Dixie Narco DNCB 501E Bedienungsanleitung

Pepsi-Cola High Visibility Vender

For HT2 Venders Produced Beginning Production Run 6730BZ

For HT3 Venders Produced Beginning Production Run 6757DZ

Manufactured by

Dixie-Narco, Inc.

P.O. Drawer 719

Williston, SC 29853-0719

888-353-9722

803-266-0700

fax: 803-266-4747

Visit us on the web: www.dixienarco.com

803,903,120.11

Table of Contents

GENERAL INFORMATION

Application...................................................................................................................................3

Vender Safety Precautions...........................................................................................................3

Product Identification....................................................................................................................3

Physical Characteristics...............................................................................................................3

AINSTALLATION & SETUP

Unpacking the Vender..................................................................................................................4

Electric Power Requirements........................................................................................................4

Ground the Vender ......................................................................................................................4

Pepsi Electronic Door Lock......................................................................................................4 -5

Placing the Vender on Location....................................................................................................5

Level the Vender..........................................................................................................................5

Space the Vender........................................................................................................................5

Coin Changers and Other Accessories.........................................................................................6

Loading the Change Tubes ..........................................................................................................6

Loading Product...........................................................................................................................6

Initial Loading ..............................................................................................................................6

BPROGRAMMING

Historical Data.............................................................................................................................7

Interval Data –Resettable Data....................................................................................................8

Set Price......................................................................................................................................8

Cash Settings..............................................................................................................................8

User Menu..........................................................................................................................10 -17

Diagnostics Menu ..............................................................................................................17 –18

Quick Reference Prompts ..........................................................................................................19

Default Space-To-Sales Setting..................................................................................................20

Set Vender Type........................................................................................................................21

CGENERAL MAINTENANCE

Power........................................................................................................................................22

Cleaning....................................................................................................................................22

Refrigeration Condenser ............................................................................................................22

Coin Acceptor............................................................................................................................22

Lubricating the Vender...............................................................................................................22

EPROM Replacement................................................................................................................23

DMAJOR COMPONENT DESCRIPTION

Electrical....................................................................................................................................24

Refrigeration..............................................................................................................................24

HT2 Universal Controller............................................................................................................25

HT2 Machine Controller .............................................................................................................26

HT3 Control Board.....................................................................................................................27

ETROUBLESHOOTING FLOWCHARTS

All Coins are Rejected................................................................................................................28

All Bills are Rejected..................................................................................................................29

Incorrect Change Dispensed......................................................................................................30

Selection Will Not Vend..............................................................................................................31

Ice / Frost on Evaporator............................................................................................................32

Compressor Runs Continuously .................................................................................................32

Compressor Will Not Start..........................................................................................................33

Machine Not Cooling..................................................................................................................34

Can’t Enter the Menu or Diagnostics...........................................................................................35

Lights Are Not On ......................................................................................................................36

One or More Motors Run When Main Door is Closed..................................................................37

Sold Out Switch.........................................................................................................................38

The Display is Dead...................................................................................................................39

Can’t Read the Display...............................................................................................................40

Table of Contents

FWIRING DIAGRAMS AND SCHEMATICS

Figure 1 –HT2 Wiring Diagram .................................................................................................41

Figure 2 –HT3 Wiring Diagram..................................................................................................42

Figure 3 –Compressor Wiring Diagram......................................................................................43

Figure 4 –HT3 Choke / Relay Plate Assy. .................................................................................44

Figure 5 –HT2 Schaffner Fitter / Relay Plate Assy......................................................................45

GPARTS LIST

MAIN DOOR EXTERIOR ....................................................................................................46 -47

MAIN DOOR INTERIOR (A)................................................................................................48 -49

MAIN DOOR INTERIOR (B)................................................................................................50 -51

SELECT PANEL.................................................................................................................52 -53

T8 LIGHTING .....................................................................................................................54 -55

ELECTRONIC COMPONENTS...........................................................................................56 -57

INNER DOOR.....................................................................................................................58 -59

