Drivecon Crane Commander ES Series Bedienungsanleitung
rev. 11-13-02
cces-man.p65
Crane CommanderTM ES Series AC Drives
for Cranes and Hoists
InstructionManual
Table of Contents
Foreward 1
Examination before installation and purchase history 2
Chapter 1 Safety Precautions
1.1 Precautions of operation 3
1.2 Environmental precautions 6
Chapter 2 Hardware Instruction and Installation
2.1 Operation Environment 7
2.2 Sample model number identification 8
2.3 Specifications of CCES models 9
2.4 Wiring the inverter 10
2.5 Dimensions & location of terminal block 17
Chapter 3 Software Index
3.1 Keypad operating instructions 21
3.2 Parameter list 22
3.3 Parameter function description 24
3.4 Malfunction indication and countermeasure 35
3.5 General malfunction examination method 38
Chapter 4 Troubleshooting procedures
4.1 Troubleshooting Flow chart 39
4.2 Maintenance and examination 47
4.3 Voltage and current measurement 48
4.4 EMI filter, Din rail specification, and
Input AC reactor selection 49
4.5 Specifications of Braking Resistor 50
4.6 Field parameter table 51
Addendum 1: D61538 / D61539 isolator 54
Addendum 2: 11" x 17" drawings
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1. Foreward
To fully employ all functions of the inverter, and to ensure the safety of users, please read
through this operating manual in detail. Should you have any further inquiry, please feel free
to contact your local distributor or Drivecon at 1-800-374-8266 toll free or 847--855-9150. Our
staff will be glad to serve whatever your need.
Precaution
Inverter is a power electronic device. For safety reason, please note paragraphs with
"WARNING" or "CAUTION" heading.
WARNING!: Personal injury may result with improper operation.
CAUTION!: The inverter or mechanical system may be damaged by improper
operation.
WARNING!
• Do not touch the PCB or components on the PCB while power is on or immediately
after turning off the power.
Wait for the charging indicator light to extinguish.
• Do not attempt to wire circuitry while power is on. Do not attempt to examine the
components and signals on the PCB while the inverter is running.
• Do not attempt to disassemble or modify internal circuitry, wiring, or components of the
inverter.
• The grounding terminal of the inverter must be grounded properly according to local
codes or NEC standards.
CAUTION!
• Do not attempt to conduct dielectric strength test to internal components of the inverter.
There are sensitive semiconductor devices vulnerable to high voltage in the inverter.
• Do not connect the output terminals T1(U), T2(V), T3(W) to AC line power.
• The CMOS IC on the primary PCB of the inverter is vulnerable to static discharge.
Do not touch the primary PCB of the inverter. If removal is required, follow
recommended guidelines for static discharge control.
1
2. Examination before installation and purchase history
Every Drivecon inverter has been fully tested and examined before shipment. Please carry
out the following examination procedure after unpacking your inverter.
• Verify that the inverter model number is the same as the one you ordered.
• Check to see if there is any damage that may have occured during transit. Do not
connect the inverter to the power supply if there is any sign of damage.
Report to regional sales representative or Driveconif you find any abnormal
conditions as mentioned above.
Caution! Failure to inspect the inverter may lead to damage of the system and avoidable
down time. Should you find any reason to suspect the unit itself or any aspects
of the system to be faulty please contact Drivecontoll free at 800-374-8266 or
847-855-9150.
Be prepared to provide model number of your controller and any other pertinant
information relative to the system.
Purchase history
Please take a moment and record the following information for future reference:
Model: _______________________
Serial number: _______________________
Date purchased: _______________________
Date installed: _______________________
Installed by: _______________________
Dealer: _______________________
2
Chapter 1: Safety Precautions
1.1 Precautions of operation
Before turning ON power
CAUTION!
• Choose appropriate power source with correct voltage setting as the input voltage
specification of the inverter. Check line voltage phase to phase and phase to ground
for compliance.
WARNING!
• Special care must be taken while wiring the power circuit. The L1, L2 (and L3) terminal
must be connected to input power source and must not be connected to T1, T2, or T3
terminal by mistake. This will damage the inverter when the power is turned on.
CAUTION!
• Do not attempt to transport the inverter by the front cover. Securely hold the inverter by
the chassis to prevent the inverter from falling.
• Install the inverter onto firm metal base or other nonflammable material. Do not install
the inverter nearby any flammable material to avoid fire.
• Additional ventilation fan should be installed if several inverters are installed into one
control panel to lower the temperature inside to below 40°C to avoid overheating.
• Turn off power supply before proceeding removal or installation of operating panel.
Carry out installation procedure according to instructions given to avoid poor-contact
resulting in operating panel malfunction or display malfunction.
• The inverter can be easily operated over a wide speed range. Please reconfirm the
operating range of motor and machinery with respective manufacturers.
• Do not examine the signals on the PCB of the inverter when it is under operation.
• All inverters have been adjusted properly at the factory. If adjustment is required
consult manual and do not exceed normal operating values.
• Do not disassemble or examine before ensuring that the power is off and the charge
indicator (LED2) has been extinguished.
• Insure that all fail safe equipment on machine is operating correctly such as: limit
switches, brakes, etc.
