DIVERSITECH FRED SR2 Handbuch

Visit our Website for more information on this product

www.diversitech.ca

1200 55th Avenue, Montreal, Quebec H8T 3J8

Tel: 1.800.361.3733 | Fax: 1.514.631.9480 | [email protected]

READ AND SAVE THESE INSTRUCTIONS

FRED SR2 CFRED SR1 C

FRED SR2FRED SR

Operation & Maintenance Manual

FRED SR | SR2 | SR1 C | SR2 C

Table of Contents

SECTION 1 – SAFETY PRECAUTIONS OF FUME & DUST EXTRACTION/COLLECTION .................................................................................................................................................3

1.1 Symbols ...........................................................................................................................................................................................................................................................................................3

1.2 User Responsibility ...................................................................................................................................................................................................................................................................3

1.3 Fume Extraction Hazards .....................................................................................................................................................................................................................................................3

1.4 Dust Collection Hazards .......................................................................................................................................................................................................................................................4

1.5 Safety Stickers .............................................................................................................................................................................................................................................................................4

SECTION 2 – SPECIFICATIONS ...................................................................................................................................................................................................................................................................................4

2.1 Diagram & Description ....................................................................................................................................................................................................................................................................................4

2.2 Product Specifications .......................................................................................................................................................................................................................................................................................5

2.3 Filter Specifications ...............................................................................................................................................................................................................................................................................................5

2.4 Dimension ..................................................................................................................................................................................................................................................................................................................6

SECTION 3 – SETUP / INSTALLATION .................................................................................................................................................................................................................................................................6

3.1 To Setup or Install Safely ..................................................................................................................................................................................................................................................................................7

3.2 Un-Packaging ..........................................................................................................................................................................................................................................................................................................7

3.3 Tools Required ........................................................................................................................................................................................................................................................................................................7

3.4 Mounting Options ..................................................................................................................................................................................................................................................................................................7

3.5 Electrical Options ...................................................................................................................................................................................................................................................................................................7

SECTION 4 – OPERATION ..............................................................................................................................................................................................................................................................................................7

4.1 To Operate Safely ..................................................................................................................................................................................................................................................................................................8

4.2 Controls ........................................................................................................................................................................................................................................................................................................................8

4.3 Pre-Use Checklist ..................................................................................................................................................................................................................................................................................................8

4.4 Principles of Operation ......................................................................................................................................................................................................................................................................................9

4.5 Failure Event .............................................................................................................................................................................................................................................................................................................9

4.6 ICS-360 Injection Cleaning System .......................................................................................................................................................................................................................................................10

SECTION 5 – MAINTENANCE & TROUBLESHOOTING .........................................................................................................................................................................................................................10

5.1 To Maintain this Product Safely ................................................................................................................................................................................................................................................................10

5.2 Tools Required ....................................................................................................................................................................................................................................................................................................10

5.3 Routine Maintenance Schedule ................................................................................................................................................................................................................................................................11

5.4 Troubleshooting Procedure ........................................................................................................................................................................................................................................................................12

APPENDIX 1A – ELECTRICAL DIAGRAM MANUAL [120 VAC] Single Phase Power ......................................................................................................................................................13

APPENDIX 1B – ELECTRICAL DIAGRAM MANUAL [230/460/575v] 3-Phase Power .....................................................................................................................................................14

APPENDIX 2 – MAINTENANCE RECORD ........................................................................................................................................................................................................................................................15

APPENDIX 3 – ARM-TO-BLOWER DIRECT INSTALLATION ................................................................................................................................................................................................16,17, 18

APPENDIX 4 - ARM TO REMOTE MOUNT BRACKET INSTALLATION ................................................................................................................................................................................19,20

APPENDIX 5 – SAMPLES SAFETY STICKERS ...............................................................................................................................................................................................................................................21

NOTES..................................................................................................................................................................................................................................................................................................................................22,23

Limited Equipment Warranty ..................................................................................................................................................................................................................................................................Back Cover

Freight Claims ...................................................................................................................................................................................................................................................................................................Back Cover

Return Material Policy ..................................................................................................................................................................................................................................................................................Back Cover

Revised March 2019 [E N]

1.3 Fume Extraction Hazards

1.2 Users Responsability

1.1 Symbols

HOT

PARTS

MOVING

PARTS

ELECTRIC

SHOCK

WARNING!

DANGER!

• Breathing smoke, fumes, or dusts produced in applications such as welding, cutting, grinding, painting, deburring

are hazardous to user’s health. Proper ventilation or use of well maintained fume extraction and/or dust collection

equipment helps the user avoid these hazards.