HARNESSING....................................................................................................................60 -63

CABINET AND VEND MECHANISM (SECTION ONE).........................................................64 -65

CABINET AND VEND MECHANISM (SECTION TWO)........................................................66 -67

CABINET AND VEND MECHANISM (SECTION THREE) ....................................................68 -69

CABINET INTERIOR ..........................................................................................................70 -71

HINGES AND ROLLER ASSY.............................................................................................72 -73

REFRIGERATION SYSTEM (SECTION ONE).....................................................................74 -75

REFRIGERATION SYSTEM (SECTION TWO)....................................................................76 -77

MISCELLANEOUS LABELS.......................................................................................................78

SIGNS AND DECALS................................................................................................................79

SCREWS & NUTS..............................................................................................................80 -81

WASHERS, BOLTS, & MISC. HARDWARE.................................................................82, 83, & 84

ELECTRONIC COMPONENTS..................................................................................................84

GENERAL INFORMATION

APPLICATION

This manual applies to Pepsi-Cola High Visibility

Venders (HVV), beginning with HT2 production run

6730BZ and HT3 production run 6757DZ. HVV

venders that were manufactured prior to production

run 6730BZ have significant differences in

programming and parts content from previous

versions. The earlier versions were manufactured in

production runs 6664DY, 6672DY, and 6698BZ. To

order parts, or for information pertaining to these

earlier versions, please contact Dixie-Narco.

VENDER SAFETY PRECAUTIONS

Please read this manual in its entirety. This service

information is intended to be used by a qualified

service technician, who is familiar with proper and

safe procedures to be followed when repairing,

replacing, or adjusting any Dixie-Narco vender

components. All repairs should be performed by a

qualified service technician who is equipped with the

proper tools and replacement components, using

genuine Dixie-Narco factory parts.

REPAIRS AND/OR SERVICING

ATTEMPTED BY UNINFORMED

PERSONS CAN RESULT IN

HAZARDS DEVELOPING DUE TO

IMPROPER ASSEMBLY OR

ADJUSTMENTS WHILE

PERFORMING SUCH REPAIRS.

PERSONS NOT HAVING A PROPER

BACKGROUND MAY SUBJECT

THEMSELVES TO THE RISK OF

INJURY OR ELECTRICAL SHOCK

WHICH CAN BE SERIOUS OR EVEN

FATAL.

PRODUCT IDENTIFICATION

First production of HT2 was June 2001.

First production of HT3 was December 2001.

The production date of Dixie-Narco products is

determined by the date code incorporated in the

serial number.

The vender serial number takes the form xxxx-

yyyyzz. The first 4 digits (xxxx) identify the specific

vender. The next 4 digits (yyyy) identify the

manufacturing run that the vender was built in. The

last two alpha characters (zz) identify the quarter

and the year the vender was built. The first alpha-

character identifies the quarter.

A = 1st quarter

B = 2nd quarter

C = 3rd quarter

D = 4th quarter

The second alpha-character identifies the year:

Y = 2000

Z = 2001

A = 2002

B = 2003

C = 2004

D = 2005

PHYSICAL CHARACTERISTICS

501E

HEIGHT

72.5”

WIDTH

37.5”

DEPTH

36.0”

DEPTH WITH VALIDATOR

36.0”

SHIPPING WEIGHT

783 lbs.

INSTALLATION & SETUP

The Dixie-Narco Pepsi-Cola High Visibility Vender is

designed utilizing the latest technology.

UNPACKING THE VENDERS

Remove the stretch wrap and top cover from the

vender. Product cards are installed in the select

buttons.

DO NOT STORE THE VENDER

OUTSIDE WITH THE STRETCH

WRAP ON. THIS COULD CAUSE

THE STRETCH WRAP TO BOND

TO THE VENDER’S SURFACE,

WHICH COULD DAMAGE THE

FINISH.

