DV Power TRT03 Bedienungsanleitung

TRT03

THREE-PHASE TRANSFORMER

TURNS-RATIO TEST INSTRUMENT

Manual

TRT03 Contents

M-T003NN-205-EN 2

Contents

1 Introduction...........................................................................................................................................3

1.1 Safety Instructions.............................................................................................................................3

1.1.1 Safety Terms and Symbols........................................................................................................3

1.1.2 Terms of Use.............................................................................................................................3

1.1.3 Orderly Practices and Procedures.............................................................................................4

1.1.4 Instrument Maintenance............................................................................................................4

1.1.5 Operator Qualifications..............................................................................................................4

1.1.6 Safe Operating Procedures .......................................................................................................4

1.2 Power Supply....................................................................................................................................5

1.3 Measurement Category.....................................................................................................................5

1.4 Intended Use.....................................................................................................................................5

2 Description............................................................................................................................................6

2.1 Front Panel Components...................................................................................................................6

3 Getting Started......................................................................................................................................8

3.1 Connecting TRT03 to a Test Object..................................................................................................8

3.2 Setting the Measurement Parameters...............................................................................................9

4 Error Messages...................................................................................................................................12

4.1 Error Message “Excitation current too high”.....................................................................................12

4.2 Error Message “Turns ratio too low” ................................................................................................12

4.3 Error Message “Malfunction” ...........................................................................................................12

4.4 Error Message “Error printer”...........................................................................................................12

4.5 Error Message “Check paper” .........................................................................................................13

4.6 Error Message “USB flash drive” .....................................................................................................13

4.7 Error Message “Emergency Stop” ...................................................................................................13

4.8 Error Message “Connections”..........................................................................................................13

5 Troubleshooting Guide........................................................................................................................14

6 Customer Service................................................................................................................................15

7 Packing the Instrument for Shipment...................................................................................................15

8 Technical Data....................................................................................................................................16

8.1 Mains Power Supply........................................................................................................................16

8.2 Output data .....................................................................................................................................16

8.3 Measurement..................................................................................................................................16

8.4 Environmental conditions ................................................................................................................16

8.5 Dimensions and Weight...................................................................................................................16

8.6 Applicable Standards ......................................................................................................................17

9 Accessories.........................................................................................................................................18

Manufacturer Contact Information...............................................................................................................19

Manual Version: M-T003NN-205-EN

This Manual refers to the following TRT03 models and their corresponding firmware versions

Model

Firmware versions

TRT03A

TR0A-3.08

TRT03B

TR0B-3.08

TRT03C

TR0C-3.08

TRT03 Introduction

M-T003NN-205-EN 3

1 Introduction

The purpose of this Manual is to provide helpful instructions on how to use TRT03 instrument safely,

properly and efficiently.

The following instructions will help the user avoid unsafe situations, reduce maintenance costs and will

ensure the reliability and durability of TRT03 instrument.

TRT03 must be used in accordance with all existing safety requirements and regulations based on

national/local standards for accident prevention and environmental protection. In addition, the relevant

international standards are listed in paragraph 8.6 of the “Technical Data” section of this document.

1.1 Safety Instructions

Safety is the responsibility of the user. Before operating TRT03, please read the following safety instructions

carefully.

It is not recommended that TRT03 is used (or even turned on) without careful observation of the instructions

listed in this Manual. TRT03 should only be operated by trained and authorized personnel.

1.1.1 Safety Terms and Symbols

Terms in this Manual

These terms may appear in the Manual:

WARNING: Warning statements identify conditions or practices that could result in injury or loss of life.

CAUTION: Caution statements identify conditions or practices that could result in damage to this product or

to other property.

Terms on the Device

The following warning terms used in this document may appear on the device:

WARNING: indicates that potential hazard may occur.

CAUTION: indicates that potential damage may occur to the instrument or to the test object connected to

the instrument.

Symbols on the Device

The following symbols may appear on the device:

Refer to Protective

Manual Earth Terminal

1.1.2 Terms of Use

•TRT03 shall be used only if it is in good technical condition. Its use shall be in accordance with local

safety and industrial regulations. Adequate precautions must be taken to avoid any risks related to high

voltages associated with this equipment and nearby objects.

•TRT03 shall be used only for the application purposes described in the ”Intended Use” section. The

manufacturer and distributors are not liable for damage resulting from wrong usage. The user bears

responsibility for not following the instructions defined in this document.

•Do not remove the protective casing of TRT03.

•All service and maintenance work must be performed by qualified personnel only.

TRT03 Introduction

M-T003NN-205-EN 4

1.1.3 Orderly Practices and Procedures

•The Manual shall always be available on the site where TRT03 is used.