• Breathable contaminants may not be visible or have an odor.

• Stop operation and leave the area immediately if 1) breathing becomes difficult, 2) experience dizziness,

impaired vision, 4) or eye/nose/mouth irritation.

• Improper use can be hazardous.

• All users must carefully read and understand this instruction manual prior to use

• No objects, such as tools, should be placed on the machine.

• When moving machine, care should be taken to ensure the users feet remain clear of the wheels.

• Machine weights 474 lbs without a capture arm, proper care should be taken when moving.

• Motor should not contact any objects, and all motor repairs should be performed while the power switch is off and

the power source is disconnected. Operator should not touch motor during use.

• Blower assembly should not contact any objects, and all blower repairs should be performed while the power switch

is off and the power source is disconnected. Operator should not touch blower during use.

• For maintenance of any and all components, power switch must be off and the power source disconnected

• It is your responsibility to follow all applicable ANSI, OSHA, UL, CSA, National & Local Fire Codes, and other

regulatory guidelines covering the safe use of equipment that extracts fumes, collects dusts, and exhausts

filtered air either indoors or outdoors.

• Before use, inspect the unit for damage and verify it is working properly.

• Only qualified persons should install, operate, maintain, or repair this unit.

• Do not modify or repair the unit with parts or accessories not supplied by the manufacturer.

• Consult filter manufacturer’s instructions for filter use and reuse, including instructions for cleaning.

This manual uses several

symbols to highlight specific

hazards. Be familiar with

these symbols and when

you see them in this

manual, read adjoining

warning text to avoid the

hazard.

Do not use this equipment:

• To extract combustible dusts, liquid vapors, aggressive fumes such as acids.

• To extract smoke or fumes above 180°F / 82°C.

• If the power cord has been damaged or ground (third prong) removed.

• Without a filter.

This manual contains specific cautionary statements related to worker safety. To protect yourself and

others, read this manual thoroughly and follow as directed before use. Not all hazards of fume & dust

control are listed in this manual, and no hazards related to welding, cutting, grinding, painting, deburring

or other applications are listed. Consult a qualified safety professional.

NOT

USE

READ

BEFORE

USE

SECTION 1 - SAFETY PRECAUTIONS OF FUME & DUST EXTRACTION/COLLECTION

FRED-SR

Single Arm, Self-Cleaning, Mobile

Fume Extractor

FRED-SR2

Dual Arm, Self-Cleaning, Mobile

Fume Extractor

FRED-SR2C

Dual Arm, Self-Cleaning, Mounted

Fume Extractor

FRED-SR1

Single Arm, Self-Cleaning, Mounted

Fume Extractor

2.1 Diagram & Description

SECTION 2 - SPECIFICATIONS

1.4 Dust Collection Hazards

1.5 Safety Stickers

• Dusts from many metalwork, welding, cutting, grinding, painting, or deburring applications can be combustible.

• Do not use or install equipment where any potential for combustible fumes or dusts are present, until a

qualified person has indicated it is safe to do so.

• Never use or install equipment where the potential for combustible fumes or dusts are present without a

fire/explosion protection system.

• If you are unsure if the product you purchased is correct for your application, call Diversitech at 1-800-361-3733.

• This machine is equipped with safety stickers to remind operators of the inherent dangers during use and maintenance.

• The stickers are only reminders, and all safety precautions contained in this manual must be well understood and adhered to by all users.

• See APPENDIX 5: Sample Safety Stickers for example of stickers applied to machine.

Model

Nominal

Airflow

(CFM)

Motor

(H.P)

Power Cord

Length

(ft.)

Arm

Length

(ft.)

Phase

(Hz)

@120V

(amps)

@230V

(amps)

@440V

(amps)

@575V

(amps)

FRED SR Portable Fume Collector with externally articulated manual capture arm

FRED-SR

1200 1.5 1P/60Hz 13.2 --- --- --- 15 10/13

1800 3.0 3P/60Hz --- 7.1 3.7 3.2 --- 10/13

2500 5.0 3P/60Hz 13.0 6.5 5.0 --- 10/13

FRED-SR Portable Fume Collector with Fume Tracker™ hands-free capture arm

FRED-SR-T

1200 1.5 1P/60Hz 13.2 --- --- --- 15 10/13

1800 3.0 3P/60Hz --- 7.1 3.7 3.2 --- 10/13

2500 5.0 3P/60Hz 13.0 6.5 5.0 --- 10/13

FRED-SR2 Portable Fume Collector with two externally articulated manual capture arms

FRED-SR2 2500 5.0 3P/60Hz 13.0 6.5 5.0 --- 10/13

FRED SR2 C Fume Collector with two externally articulated manual capture arms

FRED-SR2 C 2500 5.0 3P/60Hz 13.0 6.5 5.0 --- 10/13

For information on inspecting and cleaning filter, or purchasing replacement filters, contact Diversitech at 1-800-361-3733.