Remove the shipping boards from the bottom of the

vender. The shipping boards are attached by the

leveling legs. To avoid unnecessary damage to the

leveling legs or base, remove the shipping boards by

using a 1½” “socket type” wrench to unscrew the

leveling legs. Be sure to replace the legs after

removing the shipping boards.

ELECTRIC POWER NEEDED

Refer to the cabinet serial number plate to determine

the proper voltage and frequency the machine

requires (domestically this requirement is 115 Volts,

60 Hertz). The cabinet serial plate also indicates the

Ampere rating of the vender. Single phase,

alternating current is required. The vender must be

plugged into a properly rated circuit with its own

circuit protection (fuse/circuit breaker).

DO NOT USE AN EXTENSION CORD.

GROUND THE VENDER

The vender is equipped with a three-wire power

supply cord and MUST be plugged in a properly

grounded outlet.

DO NOT REMOVE THE GROUND PIN OR IN ANY

WAY BYPASS THE GROUND OF THE VENDER.

If the outlet will not accept the power cord plug,

contact an electrician to install a proper AC outlet.

FAILURE TO COMPLY WITH

THESE INSTRUCTIONS MAY

SUBJECT THE USER TO THE RISK

OF INJURY OR ELECTRICAL

SHOCK WHICH CAN BE SERIOUS

OR FATAL.

PEPSI ELECTRONIC DOOR LOCK

The electronic lock provided in the vender consists

of a door mounted, motor driven bayonet (shaft)

system, a cabinet mounted nut receptacle switch

system, an infrared controlled CPU, and a remote

control key (FOB). The design is modular and

allows for easy field service.

The electronic remote key (FOB) features a rolling

code system which cannot be decoded if it is lost or

stolen. After the vender has been unlocked, a new

key can be programmed into it any number of times.

If a key is lost or stolen, it is recommended you

change the lock code in the field as soon as

possible. Changing the lock code requires a new

key and pressing the LEARN button inside the

vender. The lock does not need to be changed for

re-keying.

Important: For security reasons all Electronic

Door Lock Venders are shipped less

keys. Customers will need to

contact the Electronic Door Lock

manufacturer to order keys.

A power bypass connector, located in the product

delivery port, allows auxiliary power to be applied via

a battery pack to the electronic lock in the event that

power is not available or there has been a failure of

the internal power supply. In the event of an

emergency, battery power is applied to the

connector and the door can be opened and closed

using the FOB.

The electronics uses an infrared transmission

system, which functions similar to a television

remote control. The transmission signal is line-of-

sight, which requires you to aim the remote at a

specific place at close range to prevent the

accidental opening of several venders at the same

time.

INSTALLATION & SETUP

TO OPEN THE PEPSI ELECTRONIC DOOR

LOCK:

1. Plug the vender into a properly powered

outlet.

2. Hold the key FOB 0 to 3 inches to the right

side of select button #10 and press the

button on the key FOB.

Note: The wide end of the FOB should

face the door.

3. The lock will begin releasing the door. The

display will indicate Door opening.

After the motor has stopped running, you

can pull the door open. The display will

indicate: Door unlocked.

TO CLOSE THE PEPSI ELECTRONIC DOOR

LOCK:

CAUTION: DO NOT SLAM THE DOOR CLOSED.

Slamming the door closed can damage the

electronic locking device.

1. Push the door to the cabinet until the lock

motor starts. The display will indicate: Door

closing.

2. Continue to push the door for approximately

2 to 3 seconds after the lock motor starts.

The lock will pull the door closed tightly.

3. When the lock motor stops the door will be

locked and the display will indicate: Door

locked.

Before leaving the vender, ensure that the

door is locked.

The electronic door lock assembly is supplied by Tri

Teq Lock and Security. Dixie-Narco, Inc. does not

carry parts for the Tri Teq Electronic Door Lock.

For parts and assistance, please contact:

Tri Teq

701 Gullo

Elk Grove Village, IL 60007

Tel: 847-640-7002

Fax: 847-640-7008

Email: [email protected]

PLACING THE VENDER ON LOCATION

!! CAUTION !!

