Docma TT600 Electric Programmierhandbuch

TABLE OF CONTENTS

1. FOREWORD

2. GENERAL GUIDELINES FOR SAFETY AND INJURY PREVENTION

3. DESCRIPTION OF THE MACHINE

3.1. Functioning and usage of the machine

3.2. Unusual and unexpected usage of the machine

4. SPECIFIC OPERATING INSTRUCTIONS

4.1. Transport, movement, points for lifting

4.2. Plates

4.2.1. CE identification and symbols - Model TT600 PTO

4.2.2. CE identification and symbols - Model TT600 Electric

4.2.3. Information plates

4.2.4. Hazard plates

4.2.5. Position of safety adhesive signs on the machine

4.3. Technical specifications

4.4. Exploded overview of the machines

4.4.1. Model operating with electricity

4.4.2. Model operating with PTO (power take-off)

5. RESIDUAL RISKS

5.1. Risk related to cutting

5.2. Risk of ejection of cut material

5.3. Risks of inhalation of substances emitted while operating the machine

5.4. Risks related to noise

5.5. Risk of fire

5.6. Generic risks

6. INSTALLING AND STARTING TO OPERATE THE MACHINE

6.1. Preliminary operations

6.2. General guidelines

6.3. Regulating the machine

6.3.1. Starting to operate the model working with electricity

6.3.2. Starting to operate the model working with PTO

6.3.3. Disassembling and replacing the blade

6.3.4. Regulating the tension of the belts

6.3.5. Using the saw

7. CLEANING THE MACHINE

7.1. Cleaning the blade

8. PROBLEMS, CAUSES AND REMEDIES

9. MAINTENANCE

9.1. Planned General Maintenance

9.2. Extraordinary Maintenance

9.3. Storing the machine

10. DEMOLITION OF THE MACHINE AND DISPOSAL

11. SPARE PARTS: GENERAL GUIDELINES

12. TECHNICAL SUPPORT

THE PRESENT DOCUMENT IS THE SOLE PROPERTY OF DOCMA LTD WHO FORBIDS ITS USE, EVEN PARTIALLY,

UNLESS CLEARLY AUTHORIZED BY THE COMPANY IN WRITING.

1 FOREWORD

This manual provides information to move, install, use and properly maintain the machine manufactured by Docma Ltd

and called TRESTLED SAW BENCH « LOG-CUTTER » model TT600.

Hereafter you will also find the components that can be used as spare parts.

By following the instructions provided in this manual, you will work safely in any phase of movement, installation, use or

maintenance, also ensuring a regular and economic operation of the machine. Docma Ltd declines any responsibility for negligence

or lacking to observe such instructions.

DANGER

This symbol warns that the operator is exposed to serious risks of possible lesions, long-term injuries or death if the operations

described are not carried out properly.

ATTENTION

This symbol warns that the operator is exposed to risks of possible lesions, long-term injuries or death if the operations described

are not carried out properly.

CAUTION

This symbol warns that the machine could be damaged if the operations described are not carried out properly.

2 GENERAL GUIDELINES FOR SAFETY AND INJURY PREVENTION

DANGER

Before carrying out any operation, make sure there are no people or things nearby, in order to avoid damages to the machine and

prevent any risk for personal safety or for people nearby.

DANGER

First symbol: It is compulsory to wear gloves

Second symbol: It is compulsory to wear goggles or use a protective screen

Carry out any type of operation on the machine only after wearing appropriate protection devices for each operator (gloves or

goggles / protective screen).

This manual is intended for the user and anyone in charge of the proper and safe use of the machine. Carefully read the guidelines contained

hereafter, which provide instructions for optimal and risk-free usage. Familiarize with controls and operations prescribed for the use in safe

conditions. Keep this manual together with the manual so as to be able to consult it in the future. The manual must be handed over with the

machine if it is sold. A safe usage is guaranteed solely for the functions anticipated in the present manual.

DANGER

Immediately report any failure of the machine, including protection shields and blades, to the owner or the person in charge of safety.

The operator appointed to use the machine must be fit for the job, must be fully aware of how it operates

and how it should be maneuvered.

The operator must follow the instructions contained in the manual scrupulously, to guarantee personal and

general safety.

Tools and materials must not be left on the machine (or where they could interfere with mechanical

movements) and in no circumstances can they be placed where they could drop and cause damage to

people or things.

The tools used must be in good conditions since any deteriorated tool, or not in an optimal state, is

potentially hazardous.

Each tool shall be used only for the intended usage, and in the most appropriate way.

Do not clean or touch any moving part.

Any loose garment (such as scarves, ties, etc.) is potentially dangerous. Always use tight-fitting

articles of clothing.