3
When power is turned ON
WARNING!
• Do not attempt to install or remove the control panel connector to or from the inverter
when the power supply is turned on. Otherwise, the control panel may be damaged
due to surge peak caused by the insertion or removal.
Under Operation
WARNING!
• Do not switch motor ON with output side contactor while inverter is operating, otherwise
the inverter may be damaged.
• Do not remove the front cover of the inverter while the power is ON to avoid personal
injury caused by electrical shock.
• When the automatic restart function is enabled, the motor machinery will be restarted
automatically. Keep a safe distance to avoid personal injury. It is not advisable to
enable this function on any manually operated system.
• Do not use input contactor to cycle inverter ON and OFF. Repeated cycling may cause
inverter damage.
CAUTION!
• Do not touch the heatsink base.
• The inverter can be easily operated from a low-speed to high-speed range. Please
reconfirm the operating range of the motor and the machinery you are controlling with
their respective manufacturers.
• Do not examine the signals of the PCB of the inverter when it is under operation.
• All inverters are properly adjusted and set by the factory prior to delivery. However,
every system may require minor adjustments to be complete at time of installation.
Do not exceed the specified limits of the equipment or inverter.
• Do not proceed with disassembly or examination procedure before ensuring that the
power is off and the Power LED extinguished.
• Dangerous voltages are stored within the inverter for up to 2 minutes after removal of
line power.
• Use caution when operating from the direct keypad mode as safety travel limits will not
function.
• Do not suspend or handle loads directly over people. Refer to ANSI B30.16 as to safe
crane operating procedures.
4
5
During examination and maintenance
CAUTION!
• Inverter environment should be within -10°C and +40°C, humidity should be under 95%
RH non-condensing.
CAUTION!
• If operating without enclosure (chassis mount), the environment temperature should be
within -10°C and +50°C and the humidity should be under 95% RH non-condensing.
Also, the surrounding environment should be free from moisture or metal dust.
Typically the inverter requires no special maintenance. However, Drivecon suggests inspec-
tion of the inverter with special attention to loose wiring connections. Excessive accumulation
of dust or dirt will also shorten the expected life of the inverter. Periodic cleaning of the in-
verter with dry compressed air may be required.
WARNING!
• Insure power supply is switched OFF and the LED charge indicator has extinguished
prior to inspection or maintenance of inverter. Lock out all equipment under repair or
inspection.
1.2 Precautions of operation environment
Avoid direct sunlight
Keep away from corrosive gas or liquid
Keep away from oil, grease, and petroleum products
Avoid exposure to rain or dripping water
Avoid metal dust and dusty environments
Avoid areas of high vibration
Avoid extreme heat
Keep away from high electrical-magnetic wave or ultra-high wave. (such as electro-
soldering machine or other similar machinery)
Keep away from radioactive matter or environments
Keep away from flammable material
Keep surrounding area between -10 ~ +40°C for enclosed units or -10 ~ +50°C
for chassis type units
The choice of environments will directly influence the service life of the inverter. Please pro-
vide a suitable location.
6
7
Chapter 2: Hardware Instructions and Installation
2.1 Operating Environment
The installation site of the inverter poses direct impact to the full functionality and life expect-
ancy of your inverter. Please carefully choose an appropriate installation site based on the
following criteria:
• Environment temperature: -10°C to +40°C enclosed
without external casing: -10°C to +50°C chassis mount
• Avoid water dripping or humid environment
• Avoid direct sunlight
• Avoid oil atmospheres
• Avoid corrosive liquid or gas
• Prevent foreign dusts or metal scraps from entering interior
• Keep away from radioactive matter or flammable material
• Avoid electromagnetic interference (soldering or power machinery)
• Avoid vibration. If vibration can not be avoided, shock absorber should be installed to
reduce vibration.
• If there are several inverters installed in the same control panel, additional cooling fans
should be installed to lower the environment below 40°C for enclosed units. 50°C for
chassis mount units.
• Inverter should be installed facing forward and upright.
• Inverter must be installed as to leave room on all sides for proper heat dissipation. If
installed in an enclosure, the dust cover may be removed for better heat dissipation.
See diagram above. Remove dust cover to convert
from NEMA1 to chassis mount.
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CCES- 2 - 07 - x - x - x
Series Voltage HP Power Supply Filter Enclosure
1: 110V 02: .25HP 1: 1 phase F: filter N4S: IP65/NEMA4
with switch
2: 220V 04: 1/2HP 3: 3 phase Blank: no filter N4: IP65/NEMA4
4: 440V 07: 1 HP Blank: 1 or 3 phase without switch
15: 2 HP
Blank: IP20-NEMA1
22: 3 HP
2.2 Sample Model No. Identification
Inverter model: CCES-207-xxx
Input power rating: AC, 1 ph 200~240V, 50/60 Hz
Output rating: AC, 3 ph 0~240V, 1HP, 4.2 Amps
Correct spacing of inverter relative to surroundings.
Ventilation and Installation
Direction
Front View
Ventilation and Installation
Direction
Front View
Dieses Handbuch passt für folgende Modelle
10
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