Dynapac LH800 Fehlerbehebungshandbuch
Radio Remote Controlled Forward and Reversible
Vibratory Plate Compactor
LH800
Operation & Maintenance
ILH800EN2, June 2003
Diesel Engine:
Hatz 1D90V
These instructions apply from:
PIN (S/N): *80030215*
Reservation for changes
Printed in Sweden
The Dynapac LH800 radio remote controlled forward and reversible plate compactor is
a heavy-duty plate for soil applications, ideally used for compaction of backfill in pipe
and cable trenches, as well as road repair and maintenance work.
The machine is fully hydraulic, which greatly improves the engine plate’s devibration.
High operational reliability is guaranteed because no moving parts are subjected to vibration.
The LH design includes strong covers that withstands severe shock and also protects all vital
parts of the machine. The engine cover is foldable for easier access and service, the rear cover
is foldable/lockable, which gives access/protects the electronic system.
The LH plates are designed for operation in well ventilated spaces,
as all combustion engine machines.
KEEP THIS MANUAL
AVAILABLE FOR
FUTURE USE
2ILH800EN2
CONTENTS
WARNING: Indicates danger or hazardous
procedure that could result in serious or fatal
personal injury if the warning is ignored.
CAUTION: Indicates danger or hazardous
procedure that could result in damage to
machine or property if the warning is ignored.
The safety instructions are included in this
manual and must be studied by the operator.
Always follow the safety rules and keep the
manual available for future use.
Read through the entire manual before
starting any maintenance operations.
Ensure good ventilation (air extraction) if the
engine is run indoors.
WARNING SYMBOLS
SAFETY INSTRUCTIONS
WARNING
CAUTION
WARNING
WARNING
WARNING
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of
its constituents are known to the State
of California to cause cancer, birth
defects, and other reproductive harm.
Page
General ............................................................................ 3
Machine and engine plates ............................................... 3
Safety instructions (For all Light products).................... 4-6
Safety when driving .......................................................... 7
Safety decals, Location/Description ............................. 8, 9
Fuel and lubricants ......................................................... 10
Technical data ................................................................ 11
Technical data – Radio remote control unit .................... 12
Technical data – Dimensions ......................................... 13
Operation ....................................................................... 14
Operation – Radio remote control unit ....................... 15-19
Lifting and transportation ................................................ 20
Towing and retrieval ....................................................... 20
Maintenance – Service Points .................................. 21-23
Maintenance – Every 10 hours of operation................... 24
Maintenance – Every 100 hours of operation ................. 25
Maintenance – Every 500 hours of operation ................. 26
Maintenance – After three years 1000 hours of operation . 27
Approvals for non EC countries ..................................... 28
3ILH800EN2
GENERAL
Fill in all data below,when delivering and
commissioning the machine.
.......................................................
Engine Model
.......................................................
Engine Number
Read through the entire manual before starting any maintenance operations.
Ensure good ventilation (air extraction) if the engine is run indoors.
SPARE A THOUGHT FOR THE ENVIRONMENT! Do not let oil, fuel and other
environmentally hazardous substances contaminate the environment. Dispose of the old
battery in the approved environmentally suitable manner – batteries contain toxic lead.
It is important that the machine be maintained correctly to ensure proper function. It should be kept
clean so that any leakage, loose bolts and loose connections can be discovered in time.
Make a habit of inspecting the machine every day before starting up by checking all round it to
detect any sign of leakage or other faults.
This manual contains instructions for periodic maintenance, which should normally be carried out
by the operator.
There are additional instructions relating to the engine. Please see the manufacturer’s
instructions in the engine manual.
MACHINE AND ENGINE PLATES
Engineplate
L000344A L000345A
WARNING
CAUTION
WARNING
4ILH800EN2
SAFETY INSTRUCTIONS (FOR ALL LIGHT PRODUCTS)
Symbols
The signal words WARNING and CAUTION
used in the safety instructions have the follow-
ing meanings:
WARNING: Indicates danger or
hazardous procedure that could
lead to serious or mortal injury if
the warning is neglected.
CAUTION: Indicates danger or haz-
ardous procedure that could lead to
machine or property damage if the
warning is neglected.
Important rules for your safety
The machine must not be modified
withoutthepriorconsentoftheman-
ufacturer. Use only original parts.
Use only the accessories recom-
mendedbyDynapac.Ifmodifications
notapprovedbyDynapacarecarried
out, these could result in serious in-
jury to yourself or other personnel.
• These recommendations are based on
international safety standards.
• You must also observe any local safety
regulations which may be in force. Read all
instructions carefully before operating the
machine. Keep the instructions in a safe place.
• Signs and stickers giving important information
about safety and maintenance are supplied
with every machine. Make sure that they are
always legible. The ordering numbers for new
stickers can be found in the spare parts list.
• Use of the machine and its accessories is
restricted to the applications specified in the
product literature.
• For reasons of product safety, the machine
must not be modified in any way.
• Replace damaged parts immediately.
Replace all wear parts in good time.
