Dometic DS 300 Bedienungsanleitung
Pub. Nr.: 599363981 --- REV:A
Service Manual
DS 200 DS 300 DS 400 DS 600
Freestanding and built-in absorption refrigerators
2
Table of Contents:
1. The appliance .............................................................................. 3
1.1. Specifications............................................................................... 3
1.2. Warning! ...................................................................................... 3
1.3. Spare parts, electrical wiring diagram.......................................... 3
2. Installation and repair operations................................................. 4
2.1. Tools ............................................................................................ 4
2.2. Cabinet, door ............................................................................... 5
2.2.1. Adjusting right and left-hand swing door...................................... 5
2.2.2. Replacing lock ........................................................................... ..8
2.2.3. Replacing door panel................................................................. ..9
2.2.4. Mounting the wheels.................................................................. 10
2.2.5. Mounting and dismountig the handle ......................................... 10
2.3. Electrical component.................................................................. 12
2.3.1. Operation ................................................................................... 12
2.3.1.1 Specifications............................................................................. 12
2.3.1.2 Self-test...................................................................................... 12
2.3.1.3 Defrosting .................................................................................. 12
2.3.2. Installation.................................................................................. 13
2.3.2.1 Replacing the elements under the light cover ............................ 13
2.3.2.1.1 Replacing potentiometer ............................................................ 13
2.3.2.1.2 Replacing built-in optical sensor ................................................ 14
2.3.2.2 Testing and replacing elements connected to Fuzzy III control.. 15
2.3.2.2.1 Testing assambled thermal fuse ................................................ 16
2.3.2.2.2 Replacing temperature sensor................................................... 16
2.3.2.2.3 Replacing heating element ........................................................ 17
2.4. Cooling aggregate ..................................................................... 21
2.4.1. Replacing cooling aggregate ..................................................... 21
2.5 Information................................................................................. 24
3
1. The appliance
1.1.Specifications
The appliance is available as a 20, 30, 40 or 60-litre refrigerator, freestanding or
built-in version, and operating with a wet absorption cooling system.
At ambient temperatures between +10°C and +32°C, the cooling unit
temperature can be adjusted between 0°C and +6°C using the thermostat.
The appliance is fitted with integrated electronic controls, which includes
regulating the interior temperature, automatic defrosting and light controls as
well.
1.2.Warning!
- Do not repair or clean the appliance with the power supply cord
plugged in!
- The appliance may only be operated by adults!
- All instructions in the operating manual must be followed when
operating the appliance!
- Any repair or service of the appliance that involves disassembling
electrical parts may be carried out by authorized service technicians
only!
- Certain parts of the aggregate remain hot for a while after shutdown;
service must be carried out with caution!
- After any repair that involves disrupting the electrical circuit or the
replacement of aggregate, an electrical insulation resistance test must
be carried out at all times! (see 2.3.2.2)
- Only appliances with compliance qualifications may be connected to
the mains!
- It is recommended to wear protective gloves for operations with
possible hand injuries!
- In order to avoid damage to the appliance, the cabinet must be placed
on a soft padding (felt, sponge)
1.3.Spare parts, electrical wiring diagram
The lists of spare parts and electrical wiring diagrams by Product numbers can
be found on the web page
http://www.electrolux-ti.com.
Attention!
Any parts that need to be replaced during repair may only be replaced by parts
identical to the originals and which were chosen based on the list of spare parts!
Using parts other than original DOMETIC parts will result in lost warranty.
4
2. Installation and repair operations
2.1.Tools
Recommended tools:
-Universal pliers 160-mm, 2 pc.
