Druck PACE5000 Bedienungsanleitung
Copyright 2008 Baker Hughes Company.
English–PACE5000/6000 Instruction Manual | i
Introduction
The PACE5000/6000 are pneumatic pressure controllers. The PACE5000 contains one pressure
control module. The PACE6000 can contain up to two independent pressure control modules.
The color touch-screen displays the measured pressure and the status of the instrument. The
touch-screen enables selections and settings to be changed. The instrument can be operated
remotely through communication interfaces.
Safety
The manufacturer has designed this equipment to be safe when operated using the procedures
detailed in this manual. Do not use this equipment for any other purpose than that stated, the
protection provided by the equipment may be impaired.
This publication contains operating and safety instructions that must be followed to make sure of
safe operation and to maintain the equipment in a safe condition. The safety instructions are
either warnings or cautions issued to protect the user and the equipment from injury or damage.
Use qualified technicians* and good engineering practice for all procedures in this publication.
Pressure
Do not apply pressures greater than the maximum working pressure to the equipment.
Toxic Materials
There are no known toxic materials used in construction of this equipment.
Maintenance
The equipment must be maintained using the procedures in this publication. Further
manufacturer’s procedures should be done by an authorized service agents or the
manufacturer’s service departments.
Druck.com
Technical Advice
For technical advice contact the manufacturer.
WARNING Do not apply pressure greater than the maximum safe working
pressure.
* A qualified technician must have the necessary technical knowledge, documentation, special test equipment
and tools to carry out the required work on this equipment.
Copyright 2008 Baker Hughes Company.
ii | PACE5000/6000 Instruction Manual–English
Symbols
Symbol Description
This equipment meets the requirements of all relevant European safety directives. The
equipment carries the CE mark.
This symbol, on the equipment, indicates that the user should read the user manual.
This symbol, on the instrument, indicates that the user should refer to the user manual. This
symbol, in this manual, indicates a hazardous operation.
Ce symbole, sur l’instrument, indique que l'utilisateur doit consulter le manuel d’utilisation.
Ce symbole, dans le manuel, indique une situation dangereuse.
This symbol warns the user of the danger of electric shock.
Ce symbole alerte l’utilisateur sur le danger de choc électrique.
Do not dispose of this product as household waste. Use an approved organization that
collects and/or recycles waste electrical and electronic equipment. For more information,
contact one of these:
- Our customer service department: Druck.com
- Your local government office.
WARNING Turn off the source pressure(s) and carefully vent the pressure
lines before disconnecting or connecting the pressure lines. Proceed with care.
Only use equipment with the correct pressure rating.
Before applying pressure, examine all fittings and equipment for damage.
Replace all damaged fittings and equipment. Do not use any damaged fittings
and equipment.
Do not exceed the maximum working pressure of the instrument.
This equipment is not rated for oxygen use.
RISK OF ELECTRIC SHOCK The ground lead of the instrument must be
connected to the AC supply protective safety ground.
Isolate the power supply before making any electrical connections to the rear
panel.
Copyright 2008 Baker Hughes Company.
English–PACE5000/6000 Instruction Manual | iii
General Specification
Abbreviations
The following abbreviations are used in this manual. Abbreviations are the same in the singular
and plural.
Item Description
Display LCD: Color display with touch-screen.
Operating Temperature 10°C to 50°C (50°F to 122°F)
Storage Temperature -20°C to 70°C (-4°F to 158°F)
Ingress Protection IP20 (EN 60529)
Operating Humidity 5% to 95% RH (non-condensing)
Vibration MIL-PRF-28800 Type 2 class 5 style E/F
Operating Altitude Maximum 2000 metres (6560 ft)
EMC EN 61326
Electrical Safety EN 61010-1, UL 61010-1, CSA 22.2, No. 61010-1 and IEC 61010-1
Power Supply PACE 5000: Input range: 100 - 240 Vac, (50/60 Hz), 2 A, installation
category II, Fuse T2AH250V
PACE 6000: Input range: 100 - 120/200 - 240 Vac (50/60 Hz), 5A, installation
category II, Fuse T5AH250V
Pressure Safety Pressure Equipment Directive - Class: Sound Engineering Practice (SEP) for
group 2 fluids.
