Duralast 80-363 Service-Handbuch

UNPACKING

After unpacking unit, inspect carefully for any damage that

may have occurred during transit. Check for loose, missing, or

damaged parts. If any damage is observed, a shipping damage

claim must be ﬁled with carrier. Do not use the DURALAST®Air

Ratchet if broken, bent, cracked or damaged parts (including

labels) are noted. Any Air Ratchet that appears damaged in

any way, operates abnormally or is missing parts should be

removed from service immediately. If you suspect that the Air

Ratchet was subjected to shock load (a load that was dropped

suddenly, unexpectedly, etc.) immediately discontinue use until

it has been checked by a factory authorized service center.

Please read and save these instructions. Read through this owner’s manual carefully before using product. Protect yourself and others by observing

all safety information, warnings, and cautions. Failure to comply with instructions could result in personal injury and/or damage to product or property.

Please retain instructions for future reference.

Operating Instructions and Parts Manual 80-363

05/15

2015 DURALAST

3⁄8”DRIVE

AIR RATCHET

The following safety information is provided as a guideline to help you operate your Air Ratchet under the safest possible conditions. Any tool or

piece of equipment can be potentially dangerous to use when safety or safe handling instructions are not known or not followed. The following safety

instructions are to provide the user with the information necessary for safe use and operation. Please read and retain these instructions for the

continued safe use of your tool. Failure to follow instructions listed below may result in serious injury. In addition, make certain that anyone that uses

the equipment understands and follows these safety instructions as well.

WARNING

Explanation of Safety Signal Words

Thank you very much for choosing a DURALAST Product!

For future reference, please complete the owner’s record below:

Model: _______________ Purchase Date: _______________

Save the receipt, warranty and these instructions. It is important that you read the entire manual to become familiar with this product before you begin

using it. This tool is designed for certain applications only. DURALAST cannot be responsible for issues arising from modification. We strongly

recommend this tool is not modified and/or used for any application other than that for which it was designed. If you have any questions

relative to a particular application, DO NOT use the tool until you have ﬁrst contacted customer service to determine if it can or should be performed

on the product.

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

NOTES: Provide clarity and helpful information.

Operating Instructions and Parts Manual 80-363

3⁄8”DRIVE

AIR RATCHET

05/15

2015 DURALAST

IMPORTANT INSTRUCTIONS

AND SAFETY RULES

1. Know your tool. Read this manual carefully. Learn the tool’s

applications and limitations, as well as, potential hazards speciﬁc to it.

2. Keep work area clean and well lit. Cluttered or dark work areas invite

accidents.

3. Keep children away. All children should be kept away from the work

area. Never let a child handle a tool without strict adult supervision.

4. Do not operate this tool if under the inﬂuence of alcohol or drugs.

Read warning labels on prescriptions to determine if your judgment or

reﬂexes are impaired while taking drugs. If there is any doubt, do not

attempt to operate.

5. Use safety equipment. Eye protection should be worn at all times

when operating this tool. Use ANSI approved safety glasses. Everyday

eyeglasses are NOT safety glasses. Dust mask, non-skid safety

shoes, hard hat or hearing protection should be used in appropriate

conditions.

6. Wear proper apparel. Loose clothing, gloves, neck-ties, rings,

bracelets or other jewelry may present a potential hazard when

operating this tool. Keep all apparel clear of the tool.

7. Don’t overreach. Keep proper footing and balance at all times when

operating this tool.

8. Check for damage. Check your tool regularly. If part of the tool is

damaged it should be carefully inspected to make sure that it can

perform its intended function correctly. If in doubt, the part should be

repaired. Refer all servicing to a qualiﬁed technician. Consult your

dealer for advice.

9. Keep away from ﬂammables. Do not attempt to operate this tool near

ﬂammable materials or combustibles. Failure to comply may cause

serious injury or death.

10. Store idle tools out of the reach of children and untrained persons.

Tools may be dangerous in the hands of untrained users.

11. Maintain tools with care.

12. Keep tools dry and clean.

13. Do not use a damaged tool. Tag damaged tools “Do not use” until

repaired.

14. Use only accessories that are recommended by the manufacturer

for your model. Accessories that may be suitable for one tool may

become hazardous when used on another tool.

15. Tool service must be performed only by qualiﬁed repair personnel.

Service or maintenance performed by unqualiﬁed personnel could

result in a risk of injury.

16. When servicing a tool, use only identical replacement parts. Use of

unauthorized parts or failure to follow maintenance instructions may

create a risk of injury.

17. Maintain a safe working environment. Keep the work area well lit.

Make sure there is adequate surrounding workspace. Keep the work

area free of obstructions, grease, oil, trash, and other debris. Do not

use this product in a damp or wet location.

18. Maintain labels and nameplates on this product. These carry

important information. If unreadable or missing, contact customer

service for a replacement.

19. Before use, read and understand all warnings, safety precautions, and

instructions as outlined in the vehicle manufacturer’s service

manual. It is beyond the scope of this manual to properly describe the

correct procedure and test data for each vehicle.

20. Always perform vehicle service in a properly ventilated area.

Never run an engine without proper ventilation for its exhaust.