2.2 Product Specifications

Description Stage Part # Filter Area Filter

Efficiency Reusable

Nano-Fiber Filter Primary S-IA-21NF 190 SQ.FT. MERV 15 Yes

Polyester Filter Primary S-IA-21PT 105 SQ.F T. M ERV 11 Yes

HEPA Filter After-Filter S-SR-1009 24” × 36” × 5-7/8” MERV 17 No

2.3 Filter Specifications

Model

Arm

Length

(ft.)

Arm

Diameter

(in.)

Footprint (in.)

Width

[a]

Height

[C]

Length

[b] [d] [e] [f] [g]

FRED SR Portable Fume Collector with externally articulated manual capture arm

FRED-SR

10 632.5 115 33 13 60 34 18.5

13 632.5 128 33 13 60 60 18.5

FRED-SR Portable Fume Collector with Fume Tracker™ hands-free capture arm

FRED-SR-T

10 732.5 115 33 13 60 34 18.5

13 732.5 128 33 13 75 34 18.5

FRED-SR2 Portable Fume Collector with two externally articulated manual capture arms

FRED-SR2

10 (x2) 6 (x2) 32.5 115 33 13 60 34 18.5

13 (x2) 6 (x2) 32.5 128 33 13 60 60 18.5

2.4 Dimensions

3.1 To Setup or Install Safely

3.2 Un-Packaging

3.4 Mounting Options

• If you purchased a mobile model, see APPENDIX 3: Installation of Fred SR/SR2.

• If you purchased a wall/ceiling mounted model, see APPENDIX 6: Installation of Fred SR2 C/SR1 C.

3.5 Electrical Options

SECTION 3 - PRE-INSTALLATION

• Single-Phase Unit: See APPENDIX 1A: Electrical Diagram [120 VAC] Single-Phase Power for wiring

instructions. Have a certified electrician install unit according to local regulations.

• 3-Phase Unit: See APPENDIX 1B: Electrical Diagram [230/460/575 VAC] 3-Phase Power for wiring instructions.

Have a certified electrician install unit according to local regulations.

3.3 Tools Required

1. 7/16 Socket or Wrench

2. 9/16 Socket or Wrench

3. Torque Wrench

The tools above are required for unit assembly.

1. Immediately upon receiving the unit, carefully examine the carton for damage during transit.

2. Use lift forks or truck to move

3. Remove packing material.

4. Avoid tipping or inverting during handling.

5. The item serial number, model, and electrical ratings are listed on the nameplate. Record this information in the

Maintenance Record provided in APPENDIX 2: Maintenance Record, or your own preventative maintenance system.

• Do not place unit near flammables or combustible surface.

• Refer to SECTION 2: Specifications, to know the electrical requirements of the unit you are

installing and ensure adequate input power that is properly sized, rated, and protected.

• This unit must be grounded for safe operation.

4.2 Controls

4.1 To Operate Safely

4.3 Pre-Use Checklist

• Read and understand SECTION 1: Safety Precautions and ensure SECTION 3: Pre-Installation has been followed.

• Before plugging unit in to an input power source, look at the manufacturer’s label located on the exterior of the unit

and ensure the source is correctly sized in terms of Voltage and Amperes.

• Prior to use in your application, turn the unit ON, and perform a function test. To do so:

1. LOOK: Have the front and back doors been closed properly.

2. Turn switch to ON position.

3. LOOK: Is the unit level, stable, and that nothing is obstructing the extraction path.

4. LISTEN: Does the motor and suction sound smooth and within expected volumes.

5. FEEL: Place your hand on top of the unit and sense for unexpected vibration. Place you hand in front of

the intake hood/surface and sense for expected level(s) of suction.

• Inform all potential users of this equipment where they may find and review this manual.

• The machine controls are basic, and consist solely of a power switch with ON and OFF positions.

• If the machine is equipped with a Minihelic differential pressure gauge, the Minihelic should

read between .8 and 4.2 inches W.C. during normal operation.

• For a reading of more than 4 inches W.C, consult SECTION 5: Maintenance

and Troubleshooting as filter servicing may be required.

• Read and understand SECTION 1: Safety Precautions and SECTION 4: Operation before use

• Read and understand all Material Safety Data Sheets and Manufacturer’s instructions of all

process materials, consumables, and equipment used in conjunction with this equipment.