Pollution Degree 2
Operating Environment Indoor use only. Do not use in potentially explosive environments.
Abbreviation Description
a Absolute
ac Alternating Current
dc Direct current
DPI Digital Pressure Instrument
etc. And so on
e.g. For example
ft Foot
g Gauge
GPIB General purpose interface bus
H2O Water
Hg Mercury
Hz Hertz
IDOS Intelligent Digital Output Sensor (Druck product)
i.e. That is
Copyright 2008 Baker Hughes Company.
iv | PACE5000/6000 Instruction Manual–English
Associated Publications
The following table lists the Druck publications referenced in this manual:
IEEE 488 Institute of Electrical and Electronic Engineers standard 488 (for programmable devices
with a digital interface)
in Inch
kg kilogram
m Metre
mA milliampere
max Maximum
mbar millibar
min Minute or minimum
MSDS Material safety data sheet
MWP Maximum working pressure
NPT National Pipe Thread
Pa Pascal
PACE Pressure Automated Calibration Equipment
psi Pounds per square inch
REF Reference
RS-232 Serial communications standard
Rx Receive data
SCPI Standard Commands for Programmable Instruments
SELV Separated (or Safety) Extra Low Voltage
Tx Transmit data
UUT Unit Under Test
V Volts
°C Degrees Celsius
°F Degrees Fahrenheit
Publication Title
K0447 PACE 5000/6000 User Guide and Safety Instructions
K0476 Pressure Control Module User Guide and Safety Instructions
K0469 PACE Heritage Communications Manual
K0450 PACE Series Calibration Manual
K0472 PACE Series SCPI Manual
Abbreviation Description
Copyright 2008 Baker Hughes Company.
English–PACE5000/6000 Instruction Manual | v
Contents
1. Description 1
1.1 Introduction 1
2. Installation 3
2.1 Packaging 3
2.2 Packaging for Storage or Transportation 3
2.3 Preparation for Use 3
2.4 Connecting to PACE 3
2.4.1 Pressure Adaptors 4
2.4.2 Pressure Connection 5
2.5 Connecting to UUT 6
2.6 System 6
2.7 Supply Equipment 7
2.7.1 Pneumatic Connection Examples 8
2.8 Rack-mount Option 10
2.9 Power Connection 12
2.9.1 Pressure Control Module DC Power and Logic Input Connectors 12
2.10 Communication Connection 13
2.10.1 RS-232 Interface 13
2.10.2 IEEE 488 Interface 14
3. Operation 17
3.1 Preparation 17
3.2 Power-up Sequence 17
3.3 Measure Mode 19
3.3.1 Auto-Range 20
3.3.2 Controller Off – Increasing Set-point 20
3.3.3 Controller Off – Decreasing Set-point 21
3.3.4 Controller On – Increasing Set-point 21
3.3.5 Controller On – Decreasing Set-point 21
3.4 Control Mode 21
3.4.1 Controlling to a New Set-point 22
3.4.2 Effort Meter 23
3.4.3 Controlling to Ambient/Zero Pressure 23
3.5 Operation and Example Procedures 24
3.5.1 Introduction 24
3.5.2 Measure and Control Modes 24
3.5.3 Task 25
3.5.4 Divider 26
3.5.5 Divider Menu Structure 26
3.5.6 Preset 27
3.6 Global Setup Selections 28
3.6.1 Status Area Settings 29
3.7 Barometric Reference Option 30
3.8 Supervisor Setup 31
3.9 Instrument Status 32
3.9.1 Software 33
Copyright 2008 Baker Hughes Company.