•Before using TRT03, all personnel (even personnel who only occasionally, or less frequently, work with

TRT03) assigned to operate TRT03 should read the operations Manual.

•Do not make any modifications, extensions, or adaptations to TRT03.

•Use TRT03 only with the original accessories provided by the manufacturer.

•Use TRT03 and its original accessories for the device’s intended use only.

1.1.4 Instrument Maintenance

The device should be kept clean in order to prevent excessive cases of dust or other contaminants affecting

its operation. It should be cleaned with water/isopropyl alcohol after any dirt/contaminants are noticed on its

surfaces.

1.1.5 Operator Qualifications

•Testing with TRT03 should only be carried out by authorized and qualified personnel.

•Personnel receiving any training or instructions on TRT03 should remain under constant supervision of

an experienced operator while working with the test set and the test object.

1.1.6 Safe Operating Procedures

•Hazardous voltages of up to 400 V can occur inside TRT03. Therefore, it is not permitted to remove the

protective casing of TRT03.

•Hazardous voltages exist on the terminals of TRT03 when the “Red”LED is lit. Never assume

connections are safe even if this LED is off. Switch off and unplug TRT03 before touching connections,

particularly if a fault is suspected.

•Before putting TRT03 into operation, check the test set for any visible damage.

•Do not operate TRT03 under wet or moist conditions (condensation).

•Do not operate TRT03 if explosive gas or vapors are present.

•Only external devices that meet the requirements for SELV equipment according to EN 60950 or IEC

60950 should be connected to TRT03 through the serial interface.

•Removing theTRT03 protective casing will void the warranty. Any work inside the instrument without

prior authorization from DV Power will also void the warranty.

•If TRT03 seems to be malfunctioning, please contact the DV Power Support Team (refer to the

“Manufacturer Contact Information” section) after previously checking the “Error Messages” section.

•Prior to connecting TRT03, ensure that a transformer (object) to be tested is completely de-energized

and isolated from both the line and the load. Every terminal should be checked and verified before

connecting TRT03. Ground connections may be left in place.

•Do not use TRT03 without the extra protective ground cables supplied with TRT03. It must never be

operated in a non-grounded configuration as this may result in an electrical shock to the user or damage

to TRT03. Always establish this connection first before establishing any other connections and remove

this connection as the very last one.

•Wherever possible, the outer casing of the transformer under test should also be connected to a safety

earth to prevent the risk of shock. Where this cannot be achieved, adequate precautions should be

taken to prevent access to the transformer (e.g. barriers).

•Never exchange connections to the HV and LV sides of the transformer. The “H”connections must

always be connected to the High Voltage side of the transformer. The “X”connections must always be

connected to the Low Voltage side of the transformer. Interchanging any or all of the connections may

result in damage to the transformer or TRT03 and is a significant safety hazard to personnel.

TRT03 Introduction

M-T003NN-205-EN 5

1.2 Power Supply

•Supply TRT03 only from a power outlet equipped with a protective ground.

•Besides supplying TRT03 from phase –neutral (L1-N, A-N), it may also be supplied from phase to

phase (e.g., L1-L2; A-B). However, the voltage must not exceed 264 V AC. Please refer to the section

“Technical Data”.

•TRT03 should be positioned in such a way that it is possible to safely disconnect it from the power

supply at any moment.

WARNING / AVERTISSEMENT

This is a class A product. In a domestic environment this product may cause radio interference in which

case the user may be required to take adequate measures.

Il s'agit d'un produit de classe A. Dans un environnement domestique, ce produit peut provoquer des

interférences radio, auquel cas l'utilisateur peut être amené à prendre des mesures adéquates.

1.3 Measurement Category

TRT03 is intended to be used for measurements in Measurement Category I (CAT I) for voltages up to

250V. The device is also designed to withstand occasional transient overvoltage up to 1000Vpk.

WARNING / AVERTISSEMENT

This equipment is classified as measurement category I, and must not be used within measurement

category II, III and IV.

Cet équipement est classée dans la I catégorie de mesure, et ne doit pas être utilisé pendant les

catégories de mesure II ,III et IV.

1.4 Intended Use

The Three-phase Transformer Turns Ratio Tester TRT03 is designed specifically for performing

measurements on power, distribution and measurement transformers as follows:

•turns ratio measurement

•phase shift measurement

•excitation current measurement

These three tests are performed at the same time. TRT03 applies test voltage to HV transformer terminals

and measures induced voltage at LV transformer terminals. The ratio of these voltages is actually the turns

ratio of a transformer. At the same time, TRT03 measures the excitation current at the HV transformer side,

as well as the phase angle between the applied test voltage and induced voltage.