• Keep away from all mechanical moving parts including motor, gears, and other pinch points.

• Do not use product without first confirming if a Spark Arrestor is required and installed for

the type of dust, or fumes you are extracting and/or collection. If you are unsure, call a

Diversitech representative at 1-800-361-3733.

SECTION 4 - OPERATION

4.4 Principles of Operation

This product is designed to capture and clean smoke and dust from medium & heavy duty welding, soldering, and grinding applications. When operating,

air is drawn in to the nozzle, passes through the 7” diameter hose, then through the air cleaner’s filtration system, and is exhausted through the rear

discharge.

This product consists of four basic components:

1. Capture Arm(s)

2. A blower

3. Cartridge Filter

4. Motor & Electrical assemblies

5. ICS-360 Injection Cleaning System

6. Dust Drawer (Mobile) or Hopper (Ceiling Mount)

• The operator is to positon the machine within operating distance, and activate the caster wheel brakes.

• The operator can then position the capture arm close enough to the worksite to capture all dust and fumes that will be produced.

• Ensuring that all safety procedures have been followed, the operator can turn on the machine and begin working.

• When not in use, the machine should be turned off.

4.5 Failure Event

4.6 ICS-360 Injection Cleaning System

If, for some reason, during operation there is an accident, a blockage occurs, the Minihelic displays abnormal pressure differences, or the machine begins to act

abnormally, the operator should immediately shut off the machine. This is considered a machine failure and the following steps should be taken:

This product consists of four basic components:

1. Turn the power switch to the OFF position.

3. Seek medical attention if an accident occurred.

4. Follow the guidelines in SECTION 5: Maintenance and Troubleshooting.

Remember, under no circumstance should the machine be turned back on while performing maintenance.

The ICS-360 Injection Cleaning System works to blow particulate off the filter and into the dust drawer in a cycle that takes approximately 8 minutes to complete.

The cycle initiates automatically each time the units turned off. If the cycle has started and the unit is turned back on, the ICS-360 will recommence cleaning from the

last position the next time the unit switched off.

STATUS LIGHTS

A Fault Alert

BSolid > Cleaning

Flashing > Homing

C Trigger

D Top Switch

E Bottom Switch

F Motor Up

G Motor Down

H Solenoid 1

I Solenoid 2

J Power 12VAC

EYE

PROTECTION RESPIRATOR GLOVES

WASTE

CONTAINER

REPLACEMENT

FILTER

(if required)

5.1 To Maintain this Product Safely

5.2 Tools Required

• Read and understand SECTION 1: Safety Precautions and SECTION 4: Operation before maintenance.

• Do not breathe the dust collected from product while changing/cleaning filters or performing maintenance on this

product.

• Disconnect power before performing any maintenance on unit, including filter inspection. The input power to this unit is

high voltage, and touching any live electrical parts can cause fatal shocks or severe burns. Do not touch live electrical

parts.

• Keep away from all mechanical moving parts including motor, gears, and other pinch points while operating.

• Operating this unit causes some parts to heat to a point that will burn bare hands. Before maintenance allow parts to

cool, or use proper tools and personal protection equipment during maintenance.

SECTION 5 - MAINTENANCE & TROUBLESHOOTING

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere DIVERSITECH Dunstabzugshaube Handbücher

DIVERSITECH

DIVERSITECH FRED ECO Handbuch

Beliebte Dunstabzugshaube Handbücher anderer Marken

emmeti

emmeti RECUPA MED A-140 Leitfaden

Nibe

Nibe F135 Bedienungsanleitung

Kuppersberg

Kuppersberg INTRO 60 Montage- und Wartungsanleitung

Zephyr

Zephyr Spruce AK9834BS Installationsanleitung

Hisense

Hisense MH6INBG Bedienungsanleitung

Miele

Miele DA 1255 Bedienungsanleitung

Broan

Broan 46000 Bedienungsanleitung

GE Profile PV977 Originalbetriebsanleitung

FALMEC

FALMEC FFRIA24W5FS Bedienungsanleitung

Whirlpool

Whirlpool RH2600XL-1 SERIES Bedienungsanleitung

Küppersbusch

Küppersbusch DX ISLA Bedienungsanleitung

ETNA

ETNA AV360RVS Bedienungsanleitung

JUNO

JUNO JDF603E6 Bedienungsanleitung

Miele

Miele DA 6708 D Bedienungsanleitung

Tricity Bendix

Tricity Bendix LE 150 Handbuch

AEG

AEG X68163BV1 Bedienungsanleitung

AEG

AEG 125 D Bedienungsanleitung

Smeg

Smeg KSEV97X Bedienungsanleitung