Be alert
Always pay attention to what you are doing, and
use your common sense. Do not use the ma-
chine if you are tired or under the influence of
drugs, alcohol or other substances which can
effect your vision, reaction ability or judgement.
Safety equipment
Longexposure to loudnoise without
ear protectors can cause permanent
damage to hearing.
Longexposuretovibrationscandam-
agethehands,fingersandwrists.Do
notusethemachineifyouexperience
discomfort, cramp or pain. Consult a
doctor before resuming work with
the machine.
Always use approved safety equipment. The
operator, and people in the immediate vicinity of
the working area, must wear:
• Safety helmet
• Safety goggles
• Ear protectors
•
Dust mask in dusty environments
•
High-visibility clothing
• Protective gloves
• Protective shoes
Avoid wearing loosely fitting clothing that might
get caught in the machine. If you have long hair,
cover it with a hair net. Vibrations from hand-held
machines are transmitted into the hands via the
handles of the machine. Dynapac’s machines
are equipped with vibration-relieved handles.
However, depending on operation, the course
and the duration of exposure, the recommended
limit values for hand and arm vibration may be
exceeded. Take suitable measures as neces-
sary—wear protective gloves, do not vibrate
already compacted material, etc. Be alert to
acoustic signals from other machines in the
working area.
Working area
Do not use the machine near flammable material
or in explosive environments. Sparks can be
emitted from the exhaust pipe, and these can
ignite flammable material. When you take a pause
or have finished working with the machine, do not
park it on or near flammable materials. The ex-
haust pipe can get very hot during operation, and
can cause certain material to ignite. Make sure
that there are no other personnel inside the work-
ing area while the machine is in use. Keep the
worksite clean and free of extraneous objects.
Store the machine in a safe place, out of unauthor-
ized’s reach, preferably in a locked container.
WARNING
CAUTION
WARNING
WARNING
WARNING
5ILH800EN2
SAFETY INSTRUCTIONS (FOR ALL LIGHT PRODUCTS)
Always take extreme care when driv-
ing the machine on slopes. Always
drivestraightupanddownonslopes.
Do not exceed the maximum grada-
bilityofthe machineaccording to the
instruction book. Stay clear of ma-
chinewhen operatingonaslopeorin
a trench.
Do not touch the engine, the exhaust pipe or
the eccentric element of the machine. They
gets very hot during operation and can cause
burn injuries.
Do not touch V-belts or rotating parts during
operation.
Parking
Park the machine on ground as level and firm
as possible. Before leaving machine:
•
Apply the parking brake.
•
Shut off the engine and pull the ignition key
out.
Loading/Unloading
Never remain under or in the
immediate vicinity of the machine
when it is lifted by a crane. Only use
marked lifting points. Always make
sure that all lifting devices are
dimensioned for the weight of the
products.
Maintenance
Maintenance work must only be carried out by
skilled personnel. Keep unauthorized persons
away from the machine. Do not carry out mainte-
nance work while the machine is moving or the
engine is running.
Fillingwithfuel(Gasoline/diesel)
Petrol has an extremely low flash-
pointandcanbeexplosiveincertain
situations.Donotsmoke.Makesure
that worksite ventilation is good.
Keep away from all hot or spark-generating
objects when handling fuel. Wait until the ma-
chine has cooled before filling the tank. Fill the
tank at least 3 metres away from where you
intend to use the machine. Avoid spilling petrol,
diesel or oil on the ground. Protect your hands
from contact with petrol, diesel and oil.
Open the tank cap slowly to release any
overpressure that might exist in the tank. Do
not overfill the tank. Inspect the machine for
fuel leakage regularly.
Do not use a machine that is leaking fuel.
Starting the machine
Before starting read instruction
book and make your self familiar
with the machine and make sure
that:
• All handles are free from grease, oil and dirt.
• The machine does not show any obvious
faults.
• All protective devices are securely fastened in
their places.
• All control levers in ”neutral” position.
Start the machine according to the instruction-
book.
Operation
Keep your feet well clear of the
machine.
Do not operate the machine in
poorly ventilated spaces. There is a
risk of carbon monoxide poison-
ing.
Use the machine only for the purpose for which
it is intended. Make sure you know how to stop
the machine quickly in the event of an emer-
gency situation.
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
6ILH800EN2
SAFETY INSTRUCTIONS
Working with the hydraulic system
Regular maintenance of the hydraulic system is
important. Minor damage or a split hose or cou-
pling can have devastating consequences. Bear
in mind that the hydraulic hoses are made of
rubber and can deteriorate with age, which can
result in splitting. In all cases of uncertainty with
regard to durability or wear, replace the hoses
with new original hoses from Dynapac.
Working with battery
The battery contains poisonous and corrosive
sulphuric acid. Wear protective glasses and
avoid getting acid on your skin, clothes or on the
machines. If you get sulphuric acid on yourself,
rinse the skin with water. If you get acid in your
eyes, rinse them with water for at least 15 min-
utes and seek immediate medical treatment. The
gas that is emitted by the battery is explosive.
