Dometic DS 300 Bedienungsanleitung

Pub. Nr.: 599363981 --- REV:A

Service Manual

DS 200 DS 300 DS 400 DS 600

Freestanding and built-in absorption refrigerators

Table of Contents:

1. The appliance .............................................................................. 3

1.1. Specifications............................................................................... 3

1.2. Warning! ...................................................................................... 3

1.3. Spare parts, electrical wiring diagram.......................................... 3

2. Installation and repair operations................................................. 4

2.1. Tools ............................................................................................ 4

2.2. Cabinet, door ............................................................................... 5

2.2.1. Adjusting right and left-hand swing door...................................... 5

2.2.2. Replacing lock ........................................................................... ..8

2.2.3. Replacing door panel................................................................. ..9

2.2.4. Mounting the wheels.................................................................. 10

2.2.5. Mounting and dismountig the handle ......................................... 10

2.3. Electrical component.................................................................. 12

2.3.1. Operation ................................................................................... 12

2.3.1.1 Specifications............................................................................. 12

2.3.1.2 Self-test...................................................................................... 12

2.3.1.3 Defrosting .................................................................................. 12

2.3.2. Installation.................................................................................. 13

2.3.2.1 Replacing the elements under the light cover ............................ 13

2.3.2.1.1 Replacing potentiometer ............................................................ 13

2.3.2.1.2 Replacing built-in optical sensor ................................................ 14

2.3.2.2 Testing and replacing elements connected to Fuzzy III control.. 15

2.3.2.2.1 Testing assambled thermal fuse ................................................ 16

2.3.2.2.2 Replacing temperature sensor................................................... 16

2.3.2.2.3 Replacing heating element ........................................................ 17

2.4. Cooling aggregate ..................................................................... 21

2.4.1. Replacing cooling aggregate ..................................................... 21

2.5 Information................................................................................. 24

1. The appliance

1.1.Specifications

The appliance is available as a 20, 30, 40 or 60-litre refrigerator, freestanding or

built-in version, and operating with a wet absorption cooling system.

At ambient temperatures between +10°C and +32°C, the cooling unit

temperature can be adjusted between 0°C and +6°C using the thermostat.

The appliance is fitted with integrated electronic controls, which includes

regulating the interior temperature, automatic defrosting and light controls as

well.

1.2.Warning!

- Do not repair or clean the appliance with the power supply cord

plugged in!

- The appliance may only be operated by adults!

- All instructions in the operating manual must be followed when

operating the appliance!

- Any repair or service of the appliance that involves disassembling

electrical parts may be carried out by authorized service technicians

only!

- Certain parts of the aggregate remain hot for a while after shutdown;

service must be carried out with caution!

- After any repair that involves disrupting the electrical circuit or the

replacement of aggregate, an electrical insulation resistance test must

be carried out at all times! (see 2.3.2.2)

- Only appliances with compliance qualifications may be connected to

the mains!

- It is recommended to wear protective gloves for operations with

possible hand injuries!

- In order to avoid damage to the appliance, the cabinet must be placed

on a soft padding (felt, sponge)

1.3.Spare parts, electrical wiring diagram

The lists of spare parts and electrical wiring diagrams by Product numbers can

be found on the web page

http://www.electrolux-ti.com.

Attention!

Any parts that need to be replaced during repair may only be replaced by parts

identical to the originals and which were chosen based on the list of spare parts!

Using parts other than original DOMETIC parts will result in lost warranty.

2. Installation and repair operations

2.1.Tools

Recommended tools:

-Universal pliers 160-mm, 2 pc.