Stop work and take necessary steps to improve ventilation in

the work area if you develop momentary eye, nose, or throat

irritation as this indicates inadequate ventilation.

WARNING

• Disconnect from air supply before changing accessories or servicing.

• Check correct air pressure is maintained and not exceeded.

• Due to possible presences of asbestos dust from brake linings, when

working around vehicle brake systems, we recommend you wear

suitable respiratory protection.

NOTES:The manufacturer declines any and all responsibility for damage

to vehicles or components if said damage is the result of unskillful

handling by the operator or of failure to observe the basic safety rules set

forth in the instruction manual.

WARNING

Read Rules for Safe Operation and Instructions Carefully.

IMPORTANT SAFETY INSTRUCTIONS

The warnings, precautions, and instructions discussed in this manual

cannot cover all possible conditions and situations that may occur. The

operator must understand that common sense and caution are factors

which cannot be built into this product, but must be supplied by the

operator.

WARNING

1. Use only attachments recommended or sold by manufacturer. Use of

non-recommended attachments may result in ﬁre, electric shock

or injury.

2. Do not disassemble the Air Ratchet. Take it to a qualiﬁed

professional when service or repair is required.

3. Keep air hose away from heat, oil and sharp edges. Check air

hose for wear before each use and ensure that all connections are

secure.

4. Only use accessories which are speciﬁcally designed for use with an

Air Ratchet Wrench.

5. Wear approved safety eye/face shield, ear defenders and hand

protection.

6. When not in use disconnect from air supply and store in a safe dry,

childproof location.

7. DO NOT use the Air Ratchet for tasks it is not designed to perform.

8. DO NOT carry the Air Ratchet by the air hose, or yank the hose from

the air supply.

9. DO NOT operate the Air Ratchet if you are tired or under the

inﬂuence of alcohol, drugs or intoxicating medication.

10. DO NOT direct air from the air hose at yourself or others.

DISPOSAL

At the end of the useful life of the DURALAST Air Ratchet, dispose of the

components according to all state, federal, and local regulations.

PURPOSE

The 80-363 3/8” Drive Air Ratchet features a lightweight, composite body

designed for removing and installing parts in tight areas and is suitable

for DIY use.

Operating Instructions and Parts Manual 80-363

3⁄8”DRIVE

AIR RATCHET

05/15

2015 DURALAST

PRODUCT SPECIFICATIONS

Driver Size: 3/8”

Free Speed: 160 RPM

Working Torque: 59 Ft./Lbs.

Air Consumption: 4 CFM

Weight: 3 Lbs.

Inlet (NPT): 1/4”

Recommended

Air Pressure: 90 Psi

WARNING

Ensure the air supply is clean and does not exceed 90 Psi while operating

the Air Ratchet. Excessive wear will result if air pressure is too high and/

or you use unclean air. This can shorten the product life and may be

dangerous causing damage and/or personal injury.

OPERATING INSTRUCTIONS

WARNING

Ensure you read, understand and apply safety instructions before use.

1. Always inspect, maintain and operate in accordance with ANSI

safety code for portable air tools (ANSI B186.1) and other local

safety codes and regulations.

2. Do not operate this tool over 90 Psi air pressure.

3. Always disconnect this tool from the air supply before installing,

adjusting or removing any accessory in this tool or before

performing maintenance.

4. Do not carry any air tool by the hose. Keep air hose away from heat

and sharp objects.

5. Continuous use of vibrating air tools by susceptible users may cause

damage to hands.

6. Always lubricate and maintain the tool in safe operating conditions.

7. Only use accessories which are speciﬁcally designed for use with an

Air Ratchet.

8. Connect the Air Ratchet to the air hose.

9. Place the socket over the fastener nut and depress the trigger to

operate the Air Ratchet.

DO NOT allow the Air Ratchet to free run for an extended period of time

as this will reduce bearing life.

AIR SUPPLY

Ensure the Air Ratchet air valve (or trigger) is in the “off” position before

connecting to the air supply. Always use clean dry air as excessive

moisture will lower the available torque and rust the interior moving parts.

Make sure all hoses and ﬁttings are of the recommended size and be

sure the units are not used with less than or more than the recommended

pressure of the tool (90 Psi).

LUBRICATION

Proper lubrication of this air tool is critical to the operation and life of the

unit. Units can be severely damaged or have excessive wear placed on

working parts if not lubricated. We recommend the use of air tool oil or

3-in-1 machine oil which is available at most auto parts locations. The

tool should be lubricated each time it is used. During daily prolonged use,

lube heavily 3 or 4 times during the day.

WARNING

Any excess oil in the motor is immediately expelled from the exhaust port.

Always direct exhaust port away from people or objects.

MAINTENANCE

WARNING

Disconnect the Air Ratchet from air supply before changing accessories,

servicing or performing maintenance.

1. Replace or repair damaged parts. Use genuine parts only.

Unauthorized parts may be dangerous and will invalidate the

warranty.

2. If the air system does not have an oiler then lubricate the Air Ratchet

daily with a few drops of air tool oil into the air inlet.