When fitting or replacing a battery, always take
care so that you do not short- circuit the battery
poles.
Repair
Never use a machine that is damaged. Qualified
repair work requires trained personnel, please
contact your nearest authorized workshop.
Extinguishing fires
If there is a fire in or on the machine, it is best
to use an ABE-class fire extinguisher.
However, a BE-class CO2extinguisher is
also suitable.
Special safety instructions for Radio
Remote Controlled units
Even if you are accustomed to working with
radio control systems, read these operating
instructions carefully before using this
equipment. Only this document contains the
latest information relating to your Dynapac
radio control system.
For explanatory notes on obtaining an
operating permit please refer to registration
documents enclosed in the appendix of this
operating instruction. Observe all applicable
work-safety and accident prevention
regulations carefully. Only fully trained,
authorized personnel may use the Dynapac
radio control equipment. Components, etc.
built in to the Dynapac equipment for safety
purposes must be regularly inspected.
If the Dynapac radio control unit develops a
fault, it must be shut down immediately. The
transmitter should be switched off with the
start/stop switch. The connecting cable must
be disconnected at the receiver from the
connecting socket (terminal) of the unit to be
controlled. The repair of the equipment must
not be carried out other than by Dynapac or an
Dynapac authorized technician.
Failure to observe these recommendations will
put both you yourself and others at risk. Under
these circumstances, Dynapac rescinds the
guarantee and any other form of liability. This
radio control unit is designed exclusively for
the control of construction machines and
industrial plants. Only under these conditions
are the safety systems (start/stop switch, zero
setting) fully effective. No other form of use is
permitted.
Any non-observance of this condition will
relieve Dynapac of all liability.
7ILH800EN2
SAFETY WHEN DRIVING
Slopes
Max 19°
or 35%
Tippingangle onsideslopes
When driving near an edge, at least two thirds of the
plate must be on firm solid ground.
If the machine tips over, switch off the en-
gine before attempting to lift the machine.
Make sure that the work site is safe. Wet and loose
earth reduces manoeuvrability especially on sloping
ground. Always observe particular caution on sloping
and uneven terrain.
Where possible, avoid all driving across a
slope. Instead, drive up and down on sloping
ground.
Never work on slopes that are greater than the capabil-
ity of the machine. Maximum slope of the machine in
operation is 19° (depending on condition of the ground).
The tilting angle is measured on a hard, level surface
with the machine stationary. Vibration switched OFF
and all tanks full. Remember that loose ground, vibra-
tion switched ON, and driving speed can all cause the
machine to topple even on a smaller slope than speci-
fied here.
Never leave the machine unattended with the
engine running.
Driving near an edge
Machinelocation whenoperating
on edges
Max 19°
or 35%
Tippingangleonslopes
L000333A
L000334A
L000335A
At least
2/3
WARNING
WARNING
WARNING
8ILH800EN2
SAFETY DECALS, LOCATION/DESCRIPTION
6
7
45
2
3
1
7
8
9
Always make sure that all safety decals are clearly legible; remove dirt and order new
decals if they are not legible. Refer to the article number each decal and also on the
following page.
L000331A
WARNING
9ILH800EN2
SAFETY DECALS, LOCATION/DESCRIPTION
1.
2.
3.
4.
5.
6.
7.
8.
9.
The operator must read the
safety manual, and the
operation and maintenance
instructionsbeforeusingthe
machine.
Use ear
protectors
Lifting
point
283743
791279
109
Guaranteed
Sound Power
level
Warning for rotating engine
components. Keep your
hands at a safe distance from
the danger zone.
Diesel Master switch
272372 904601
Securing
point
Hydraulic
fluid Hydraulic
bio-fluid
Alt 1 Alt 2
10 ILH800EN2
ENGINE OIL Use SAE 15W/40:
1,9 litre (2.0 qts) Shell Universal Engine Oil TX15W-40
ECCENTRIC OIL Use SAE 15W/40:
0,5 litre (0.55 qts) Shell Universal Engine Oil TX15W-40
HYDRAULIC FLUID Hydraulic fluid, recommendation:
27,0 litre (7.1 gal) Shell Tellus TX68 or equivalent
BIODEGRADABLE Shell Naturelle HF-E46
HYDRAULIC FLUID On delivery from the factory the machine may have been filled
with biodegradable fluid. Always use the same type of oil when
changing or topping off.
FUEL Use diesel oil which satisfy EN 590 or DIN 51601
7,0 litre (7.4 qts)
ServicepartsP/N
Hatz1D90V
Engine air filter element 23 94 23
Engine oil filter 23 93 26
Engine fuel filter 93 74 30
LH800
Hydraulic filter 28 41 79
FUEL AND LUBRICANTS
Stop the engine before refilling the fuel tank.
Never refuel near an open flame or sparks,
which could start a fire. Don't smoke. Use
pure fuel and clean filling equipment. Take
care not to spill fuel.
The oil volume is 0,5 l from S/N 80030215. This
volume is also sufficicant on previous machines.
See Service Information (SI) SI 03004.
WARNING
CAUTION
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