Dixell IPRO Bedienungsanleitung

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iPRO

PROGRAMMABLE CONTROLLER

OPERATION MANUAL iPRO.GENIUS

Vers. 1.0

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1.lNDEX

2. WARNING

3. INTRODUCTION

3.1 Main Features

3.2 Technical data

3.3 Alarm Management

3.4 Plant Status Display

3.5 ISaGRAF

3.6 Why ISaGRAF

3.7 Development tools

3.8 Upgrade programs from previous version of ISaGRAF (3.x)

3.9 Minimum system requirement for PC

3.10 Inside the packaging

4. BASIC Input/Output CONFIGURATION

4.1 Power Supply

4.2 Analog Inputs (Probes PTC - NTC)

4.3 Analog Inputs (Pressure transducers 4÷20mA, Probes 0÷20mA)

4.4 Analog Inputs (Pressure transducers 0÷1V, Ratiometric 0÷5V - 0÷10V)

4.5 Analog Inputs (Probes 0÷1V - 0÷10V)

4.6 Analog Outputs (0÷10V - 4÷20mA signal for condenser controls)

4.7 Analog Outputs (PWM signal for fan speed module)

4.8 Analog Outputs (proportional signal 0÷10V - 4÷20mA for actuators and servomotors)

4.9 Analog Outputs (configured to control remote relay)

4.10 Digital Inputs

4.11 Digital Outputs

4.12 Visograph connection

4.13 Expansion module (specifications and connections)

4.14 Other connections

5. HOW TO START

5.1 Ethernet 10/100 connection

5.2 Direct connection (between iPRO and PC with a cable)

5.3 Intranet/Ethernet connection (Local Area Network)

5.4 Port forwarding

5.5 Modem connection

6. ISAGRAF INSTALLATION AND SET-UP

6.1 Requirements

6.2 How to install the ISaGRAF software

6.3 How to download the software from ISaGRAF website

6.4 How to set-up the ISaGRAF program

6.5 Start with the new project

7. THE ISAGRAF WORKBENCH

7.1 Definitions

7.2 How to make a regulator ON-OFF

7.3 Debug Step by Step

7.4 The ISaGRAF instruction manual

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8. PROGRAMMING LANGUAGES

8.1 ST language – General concepts

8.2 FBD language – General concepts

8.2.1 FBD example – ON/OFF regulator

8.3 FB function block

8.3.1 Introduction of Function Block FB

8.3.2 How to create the FB

8.3.3 How to use the FB inside the programs

8.3.4 Exportation and Importation of FB

8.4 Configuration files

8.4.1 File CONF

8.4.2 File BIN

8.4.3 File PARAM

8.4.4 File SPALT

9. SECURITY

9.1 How to protect your application/program

9.2 How to transfer or copy the application

9.3 How to protect the function blocks FB

10. HOW TO USE THE USB

11. VISOPROG INSTALLATION AND SET-UP

11.1 How to install VISOPROG software

11.2 License Activation

11.3 How to set-up the VISOPROG program

11.3.1 Environment Language

11.3.2 Environment Connection

11.3.3 Project Options

12. VISOGRAPH

13. THE VISOPROG WORKBENCH

13.1 Introduction

13.2 The VISOPROG environment

13.3 The STAGE area

13.4 The STAGE EDITOR area

13.5 The INFORMATION area

13.5.1 Object Properties

13.5.2 Main View

13.5.3 Variables

13.5.4 Vocabulary

13.5.5 View State

13.6 How to create a new project

13.6.1 Fine tuning of your project

13.7 Features included

13.7.1 Buttons combination and actions

13.7.2 Disabled property unchecked (active elements)

13.7.3 Controls visibility

13.7.4 Automatic Stages

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14. CONNECTIVITY

14.1 Ethernet 10/100 and Serial bus

14.2 How to configure the bus and variables

14.2.1 Define the BUS (GENLINE board)

14.2.2 Define the I/O (GENAI, GENAO, GENDI, GENDO boards)

14.2.3 Define the new variable(s) in the dictionary

14.2.4 Link between variables and boards

15. ADMINISTRATOR SITE

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2.WARNING

WARNING: TO PREVENT FIRE OR ELECTRIC SHOCK, DO NOT EXPOSE THIS

APPLIANCE TO RAIN OR MOISTURE.

CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK,

DO NOT REMOVE COVER (OR BACK). NO USER-

SERVICEABLE PARTS INSIDE, REFER SERVICING TO

QUALIFIED SERVICE PERSONNEL.

THE LIGHTNING FLASH WITH ARROWHEAD SYMBOL,

WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO

ALERT THE USER TO THE PRESENCE OF UNINSULATED

“DANGEROUS VOLTAGE” WITHIN THE PRODUCT’S

ENCLOSURE THAT MAY BE OF SUFFICIENT

MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC

SHOCK TO PERSONS.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL

TRIANGLE IS INTENDED TO ALERT THE USER TO THE

PRESENCE OF IMPORTANT OPERATING AND

MAINTENANCE (SERVICING) INSTRUCTIONS IN THE

LITERATURE ACCOMPANYING THE APPLIANCE.

WARNING:

Dixell Spa can accept no responsibility for any possible damage due the usage of

not supported modems.

Dixell Spa. reserves itself the right to modify this manual without notice. The

last version available can be downloaded from the website.

This controller is compliant with standard EN 12830 if it is used together with

probes that are compliant with standard EN 13485

WARNING:

This manual is part of the product and should be kept near the instrument to

easy and quick reference.

The instrument shall not be used for different purpose from those described in

this manual. It cannot be used as a safety device.

Check the application limits before proceeding.

WARNING:

Check the supply voltage is correct before connecting the instrument.

Do not expose to water or moisture: use the controller only within the operating

limits avoiding sudden temperature changes with high atmospheric humidity to

prevent formation of condensation.

Warning: disconnect all electrical connections before any kind of maintenance.

Fit the probe where it is not accessible by the End User.

The instrument must not be opened.

Consider the maximum current which can be applied to each relay (see

Technical Data).

Ensure that the wires for the probes, loads and the power supply are separated

and far enough from each other, without crossing or intertwining.

In case of applications in industrial environments, the use of mains filters (our

mod. FT1) in parallel with inductive loads could be useful.

DIXELL reserves the right to modify or change its products without prior warning.

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3.INTRODUCTION

3.1 Main Features

iPRO family, dedicated whether for HVAC units (iPRO Chill and Domo) or for general

purposes and refrigeration (iPRO Genius), is characterized by the most advanced

technology in connectivity and processing speed.

It is based on a powerful platform that includes one hardware configuration that is able to

expand the actual solution in the market, and a software that, thanks to the ISaGRAF®

development environment allows the development through standard programming

languages.

An easy and useful HMI is also guaranteed through the VISOGRAPH graphic display, as

the expandability and the solution to many applications are satisfied with a complete range

of accessories, among which, I/O expansion modules and proportional electronic valve

management, modem, wiring…

The iPRO Genius family satisfy all requirements regarding the controlling and management

of refrigeration, heating, ventilation, electric power and all building automation services.

They are suited for all applications in the PLC world and they find applications in many

shopping centres, hospitals, airports, boatyards, energy management plants, and so on…

These controllers provide a high level of technology for ease of external connectivity and

programmability providing simple answers to every application’s needs, while ensuring a

complete local or remote monitoring.

•Fully programmable controllers and high connectivity.

•VISOGRAPH programmable graphic display (LCD – 240x96 pixels).

•Ethernet for connection to an intranet-internet network and to others programmable

controllers for a distributed application management.

•USB (host) that allows the download of applications, parameters, data/alarm logger

and the applications and parameters upload. It is possible also to upgrade the BIOS

of microprocessor.

