location where the unit will be used, near the operator.

Choose a location sufficiently close to a grounded power source.

3.4 Preparing Unit for Operation

Remove all packaging and shipping protection before use, in accordance with SECTION 3.2: Un-Packaging

Select a location appropriate for use that complies with all safety instructions contained herein, and SECTION 3.3:

Selecting a Location.

Before plugging unit in to an input power source, look at the manufacturer’s label located on the exterior of the

unit and ensure the source is correctly sized in terms of Voltage and Amperes.

Prior to use in your application, turn the unit ON, and perform a function test. To do so:

1. Turn switch to ON position

2. LOOK: Is the unit level, stable, and that nothing is obstructing the extraction path.

3. LISTEN: Does the motor and suction sound smooth and within expected volumes.

4. FEEL: Place your hand on top of the unit and sense for unexpected vibration. Place you hand in front of

the intake hood/surface and sense for expected level(s) of suction.

Inform all potential users of this equipment where they may find and review this manual.

Page 4 of 10

SECTION 4 –OPERATION

4.1 To Operate Safely

Read and understand Section 1: Safety Precautions and Section 4: Operation before use

Read and understand all Material Safety Data Sheets and Manufacturer’s instructions of all

process materials, consumables, and equipment used in conjunction with this equipment.

Keep away from all mechanical moving parts including motor, gears, and other pinch points.

Do not use product without first confirming if a Spark Arrestor is required and installed for the type

of dust, or fumes you are extracting and/or collection. If you are unsure, call a Diversi-Tech

representative at 1-800-361-3733.

4.2 Controls

(1) Power Switch –this switch has two positions;

ON and OFF.

(2) Filter Monitoring Light –lamp lights when the helical

sensor detects that filter maintenance is required.

4.3 Pre-Use Checklist

Prior to use in your application, turn the unit ON, and perform a function test. To do so:

1. Turn switch to ON position

2. LOOK: Is the unit level, stable, and that nothing is obstructing the extraction path.

3. LISTEN: Does the motor and suction sound smooth and within expected volumes.

4. FEEL: Place your hand on top of the unit and sense for unexpected vibration. Place you hand in front of

the intake hood/surface and sense for expected level(s) of suction.

Inform all potential users of this equipment where they may find and review this manual.

4.4 Principles of Operation

This product is designed to capture and clean smoke and dust from light-duty welding, soldering, and grinding applications.

When operating, air is drawn in to the nozzle, passes through the 2” diameter hose, then through the air cleaner’s filtration

system, and is finally exhausted through the bottom discharge. When the hood is placed sufficiently close to the source of

dust and smoke, three stages of filtration work to clean pollution from the air. First, a pre-filter section collects the large dust

particles. Second, smaller particles are trapped in the fibers of the cartridge filter with an efficiency specified in Section 2.3.

Third, filtered air then passes through a carbon filter to remove any remaining odor before exhausting into the room.

This product consists of four basic components:

1. A cabinet for housing all components

2. A blower

3. Electrical assemblies

4. Collecting assemblies (filters)

Page 5 of 10

SECTION 5 –MAINTENANCE & TROUBLESHOOTING

5.1 To Maintain this Product Safely

Read and understand Section 1: Safety Precautions and Section 4: Operation before

maintenance

Do not breathe the dust collected from product while changing/cleaning filters or performing

maintenance on this product.

Disconnect power before performing any maintenance on unit, including filter inspection. The

input power to this unit is high voltage, and touching any live electrical parts can cause fatal

shocks or severe burns. Do not touch live electrical parts.

Keep away from all mechanical moving parts including motor, gears, and other pinch points

while operating.

Operating this unit causes some parts to heat to a point that will burn bare hands. Before

maintenance allow parts to cool, or use proper tools and personal protection equipment during

maintenance.

5.2 Tools Required

EYE

PROTECTION

RESPIRATOR

GLOVES

AIR GUN

(max ?? psi)

REPLACEMENT FILTER

(if required)

5.3 Routine Maintenance Schedule

The manufacturer recommends the following routine maintenance based on light-duty use in normal operating conditions.

Service more frequently if the unit is used severe conditions.

Frequency

Manual Reference

Pre-Use

Perform pre-use inspection to ensure operating correctly.

4.3

Filter Monitoring Light is ON

Service Filter

5.4

Every 12 months or every X times Filter is Serviced

1. Service Filter

2. Clean unreadable labels and exterior surfaces

3. Remove collection hose and wash with warm water mixed with mild detergent

(Allow 24 hours to dry before use).

4. Inspect cabinet for loose wiring or cracked insulation.

5. Examine vacuum motors for signs of unusual wear.

5.4

Page 6 of 10

5.4 Servicing Filter

The Filter Indicator Light will come on if the filters become clogged. It is actuated by a differential pressure switch contained

inside the unit. The unit can continue to run with the light illuminated, however airflow will be reduced further. Operating

the unit for extended periods of time with the Filter Indicator Light illuminated may cause the motor to overheat.

1. Review Maintenance Safety in Section 5.1

2. Turn off power and disconnect input power cord.

3. Detach front body by first unclasping twist-lock latches located on each side of the main body.

4. Remove Filter gently so as to minimize agitating dirt and dust, and place it in a bag/container.

5. Clean filter:

•Use clean/dry air only at a pressure not more than 80PSI at 12” from media.

•Direct the compressed air through the filter from the clean side, running the nozzle up and down the

filter pleats.

•Do not bring either nozzle in contact with the filter media as damage is likely to occur.

6. Inspect filter for any damage and replace if necessary.

7. Clean cabinet interior of dirt and debris.

8. Reassemble by first installed the clean filter; then reattach the front body and re-engage the twist-lock latches

on each side of the main body.

9. Turn ON unit and check Filter Indicator Light. If lamp is illuminated, repeat all steps above.

5.5 Troubleshooting Procedure

Page 7 of 10

APPENDIX 1 –ELECTRICAL DIAGRAM

ELECTRIC

SHOCK

HAZARD

Disconnect power before performing any maintenance on unit, including filter

inspection. The input power to this unit is high voltage, and touching any live

electrical parts can cause fatal shocks or severe burns. Do not touch live electrical

parts.

Page 8 of 10

APPENDIX 2 –MAINTENANCE RECORD

Diversi-Tech Inc. authorizes this page to be photocopied or otherwise reproduced as needed for management of

maintenance records.

MANUFACTURER:

DIVERSITECH INC.

MODEL NO:

MINI-VAC

SERIAL NO:

SERVICE LOCATION:

CONTROL NO:

Date

Description of Service

Serviced By

Location

Comments

Only use manufacturer approved replacement parts on this unit.

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