3 DESCRIPTION OF THE MACHINE

The present machine is a circular saw bench with a tilting loading system which uses a rack.

The machine is available in two different models, one working with an electric motor and belted transmission, the other with a shafted power

trade-off to operate with a tractor or similar.The machine has been designed for use both in agricultural context and for amateurs. Any other use

is not contemplated and not authorized. Only steel blades shall be applicable.

3.1 FUNCTIONING AND USAGE OF THE MACHINE

The machine has been designed and manufactured solely for the purpose of cutting wood and materials derived from or comparable to wood, in

agricultural companies or for hobbyists. The machine has been designed for usage outdoors.

The machine can be utilized to cut logs with a maximum diameter of 215mm and maximum length of 750mm. Should you need to work on

materials exceeding these measures (in any case only in length, never in diameter) it is necessary to have two people working together with the

machine, both fully trained on how it works and fit to use it safely.

Please refer to the following chapters, which shall be read carefully to guarantee a safe usage of the machine.

DANGER

BEFORE OPERATING THE MACHINE, READ THIS MANUAL CAREFULLY.

The machine must be used by trained and authorized personnel only. Safe usage of the machine is guaranteed only when following

the functions listed in the present manual scrupulously.

DANGER

Never install, on the machine, parts that are not supplied by DOCMA and/or exceeding the dimensions allowed (note 4.3 TECHNICAL

SPECIFICATIONS).

Before using any utensil, verify it is fully compliant with the requirements in regulation EN847-1:1997.

3.2 UNUSUAL OR UNEXPECTED USAGE OF THE MACHINE

DANGER

Any use or operation not in line with what is prescribed in this manual can cause damage to the machine and compromise the

operating technical conditions for which the machine has been designed and manufactured, which would possibly hamper its safety

characteristics.

In particular, it is absolutely forbidden to use the machine indoors or in an environment that is not well ventilated.

DANGER

The operator in charge must not carry out any type of maintenance and/or any action to help the machine, when this is completing its

working cycle.

4 SPECIFIC OPERATING INSTRUCTIONS

4.1 TRANSPORT, MOVEMENT, POINTS FOR LIFTING

DANGER

Please load, unload and move the machine with extreme care, making sure that, during the maneuvers, there are no people or things

within the range of the lifting device.

The machine is dispatched and delivered already fully assembled, and thanks to its supporting structure and light weight, it can be easily

transported by two people by hand, holding it by the chassis.

4.2 PLATES

In this manual, and on the machine, there are some plates:

Data on the identification plate should always be quoted whenever

in need of support or spare parts.

4.2.1 CE IDENTIFICATION AND SYMBOLS - Model TT600

PTO

On the metal plate fixed onto the machine, the following indelible information is present:

- Manufacturer’s registered name and address

- Machine model and serial number

- Number of the certification document and auditing body

- CE Logotype

- Blade diameter

- Machine weight

- Maximum rpm (rounds per minute) for PTO

4.2.2- CE IDENTIFICATION AND SYMBOLS - Model TT600 Electric

On the metal plate fixed onto the machine, the following indelible information is present:

- Manufacturer’s registered name and address

- Machine model and serial number

- Number of the certification document and auditing body

- CE Logotype

- Electricity supply parameters

- Machine weight

- Blade diameter

- Motor power

- Blade rpm (rounds per minute)

4.2.3 - INFORMATION PLATES

Before operating the machine, read the instructions of this manual

carefully.

4.2.4 – HAZARD PLATES

Risk of getting squashed or shearing. Keep away from moving parts.

Before any maintenance operation, or in case of unusual noises, stop the

machine

4.2.5 – POSITION OF SAFETY ADHESIVE SIGNS ON THE MACHINE

DANGER

On the machine you will find appropriate adhesive pictorials. All operators must take a look and learn to recognize the meaning of the

symbols used.

Locations of safety pictorials, CE plate and adhesive signs are shown in the pictures below:

DANGER

Safety pictorials cannot be removed, tampered with or destroyed. It is the responsability of the person in charge of safety, to arrange

for their replacement, should they deteriorate or become illegible.

4.3 TECHNICAL SPECIFICIATIONS

You can find below the main characteristics of the machine:

TT600 ELECTRIC TT600 PTO

Overall Dimensions [mm] 780x1065x1000 780x1065x1000

Height of tilting worktop [mm] 660 660

Width of tilting worktop [mm] 780 780

Weight [kg] 130 110

Motor power 2.2 kW – 3 HP Power take-off

Tension – Cycle 230V Monophase -

Frequency [Hz] 50 -

Thermomagnetic switch [A] 10-16 -

Maximum speed 2500 rpm 2500 rpm

Blade diameter [mm] Ø600 Ø600

Type of blade Steel Steel

Depth of cut [mm] 215 215

5 RESIDUAL RISKS

DANGER

It is the duty of the company owner, or the person in charge of safety, to provide the operator with all the information and help

required to guarantee personal safety while operating the machine.