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•CANBus digital communication serial protocol for the connection to other

programmable controllers, to I/O expansion modules.

•Two master and slave RS485 serial output.

•ModBUS-RTU standard communication protocol that allows connection to Dixell

digital controllers, to XWEB supervising and controlling systems or to applications

developed by third Party Systems.

•BACnet communications allows the system to have easy and immediate integration

with different manufactures ensuring a complete collaboration.

•The possibility to have a connection to the expansion modules in order to increase

system capacity.

•20VA max power absorption.

3.2 Technical data

LINUX Operative System

200MHz CPU

32bit processor

32MB RAM memory

128MB flash memory capacity (80MB free)

10 configurable Analog Inputs (configurable as Digital Inputs)

6 Analog Outputs (configurable as Digital Outputs)

20 Digital Inputs (free contacts)

15 Digital Outputs (Relay 5A)

Ethernet 10/100

Modem (Internal and External)

2 Master bus (RS485 and Can-bus)

1 Slave bus (RS485 MODBUS RTU)

1 USB

1 VISOGRAPH connection

Power Supply: 24 Vac-dc

Operating temperature: -10 ÷ 60 °C

Storage temperature: -20 ÷ 70 °C

Relative humidity: < 90% (no condensing)

Power consumption: 10W

Protection: IP20 (IP40 for VISOGRAPH)

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3.3 Alarm Management

The alarm management system is the fundamental element that increases the plant

efficiency, ensuring an immediate identification of plant problems and activates automatic

strategies to prevent possible damages. The following possible options are available with

iPro GENIUS.

•Alarm sending management by e-mail or sms

•Direct internet connection

•Point-to-point connection via modem, GSM and PDA modem

•Remote command sending via sms

•Possibility of updating the (iPro) on-board software via e-mail

3.4 Plant Status Display

The plant maintenance staff can easily have a report of application status in order to decide

how and when to intervene. The report contains all of the most important values, the plant

status and operating set point.

3.5 ISaGRAF

In order to create programs that will be uploaded into the iPro series Dixell has selected

ISaGRAF®; a software environment that enables you to create local or distributed control

systems. ISaGRAF® offers a combination of a highly portable, robust management engine

(Virtual Machine) and an intuitive application development environment (Workbench). The

output of the development environment is selectable as either portable “C” source code or

TIC (target independent code). The ISaGRAF® Virtual Machine is a powerful, optimized

and very fast control engine that executes the TIC. Virtual Machine and all options are

offered ready to use on NT, Linux, CE 3.0 and QNX. Additionally, this control engine has

been designed such that the source code of the Virtual Machine is available in a toolkit

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format, providing portability to any OS on any hardware platform. The Enhanced options for

ISaGRAF® transform this outstanding controller into a top of the line PLC, DCS or RTU.

3.6 Why ISaGRAF ?

•This development environment is international, complete, standard

•Is ideal for small applications but it can manage several I/O points

•It is the most used (more than 40.000 developers in the world and more than

500.000 applications in the last 10 years)

•It includes 5 different programming languages coded according to IEC61131

•It integrates the best system for simulation and remote debugging

•It is supported all over the world (essential for training and assistance)

The ISaGRAF® Application development Workbench supports all the standard IEC 61131

control program languages plus Flow Chart.

•SFC: Sequencial Function Chart

•ST: Structured Text

•FBD: Function Block Diagram

•IL: Instruction List

•FC: Flow Chart

•LD: Ladder Diagram

3.7 Development tools

IPRO-TOOL is a complete tool, provided by Dixell, that allows the final user to work

independently to create programs for iPRO controllers, taking advantage of all the

programmable series potential. The package includes manuals and the WIZMATE software,

a useful instrument that allows a simple iPRO controllers programming mode. Another utility

provided by Dixell is the VISOPROG software for the graphic interfaces creation of

VISOGRAPH displays.

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