-Magnetic screwdriver handle
-Pz 1 fitting-strip
-Pz 2 fitting-strip
-Phillips screwdriver Ph 1
-Standard screwdriver 120 * 5
-Standard screwdriver 100 * 4
-14-mm wrench
-1000-V electrical insulation resistance meter
-Electrical break-detecting device
Figure 1
5
2.2.Cabinet, door
2.2.1. Adjusting right and left-hand swing door
- Remove bottle-holder bar from the inside door panel (Fig. 2)
- Lay refrigerator on its aggregate unit side
- Loosen up foot-frame’s screws (7 pc), remove foot-frame. (Fig. 3, 4, 5, 6)
- Place refrigerator in upright position on workbench, open cabinet door to 180
degrees
- Snap out the fixing tab of the upper hinge pin by the help of a screwdriver and
push out the pin, carefully, so that the door does not fall off. (Fig. 7,8)
Figure 2
Figure 3 Figure 4 Figure 5 Figure 6
Figure 7 Figure 8
6
- Lift off door from bottom hinge pin, remove hinge washer (Fig. 9)
- Remove bottom hinge pin and lower and upper hinge plug in the same way
as in case of the upper hinge pin
- Install bottom hinge pin on opposite side, snap in place. (Fig. 10)
- Pull spacer on bottom hinge pin, then place door on hinge pin. (Fig. 11, 12)
Figure 9
Figure 10
Figure 11 Figure 12
7
- Snap in upper hinge pin lower and upper hinge plug. (Fig. 13)
- Lay refrigerator on aggregate unit casing
- Lead feed cable through foot-frame. (Fig. 14)
- Attach grooves of foot-frame and aggregate unit casing, position foot-frame,
secure with 7 screws. (Fig. 15, 16)
- Place refrigerator in upright position, make sure of unhindered operation of
the door and complete sealing.
Figure 13
Figure 15 Figure 16
Figure 14
8
2.2.2. Replacing lock
- Open refrigerator door
- Pull key from the lock, remove lock cover from rosette using 2 standard
screwdrivers. (Fig. 17)
- Remove mounting screws from forehead panel, remove forehead panel by
slightly pulling.( Fig. 18, 19)
- Remove locking plugs from bores of lock mounting screw. (Fig. 20)
- Loosen and remove lock mounting screws. (Fig. 21)
Figure 17
Figure 18 Figure 19
Figure 20 Figure 21
9
- Lift out lock. (Fig. 22)
- Detach lock mounting plate from rosette using 2 standard screwdrivers, place
on new lock. (Fig. 23)
- Reassembly is done in reverse order
- Test locking - opening, adjust locking plate as necessary. (Fig. 24)
2.2.3. Replacing door panel
- Remove mounting screw of forehead panel and lock cover. (see 2.2.2.)
- Slightly pull forehead panel, remove
- Pull out door panel from groove of doorframe, facilitating the pull by slightly
bending the door panel
- Insert new door panel (max. panel thickness 2 mm) into door, push in place.
(Fig. 25)
- Reinsert forehead panel, secure with screws
- Push lock cover in place.
Figure 22 Figure 23
Figure 24
Figure 25
10
2.2.4. Mounting the wheels
Wheels, as options are available, which are packed into the inside of the cabinet.
The fastening screws (12 pcs of 3,5 φ x 22 drilling and tapping screw and 4 pcs
of φ4 x 17 tapping screw for thermoplastic) are parts of this package as well.
The bores, to the wheels should be aligned, are injection moulded on the foot-
frame.
Mounting:
- Lay refrigerator on its top
- Front wheels: Attach mounting plate of wheels on the side of the foot-frame
with bores, secure into the cabinet with 4 drilling and tapping screws (Fig. 26)
- Back wheels: Attach mounting plate of wheels on the side of the foot-frame
with bores, secure with 2 drilling and tapping screws on the front, 2 of tapping
screw for thermoplastic on the back (Fig. 27)
- Place refrigerator in upright position. Check the spinning of the wheels and
their turning ability.
2.2.5. Mounting and dismounting the handle
Handle as option is available. How to mount and dismount the handle:
Mounting:
- Pick the handle hole cover from the forehead panel. Take care not to damage
the part. (Fig. 28, 29)
Figure 26 Figure 27
Figure 28 Figure 29
Dieses Handbuch passt für folgende Modelle
3
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