3. Blow out air line to clear it of accumulated dirt and moisture.

4. Connect tool and operate tool to allow oil to be carried to the interior

of the tool.

5. Clean the Air Ratchet after use.

6. DO NOT use worn or damaged accessories.

IMPORTANT

When securing wheel nuts it is important to set the regulator to the

minimum setting, then use a torque wrench to set fastener torque. Wheel

nuts must be tightened to the vehicle manufacturer’s recommendation.

TROUBLESHOOTING

Problem Possible Cause Remedies

Tool runs slowly or

will not operate

Grit or gum in tool Flush the tool with air tool oil or gum solvent.

No oil in tool Lubricate tool according to the lubrication instructions.

Low air pressure Adjust the regulator on the tool to maximum setting.

Adjust the compressor regulator to the tool maximum of 90 Psi.

Air hose leaks Tighten and seal the hose ﬁttings if leaks are found. Use

sealing tape.

Pressure drops Be sure the hose is the proper size. Long hoses or tools using

large volumes of air may require a hose with an I.D. of 1/2 In.

or larger depending on the total length of the hoses.

Do not use a multiple number of hoses connected together

with quick-connect ﬁttings. This causes additional pressure

drops and reduces the tool power. Directly connect the hoses

together.

Worn rotor blade Replace the rotor blade.

Moisture blowing

out of tool exhaust

Water in tank that needs to be drained. (See air compressor

manual) Oil tool and run until no water is evident. Oil again and

run 1-2 seconds.

Tool rotor

turning w/t

triggering

Air inlet O-ring broken

Replace the broken O-ring.

Operating Instructions and Parts Manual 80-363

3⁄8”DRIVE

AIR RATCHET

05/15

2015 DURALAST

Parts Diagram

DURALAST®THREE YEAR LIMITED WARRANTY

If for up to three years from the date of purchase of this DURALAST product, you ﬁnd any defect in material or workmanship

through normal usage, return it to the place of purchase, or to customer service for repair or replacement at our discretion.

In order to obtain this service send your tool and proof of purchase, transportation pre-paid, to Q.A. Dept, 3580 E. Raines

Road #3, Memphis, TN 38118. We will not be responsible for lost or damaged goods during transportation, please insure

your package. If our inspection veriﬁes the defect, we will either repair or replace the product at our election, or we may

elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired

products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the

scope of our warranty, then you must bear the cost of returning the product.

DURALAST does not provide warranty for products labeled other than DURALAST. DURALAST will not provide any warranty

for products subjected to abnormal use. Abnormal use includes, but is not limited to, abuse, accident, alteration, neglect,

and unauthorized or unreasonable use or repairs. This warranty does not cover bits, blades, ﬁles, batteries, or calibration.

We recommend that you maintain your tools and sharpen or replace blades, bits, ﬁles, and batteries as necessary. If this air

tool is used for commercial purposes, the warranty will apply for (90) days from the date of purchase. DURALAST reserves

the right to makes any changes in construction or design at any time without any obligation in incorporating such changes

to tools or equipment previously sold.

DURALAST makes every effort to assure that its products meet high quality and durability standards, and warrants to the

original purchaser that this product is free from defects in materials and workmanship for the period of three years from

the date of purchase. This warranty does not apply to damage due directly or indirectly to misuse, abuse, negligence or

accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear or to

lack of maintenance.

We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential

damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or

consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU

OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

This warranty gives you speciﬁc legal rights, and you may also have other rights, which vary from state to state.

DURALAST is a registered mark of AutoZone Parts, Inc.

NOTE:

Not all components of the Air Ratchet are replacement items, but are illustrated as a convenient

reference for location and position in the assembly sequence.

Item # Part Name Qty.

80-363-1 Housing 1

80-363-2 Trigger 1

80-363-3 Straight Pin 1

80-363-4 O-Ring 1

80-363-5 Mufﬂer Cover 1

80-363-6 O-Ring 1

80-363-7 Air Inlet

Connector

80-363-8 O-Ring 1

80-363-9 Spring 1

80-363-10 O-Ring 1

80-363-11 Spring 1

80-363-12 O-Ring 1

80-363-13 Adjusting Knob 1

80-363-14 Sealing Gasket 1

80-363-15 Bearing 1

80-363-16 Back Cylinder

Head

80-363-17 Steel Ball 2

80-363-18 Blade 4

80-363-19 Rotor 1

80-363-20 Washer 1

80-363-21 Cylinder 1

80-363-22 Straight Pin 1

80-363-23 Front Cylinder

Head

80-363-24 Bearing 1

80-363-25 Washer 1

80-363-26 Gear Ring 1

80-363-27 Idler Wheel 3

80-363-28 Pin 3

80-363-29 Idler Seat 1

80-363-30 Ratchet Handle

Component

80-363-31 Quick Connect

Nipple

Parts List

3580 E. Raines Road, Suite 3, Memphis, TN 38118 (1-877-298-6651)

Call Center Hours of Operation: 7:00 AM to 5:00 PM Central Standard Time Monday - Friday

email: [email protected]

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