DO NOT TRANSPORT THE

VENDER TO OR FROM THE

LOCATION LOADED WITH

PRODUCT.

DAMAGE TO THE VENDER MAY

RESULT.

The vender must be located on a solid, flat, and

level surface. The vender must be positioned close

enough to an electrical outlet that an extension cord

is not required. If the machine will be subject to user

misuse or vandalism, it is recommended that the

vender be secured to the floor or wall as described

in Dixie-Narco Technical Bulletin 344. Call the Dixie-

Narco Technical Service Department or your Dixie-

Narco Representative for assistance.

LEVEL THE VENDER

When the vender is level, the door can be opened to

any position and it will not move by itself. Open the

door to several different positions before deciding

the vender is level. A carpenter’s level will help

verify the machine is level.

Make sure that all leveling legs are in contact with

the floor. If you cannot level the vender in its current

location, select another location. DO NOT place any

objects under the machine.

DANGER

THE VENDER MUST BE

PROPERLY LOCATED AND

LEVELED. IF THE MACHINE WILL

BE SUBJECT TO USER MISUSE

OR VANDALISM IT IS

RECOMMENDED THAT THE

VENDER BE SECURED TO THE

FLOOR OR WALL AS DESCRIBED

IN DIXIE-NARCO TECHNICAL

BULLETIN 344 TO MINIMIZE THE

RISK OF INJURY OR DEATH

FROM TIPPING.. CALL THE DIXIE-

NARCO TECHNICAL SERVICE

DEPARTMENT OR YOUR DIXIE-

NARCO REPRESENTATIVE FOR

ASSISTANCE.

SPACE THE VENDER

Do not block the rear of the vender. Keep the vender 4

inches (10 mm) from the wall to ensure adequate airflow

to the condenser and compressor. At the front of the

vender, make sure that nothing obstructs the air intake at

the bottom of the main door. At the rear of the vender,

make sure nothing obstructs the air exhaust at the bottom

of the cabinet.

INSTALLATION & SETUP

COIN CHANGERS & OTHER

ACCESSORIES

The vender must have an MDB coin changer

installed and can have an MDB bill acceptor

installed. If the MDB coin changer and other MDB

accessories are not factory installed, refer to the

instructions received from the manufacturer of the

MDB coin changer and other MDB accessories for

proper set-up and installation.

The vender will support the following MDB coin

changers:

Multi-Drop Coin Mech (Domestic)

Coinco 9302GX

Coinco USQ G700 Series

Conlux USLZ-101

Conlux CCM5G

Mars 4510

Mars 6512

The vender will support the following MDB bill

validators:

Multi-Drop Bill Validators (Domestic)

Coinco BA30B, BA50, MAG30, MAG50

Mars VN2512, VN2502, VN2312

Conlux NBM-3120, NBU-2111-12

Ardac 5500 Series

The vender will support the following MDB card

readers:

At publication, card reader dispositions were

not available. Contact card reader

manufacturer for proper installation and

setup.

LOADING CHANGE TUBES

Open the main door and enter the “FILL CM” mode

in the “CASH SET” sub-menu in Programming (see

Section B –Programming).

Load the coin mechanism with coins by inserting

coins in the coin mech’s separator. The display will

show the total value of coins as they are inserted.

Note: A low coin level in the coin tubes will

interfere with operation of the bill validator.

For additional information about coin mechanisms,

refer to the specific manufacturer’s instructions.

Loading Product

The Pepsi-Cola High Visibility Vender is designed to

vend a wide range of cans, glass, and plastic

beverage containers in sizes from 12 oz. to 24 oz.

All Pepsi-Cola High Visibility Venders are shipped

ready to vend 20 oz. Pepsi Quick Slam (Swirl) PET

bottles. To vend an alternative package in the

Pepsi-Cola High Visibility Vender, contact a Dixie-

Narco Factory Service Representative or refer to the

proper Technical Bulletin for shimming and set-up

information.