There are two ways to perform the measurements depending on the test object and a test voltage. If the test

object is a single-phase transformer or a current transformer, TRT03 provides a single-phase test voltage to

the transformer’s primary side and measures the induced voltage at the transformer’s secondary side.

If the test object is a three-phase transformer, TRT03 applies three single-phase test voltages in turns to the

transformer primary windings. Three induced voltages at the transformer’s secondary side are measured.

Please note any use of TRT03 other than the ones described in this Manual are considered improper and

will void the device warranty.

TRT03 Description

M-T003NN-205-EN 6

2 Description

2.1 Front Panel Components

1. Mains Power Connector and Power Switch

Mains power connector

Connect TRT03 to the mains power supply with a power cord.

Power switch –Double pole switch

•IIn this position, TRT03 is connected to the mains power supply.

•0In this position, TRT03 is separated from the mains power supply.

2. Protective Earth Connector

For protection against parasitic currents or voltages, always connect TRT03 protective earth

connector to the protective ground (PE). Use only the original cable.

For safety reasons, always establish this connection before establishing any other connection, and

remove this connection as the very last step.

3. Operator Control

Display

Displays the settings during the device programming as well as the measured values during a test

operation.

TRT03 Description

M-T003NN-205-EN 7

Keyboard

Used to control the device.

•Use the UP/DOWN button to navigate and set the test parameters.

•Use the ENTER button to confirm the defined test parameters, language, time and date.

•Use the STOP button to stop a test, to acknowledge the alarm buzzer and to return to the

previous menu.

•Use the SET button to scroll between the two main menus and the START button to start the

test.

•Use the PRINT button to print the results with the built-in thermal printer. The built-in thermal

printer is an optional accessory.

Green LED

•Lights continuously when TRT03 is turned on.

•Flashes when a test can be started.

Red LED

•Lights continuously in case of an operational error.

•Lights continuously when a test is started and a test voltage is applied.

4. H and X Terminals

H cable terminal

The terminal for connecting the H test cable.

X cable terminal

The terminal for connecting the X test cable.

5. Emergency Stop

Turns off output voltage in case of an emergency.

6. Interface and Flash Drive Connectors

Interface

TRT03 is equipped with an USB serial interface to connect to external computer if required.

Flash Drive

TRT03 is equipped with a USB flash drive connector to save test results to a flash drive for

additional analysis if desired.

7. TC Control

TC Connector

Output for the remote control of the transformer tap changer.

•Use the UP button to raise the tap changer position.

•Use the DOWN button to lower the tap changer position.

TRT03 Getting Started

M-T003NN-205-EN 8

3 Getting Started

3.1 Connecting TRT03 to a Test Object

Before TRT03 has been connected to a test object (e.g. power transformer), the following steps have to be

verified:

•The test object is disconnected from its circuit in accordance with the national safety regulations and

is properly grounded to the protective earth.

•The transformer is completely de-energized.

•TRT03 itself should be properly grounded. To do this, the grounding screw on the top of TRT03

should be connected to PE using the provided grounding cable.

Note: Always connect measuring cables to TRT03 first and then to the test object terminals.

Additionally, measuring cables can be connected to the test object terminals first, but

only if the test object terminals are grounded.

When disconnecting, always disconnect cables from the test object terminals first and

then from TRT03. Additionally, measuring cables can be disconnected from TRT03 first,

but only if the test object terminals are grounded.

The grounding wire PE should be disconnected last.

Not following these instructions may cause life-threatening situations.

Cable test leads are terminated with the specially adjusted clips. The colors and markings of the test cables

are shown in the Table 1. Table 1: Test lead colors and markings

If the primary neutral connection does not exist, the 1N (H0; N) lead should be left isolated from the

transformer (i.e. the test object) and from the other connection leads. It must be placed in such a way that it

is completely isolated from other connections or earth. No personnel should be in a position to touch it!

To maximize the accuracy and measurement repeatability, make sure all clamps have a good connection to

the test object and avoid any crossing between the measuring cables.

If the three-phase transformer has a tertiary winding, it should be tested the same way as the secondary.

The transformer is energized using the high voltage windings. Test leads 2U, 2V, 2W and 2N (X1, X2, X3

and X0; a, b, c and n)are in this case connected to the tertiary winding of the transformer.