-Magnetic screwdriver handle

-Pz 1 fitting-strip

-Pz 2 fitting-strip

-Phillips screwdriver Ph 1

-Standard screwdriver 120 * 5

-Standard screwdriver 100 * 4

-14-mm wrench

-1000-V electrical insulation resistance meter

-Electrical break-detecting device

Figure 1

2.2.Cabinet, door

2.2.1. Adjusting right and left-hand swing door

- Remove bottle-holder bar from the inside door panel (Fig. 2)

- Lay refrigerator on its aggregate unit side

- Loosen up foot-frame’s screws (7 pc), remove foot-frame. (Fig. 3, 4, 5, 6)

- Place refrigerator in upright position on workbench, open cabinet door to 180

degrees

- Snap out the fixing tab of the upper hinge pin by the help of a screwdriver and

push out the pin, carefully, so that the door does not fall off. (Fig. 7,8)

Figure 2

Figure 3 Figure 4 Figure 5 Figure 6

Figure 7 Figure 8

- Lift off door from bottom hinge pin, remove hinge washer (Fig. 9)

- Remove bottom hinge pin and lower and upper hinge plug in the same way

as in case of the upper hinge pin

- Install bottom hinge pin on opposite side, snap in place. (Fig. 10)

- Pull spacer on bottom hinge pin, then place door on hinge pin. (Fig. 11, 12)

Figure 9

Figure 10

Figure 11 Figure 12

- Snap in upper hinge pin lower and upper hinge plug. (Fig. 13)

- Lay refrigerator on aggregate unit casing

- Lead feed cable through foot-frame. (Fig. 14)

- Attach grooves of foot-frame and aggregate unit casing, position foot-frame,

secure with 7 screws. (Fig. 15, 16)

- Place refrigerator in upright position, make sure of unhindered operation of

the door and complete sealing.

Figure 13

Figure 15 Figure 16

Figure 14

2.2.2. Replacing lock

- Open refrigerator door

- Pull key from the lock, remove lock cover from rosette using 2 standard

screwdrivers. (Fig. 17)

- Remove mounting screws from forehead panel, remove forehead panel by

slightly pulling.( Fig. 18, 19)

- Remove locking plugs from bores of lock mounting screw. (Fig. 20)

- Loosen and remove lock mounting screws. (Fig. 21)

Figure 17

Figure 18 Figure 19

Figure 20 Figure 21

- Lift out lock. (Fig. 22)

- Detach lock mounting plate from rosette using 2 standard screwdrivers, place

on new lock. (Fig. 23)

- Reassembly is done in reverse order

- Test locking - opening, adjust locking plate as necessary. (Fig. 24)

2.2.3. Replacing door panel

- Remove mounting screw of forehead panel and lock cover. (see 2.2.2.)

- Slightly pull forehead panel, remove

- Pull out door panel from groove of doorframe, facilitating the pull by slightly

bending the door panel

- Insert new door panel (max. panel thickness 2 mm) into door, push in place.

(Fig. 25)

- Reinsert forehead panel, secure with screws

- Push lock cover in place.

Figure 22 Figure 23

Figure 24

Figure 25

2.2.4. Mounting the wheels

Wheels, as options are available, which are packed into the inside of the cabinet.

The fastening screws (12 pcs of 3,5 φ x 22 drilling and tapping screw and 4 pcs

of φ4 x 17 tapping screw for thermoplastic) are parts of this package as well.

The bores, to the wheels should be aligned, are injection moulded on the foot-

frame.

Mounting:

- Lay refrigerator on its top

- Front wheels: Attach mounting plate of wheels on the side of the foot-frame

with bores, secure into the cabinet with 4 drilling and tapping screws (Fig. 26)

- Back wheels: Attach mounting plate of wheels on the side of the foot-frame

with bores, secure with 2 drilling and tapping screws on the front, 2 of tapping

screw for thermoplastic on the back (Fig. 27)

- Place refrigerator in upright position. Check the spinning of the wheels and

their turning ability.

2.2.5. Mounting and dismounting the handle

Handle as option is available. How to mount and dismount the handle:

Mounting:

- Pick the handle hole cover from the forehead panel. Take care not to damage

the part. (Fig. 28, 29)

Figure 26 Figure 27

Figure 28 Figure 29

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