INITIAL LOADING

To ensure proper loading, the wide column oscillator

must be in the extreme left or right position. When

loading the wide column, the first row of bottles

should be loaded on the bottom bar of the oscillator.

The second row of bottles must be loaded on the top

bar of the oscillator. Always load complete rows; do

not load only to the back or only to the front of the

column.

The narrow column rotors must be in the “cup”

position to receive the first row of bottles. When

loading narrow columns, lay the rows of bottles in

the column until the column is full.

DO NOT fill the columns to the top of the cabinet.

Because the bottle stack will move up and down in

the column during the vend cycle, allow about 2

inches at the top of the column. Correct loading will

prevent service calls and ensure proper vending.

After loading the vender for the first time, ensure the

vender is loaded and working properly by test

vending each selection with money until the first

bottle is delivered.

NOTE: To ensure proper airflow through the

evaporator, DO NOT place bottles (or other

foreign) objects in the bottom of the tank.

SERVICE NOTE

Battery Backup

The Universal Control Board is equipped with a battery

backup which is used to retain information programmed in

the system (pricing, time, date, etc.) in case of power

interruptions or any time the main power is off. When the

vender is shipped, the battery is connected and memory is

being maintained.

Disconnect the battery if the vender will be stored for a

long period of time. The following steps will guide you

through this procedure.

ØRemove power from the vender by unplugging

the main power cord from the wall receptacle.

ØLocate the HT2 Universal Control Board or HT3

Controller on the main door. Remove the battery

from its holder (B1).

INSTALLATION & SETUP

PEPSI-COLA HVV

PROGRAMMING METHOD

June 2001

The controller has two modes of operation:

NORMAL and SERVICE.

NORMAL MODE:

In Normal Mode, on power up display will show software installed in

vender, then change to Ice Cold Pepsi message, Sold Out, Credit

Value, or decimal point. If decimal is flashing, this indicates an

error or problem recognized in the vender. When money is

inserted, the display indicates the total amount of the deposit. The

select buttons are used to select the product. In normal mode you

may access an external menu for reading historical sales total,

product total, product total by selection, and sales by price totals.

SERVICE MODE:

The Service Mode is entered when the vender door is open and the service

switch is pressed. The display will show a list of error codes for errors that have occurred since the door was last

opened. "Jammed Column #” is a vend mechanism jammed, "Select Switch #" is a select switch problem,

“Refrigeration” is a refrigeration or temp sensor problem, and “Lock Error” is a door switch open problem. To

acknowledge an error, press any select button, at this time you will enter the menu. The display will show

"Historical Data" at this time. Some of the menu items have sub-menus.

To move through the menus and sub-menus follow these instructions. To:

MOVE THROUGH MENU: Press select buttons 1 & 2 simultaneously to scroll down through the menu.

While scrolling down through menu, release, press select buttons 1 & 2

simultaneously to scroll up through menu.

ENTER SUB-MENU: Press and hold select button 1 to enter a sub-menu.

EXIT SUB-MENU: With "Return" on display, press and hold select button 1 to exit a sub-

menu.

EXIT SERVICE MODE:

Closing the inner door or a five-minute inactivity time-out will exit the service mode.

FRONT PANEL PROGRAMMING

SERVICE MENU

Historical Data

This function shows the user the vender accounting over the life of the vender. Use the following select buttons to

view the total sales in dollars, total number of vends and the total number of vends for each selection.

Press Select Button 1: Shows the historical total cash sales for the life of the vender.

Press Select Button 2: Shows the historical total number of vends.

Press Select Button 3: Shows the historical number of vends by selection. Each selection automatically scrolls

across the display.

Press & hold select buttons 1 & 2 simultaneously to move to the next item on the menu.

Side-By-Side

INSTALLATION & SETUP

Interval Data

This function shows the user the vender accounting data since the last time of the last counter reset. This data

can be reset either from the menu or by DEX interrogation.

Press Select Button 1: Shows the total cash collected since the last counter reset

Press Select Button 2: Shows the total number of vends since the last counter reset.