IEC Test

Lead

Marking

ANSI

Test Lead

Marking

Australian

Test Lead

Marking

Transformer

Terminal

Voltage

Test Lead

Color IEC

Australian

Test Lead

Colors

Malaysian

Test Lead

Colors

Neutral

Blue

Black

High

Red

High

Black

White

Yellow

High

Yellow

Blue

Neutral

Blue

Black

Low

Red

Low

Black

White

Yellow

Low

Yellow

Blue

TRT03 Getting Started

M-T003NN-205-EN 9

3.2 Setting the Measurement Parameters

Five seconds after the first (initial) message on the display, TRT03 automatically changes the display to the

CONFIGURATION menu and the green LED lights up. By pressing SET the user can switch between the

CONFIGURATION menu and the MEMORY menu.

Press UP/DOWN in the HV CONFIG field to select the test mode to be performed. A list of the available test

modes is shown in the Table 2.

Table 2: Available options in the configuration menu

Config.

Displacement

Comment

Test mode

displayed

Delta winding

Phase by phase test

using single-phase

voltage in turns

displayed

Star winding

displayed

Star winding with neutral point

displayed

Zigzag

displayed

Zigzag with neutral point

AUTO

hidden

Automatic vector group

detection

SINGLE

hidden

Single-phase transformer

Single phase test

using single-phase

voltage

hidden

Current transformer (CT)

Press ENTER to choose one of the available options in the configuration menu.

1. If the vector group is selected, TRT03 will perform the phase by phase test by applying single phase test

voltages to all phases in turn.

2. If SINGLE is chosen, TRT03 will test a single phase transformer by applying the single phase test voltage

between 1U/H1/A and 1N/H0/N.

3. If CT is chosen, TRT03 will test a current transformer by applying the single phase test voltage between

1U/H1/A and 1N/H0/N.

4. If the AUTO option is selected, TRT03 will automatically detect the vector group of the transformer under

test.

Table 3 lists the available vector groups in this menu.

Table 3: Available vector group configurations

Configuration

Displacements

D-d, D-z, D-zn, Z-d, ZN-d, Y-y, Y-Yn, YN-y, YN-yn

0-2-4-6-8-10

D-y, D-Yn, Y-d, Y-z, Y-zn, Y-d, YN-z, YN-zn, YN-d, Z-y, Z-yn, ZN-y, ZN-yn

1-3-5-7-9-11

If a ratio deviation calculation is enabled, the following menu is displayed to enter the name plate voltages

and the tap changer positions:

Figure 3-1:

Input name plate

voltages values

High Voltage Tap Changer

position

Low Voltage Tap Changer

position

TRT03 Getting Started

M-T003NN-205-EN 10

If the name plate voltages are not entered, TRT03 will perform the test and display the results, but it will not

calculate or display the turns ratio deviation. After the name plate voltages and tap changer position(s) are

entered, press ENTER to confirm a selection. The next display allows a selection of the test voltage.

TRT03 generates single-phase test voltage. TRT03 supplies a single-phase excitation test voltage to each

of the three transformer primary windings in turn. The induced voltages across each of the corresponding

unloaded transformer windings are then measured. The ratio of these voltages is calculated and presented

on the display. It is repeated for all three phases.

Test voltage of 8 V and 10 V is recommended for current transformers (CT) testing. For testing distribution

or power transformers it is recommended to use the highest test voltage of 100 V or 80 V. Otherwise a test

voltage of 40 V can also be used. Pressing UP/DOWN the user selects the value of his/her choice and then

confirms it by pressing ENTER.

TRT03 automatically detects if it is connected to a DC power supply. It also automatically detects if the

power supply frequency is 50 Hz or 60 Hz. The frequency of the output voltage is the same as the frequency

of the power supply of TRT03. In case TRT03 is connected to a DC power supply, the user has to choose

the frequency of the output voltage to be either 50 Hz or 60 Hz.

After the test voltage (and frequency) is selected, the user can select a memory location manually (Test

Reading and Test Record). SET is used to scroll between the Test Reading and Test Record options.

Selection of Test Reading or Test Record is performed by using UP/DOWN. Pressing ENTER confirms a

selection.

Test Reading can contain, for example, all the test results obtained in one tap changer position of the

transformer. Test Record can contain the results of all tap changer positions, or the complete results

obtained from one transformer.

Note: Manual selection of record/reading will delete results from the existing memory locations.

Once these parameters are defined, pressing ENTER changes the status to the READY state.

If one of the values has to be changed, press STOP to return to the previous menu.

The flashing green LED indicates TRT03 is now ready to start the test. Press START to run a test. During

the test, the red LED glows continuously signaling that the test voltage is applied. Pressing STOP (the

CONFIGURATION menu is displayed) will interrupt (abort) the test. When the test is completed, TRT03

displays the test results. To scroll between all the results press ENTER. Once all the results are viewed, user

can choose whether to test the next tap or to finish the test.

Figure 3-3:

The READY state

before the test

Figure 3-2:

The test voltage

selection

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