Each phase in the development of our saw-benches, from design to initial drawing, from dimensioning to manufacturing and testing, was carried out

with maximum attention and care for quality, both mechanical and structural. This guarantees a safe utilization for the personnel, with limited

environmental footprint.

Yet we must point out that, despite all the care applied, the machine provided presents certain risks which cannot be completely eliminated, due to

the type of operations involved.

Therefore the operator must absolutely be informed about the residual risks listed hereafter, and must use the machine paying maximum attention at

all times.

ATTENTION

The operator must be given a copy of this manual, making sure he reads it thoroughly and learns how to operate

the machine safely.

5.1 RISK RELATED TO CUTTING

This danger is always present, during normal operations but also when replacing the blade or cleaning the machine.

DANGER Wear protective gloves

All activities of normal operation, cleaning and maintenance shall be carried out only after wearing appropriate devices for personal

protection (protective gloves).

DANGER DO NOT REPAIR, REGISTER, LUBRICATE OR CLEAN ANY MOVING PART

Ensure the supply cable is disconnected from the mains or the cardan is disconnected from the transmission shaft, before carrying

out any cleaning on the machine.

DANGER

Start the machine only after checking that all protection devices (blade guard, belt carter, various springs) are properly installed and

functioning.

5.2 RISK OF EJECTION OF CUT MATERIAL

This danger is present while the machine is running.

DANGER Gloves must be worn

Clean the machine after every session, removing all splinters or debris which, over time, could cause malfunctions or be cause of

danger.

5.3 RISKS OF INHALATION OF SUBSTANCES EMITTED WHILE OPERATING THE MACHINE

This danger is present when the machine is running. The type of material being cut, the correct positioning and regulation of the devices for the

extraction of powder/debris can substantially influence the amount of substances emitted.

DANGER

Use the machine exclusively outdoors. It is strictly forbidden to use the machine indoors or in a closed environment.

DANGER Goggles, or shield, must be used

You must operate the machine only when equipped with adequate devices for personal protection (protective screen).

5.4 RISKS RELATED TO NOISE

This danger is present when the machine is running. The type of blade and the appropriate maintenance of blades and saw can substantially

determine the exposure to noise. The emission level of air-transmitted noise has been measured as prescribed in EN ISO 3744:1997 and found

equal to a noise power of L

=109.4 dB during operation.

DANGER You must protect your hearing A mask must be worn

Use the machine only when equipped with adequate devices for personal protection (noise-reduction headset and, optionally, a

breathing mask).

The values quoted are emission levels and do not necessarily represent safe operating levels. Although there is a correlation between emission

levels and exposure, this cannot be applied to surely determine whether extra precautions are necessary. Factors which influence the actual

level of exposure for manpower, include conditions of the environment where you operate, other sources of noise, etc, that is other machines or

processes nearby. Also, the accepted level of exposure can vary from nation to nation. Still, this information allows the final user of this machine

to better evaluate danger and risks involved.

5.5 RISK OF FIRE

This danger is due to the presence of shavings and powders emitted while operating.

DANGER

In order to avoid the risk of fire, regularly remove shavings and powders produced as you work. There should always be an

extinguisher in the proximity of the machine.

5.6 GENERIC RISKS

DANGER Gloves to be worn Goggles or protective screen to be used

Do not place hands, feet or other parts of your body in contact with moving parts of the machine. It is strictly forbidden to let

untrained people use the machine. It is forbidden to use the machine to transport people and/or objects.

6 INSTALLING AND STARTING TO OPERATE THE MACHINE

6.1 PRELIMINARY OPERATIONS

•Verify presence of accidental damages the machine has been subject to, during transport and/or movement: in such case, ask for our

support to take care of the damages.

•Verify that the blade protection has been properly installed, and that all blocking screws are well tightened.

DANGER

Check that all screws are well tightened after 4 hours of operation. After that first period, check them every 50 hours.

6.2 GENERAL GUIDELINES

The machine must be sheltered from rain and any bad weather, and should not be used in environments with risk of explosion.

Before changing any set-up on the machine, and at the end of each session, ensure that the cable is disconnected from the mains or that the PTO

is not connected to the transmission shaft.

DANGER

Ensure that trained personnel only is in near the machine.

DANGER Do not use scarves or ties

Wear only gear that is appropriate for the job: no loose ends or garments that could easily be caught in moving parts (scarves, ties or

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