vi | PACE5000/6000 Instruction Manual–English
4. Maintenance 35
4.1 Introduction 35
4.2 Visual Inspection 35
4.3 Cleaning 35
4.4 Test 35
4.5 Software Update 35
4.6 Replacement Parts 37
4.6.1 Fuse Replacement 37
4.6.2 Pressure Control Module Filters 38
4.6.3 Pressure Control Module Replacement 39
5. Testing and Fault Finding 41
5.1 Introduction 41
5.2 Standard Serviceability Test 41
5.3 Fault Finding 42
5.4 Approved Service Agents 42
6. Reference 43
6.1 Installation Notes 43
6.1.1 Gas Supply 43
6.1.2 Supply Conditioning Equipment 43
6.1.3 Maximum Working Pressure 43
6.1.4 Supply Contamination 43
6.1.5 Systems without a Negative Supply 44
6.1.6 General 44
6.1.7 Operating Near Atmospheric Pressure or Below 44
6.1.8 Vacuum Pump 44
6.2 Operational Requirements 44
6.2.1 Negative or Vacuum Supply 44
6.2.2 Oil Contamination 45
6.2.3 Pump Performance 45
6.2.4 Venting 45
6.2.5 Vent 45
6.2.6 Zero 45
6.2.7 Output Port 45
6.2.8 Reference Port 45
6.3 Measure Setup 46
6.3.1 Pressure Zero 46
6.3.2 Process 46
6.3.3 Task 46
6.3.4 Units 46
6.3.5 Global Setup 46
6.3.6 Setup Zero 46
6.4 Control Setup 47
6.4.1 Vent 47
6.4.2 Nudge 47
6.4.3 Set-point Limits 47
6.4.4 Slew Rate 47
6.4.5 Control Mode 47
6.4.6 Active Control 47
6.4.7 Passive Control 47
Copyright 2008 Baker Hughes Company.
English–PACE5000/6000 Instruction Manual | vii
6.4.8 Zero Gauge Control 47
6.5 Global Setup 47
6.6 Status 48
6.7 Vent Setup 48
6.8 Global Setup 48
6.8.1 Supervisor Setup 48
6.8.2 Calibration 48
6.8.3 Save/Recall user setup. 48
6.8.4 Display 48
6.9 Supervisor Setup 49
6.9.1 Protective Vent 49
6.9.2 In-Limits 49
6.9.3 Alarms 49
6.9.4 Communications 49
6.9.5 Timeout 56
6.9.6 Idle Timeout 56
6.9.7 Gas Head Correction 56
6.9.8 Lock Tasks 56
6.9.9 Change PIN 56
6.9.10 User Defined Units 56
6.9.11 Instrument Alias Name 57
6.9.12 Language 57
6.9.13 Restore as Shipped Settings 58
6.10 Option Enable Process 58
6.11 Leak Test Option 59
6.12 Switch Test Option 61
6.12.1 Start 61
6.12.2 Test 62
6.12.3 End 62
6.12.4 Procedure 62
6.13 Test Program Option 62
6.13.1 Creating a Test Program 63
6.13.2 Editing an Existing Test Program 63
6.13.3 Running a Test Program 63
6.13.4 Copying a Test Program 63
6.13.5 Example Program 65
6.13.6 Programming Loops 66
6.14 Barometric Reference Option 67
6.14.1 Zeroing the Reference Sensor 69
6.15 Aeronautical Option 71
6.15.1 Leak Testing 71
6.15.2 Aeronautical Testing 71
6.15.3 Example of Altitude and Airspeed Testing 72
6.15.4 Units 72
6.15.5 Reference Pressure 73
6.15.6 Go to Ground 73
6.15.7 Control of Aeronautical Parameters 74
6.16 Analog Output Option 76
6.17 Volts-free Contact Option 77
6.18 Burst Pressure Testing Option 77
6.18.1 Selecting Burst Pressure Task 78
6.18.2 Test Parameter Entry 78
6.18.3 Example Burst Pressure Test 80
Copyright 2008 Baker Hughes Company.
viii | PACE5000/6000 Instruction Manual–English
6.19 Calibration 80
6.20 Communications - Instrument Emulation 81
6.21 Specification 81
6.22 Return Goods/Material Procedure 81
6.22.1 Safety Precautions 81
6.23 Packaging Procedure 81
6.24 Vacuum System Parts 82
Appendix A. Pressure Units and Conversion Factors 83
Appendix B. Air Density 85
Appendix C. User Interface Icons 87
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