Press Select Button 3: Shows the total number of vends by selection since the last counter reset Each selection

automatically scrolls across the display.

Press Select Button 4: This button zeros the resettable data described above. Hold select button “4” for 5

seconds, “the display will go blank” and “Counters Reset” will be displayed. At this time,

all resettable data will return to “0”.

Set Price

This function is used to set the price of each selection. When a select button is pressed, the price for that

selection will be displayed. If the button is held in, the price will increment or decrement. To change from

increment to decrement, release the select button and press it again. To set all selections for the same price: set

the desired vend price on select #1, then simultaneously press and hold buttons 3 & 4 for 5 seconds the display

will show “Single Price Set”, this will change the vend price of all selections, both primary and secondary, to the

price programmed to button #1.

Note: The HVV multi-pricing capability allows you to set all the selections to any price in the range of $0.00 to

$99.95.

Press & hold select buttons 1&2 simultaneously to move to the next item on the menu.

Cash Settings

Fill Coin Mech:

This function is used to count coins loaded in the top (separator) of the coin mech. Press select #1 will

enter Fill Coin Mech. Press button #1 again will display a “0”. Insert coins in the top (separator) of the coin

mech. The total value of the coins will be displayed and will counted in the DEX audit data, so the

controller knows exactly how much change is in the coin mech.

Press & hold buttons 1&2 simultaneously to move to the next item on the menu.

Dump Coin Mech:

This function is used to dump coins from the coin mechanism. Press select button #1 to enter mode and

the lowest coin value dispensable will show on the display. Press and hold select buttons 1&2

simultaneously to scroll through the different coin values available to dump coins. Press and hold button

#1 to dump the coins whose value is shown on the display. Press and hold select buttons 1&2

simultaneously until “Return” shows on the display. Press button #1 will return to “Dump Coin Mech”.

Coin Rules:

This condition is used to allow the exact change condition to be turned on or off. When off, the controller

will not go in the exact change condition. This will allow bills or coins to be accepted regardless of the

tube level status of the coin mech. When turned on, the controller will set the exact change condition

based on the ability to pay back non-refundable currency (ie. Coins, paper). To show current condition

press select button 1. Press and hold select button 1 to toggle “Coin Rules” on and off.

INSTALLATION & SETUP

Escrow:

This function supports 4 (four) escrow options. To show the current condition, press select button 1 will

enter mode and show current escrow setting. Press and hold select button 1 will scroll through the

available Escrow options and set the escrow mode to setting displayed when the select button1 is

released.

Price 1

This escrow condition is forced vend option 1 (“escrow to price”). All dollar bills will be stacked.

No cancel sale is allowed once minimum vend price is met or exceeded.

Price 2

This escrow condition is forced vend option 2 (“escrow no cancel”) with all bills stacked, and no

cancel sale allowed unless the vender is in exact change and the maximum vend price is

exceeded. Note: Any money entered below the vend price cannot be returned.

Select 4

This escrow condition is “escrow to select” with all the dollar bills being stacked. Cancel sale will

return the deposit from the coin changer (i.e.4 quarters).

Select 1

This escrow condition is “escrow to select dollar bills” with the last dollar bill that meets or

exceeds maximum vend price being escrowed in the validator. Cancel sale will return the held

dollar bill and any amount over $1 will be returned from the coin changer.

Press & hold select buttons 1 & 2 simultaneously to move to the next item on the menu.

Multi Vend:

This function, when turned on, allows credit to be retained after a vend so the customer can vend from

another selection. (i.e..50 vend price, put in $1.00, push a select button and vends, .50 still shows on the

display, push a second select button and vends). Credit is cancelled after 5 minutes of inactivity. There

is unlimited acceptance. If a customer wants their credit (money) back, the coin return lever must be

pressed. To show the current “Multi Vend” condition, press select button 1 and the display will show the

current setting. Press and hold button 1 to toggle Multi Vend from on and off.

Press and hold select buttons 1&2 simultaneously to move to “Return”.

Return:

Press and hold button 1 to move to “Cash Settings”.

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