Dynapac LP8500 Fehlerbehebungshandbuch
Vibratory Trench Compactor
Operation & Maintenance
Diesel engine:
Hatz 2G40
These instructions apply from:
We reserve the right to change specifications without notice.
Printed in Sweden.
KEEP THIS MANUAL HANDY
FOR FUTURE REFERENCE
LP8500
ILP8500EN1, January 2004
LP8500 PIN (S/N) *18500011*
Dynapac LP8500 is a vibratory padfoot roller that is designed to cope with many different types of
compaction work. The roller is designed essentially for compaction tasks in pipe trenches, around
the foundations of buildings, backfilling against supporting walls, and also for road construction.
The machine is equally suitable for work in confined spaces as for major compaction jobs.
Like all other machines that are powered by combustion engines, the roller is designed for
operation in well-ventilated areas.
2LP8500 ILP8500EN1
CONTENTS
The safety instructions are included in this
manual and must be studied by the operator.
Always follow the safety rules and keep the
manual available for future use.
Read through the entire manual before
starting any maintenance operations.
Ensure good ventilation (air extraction) if the
engine is run indoors.
WARNING Indicates danger or hazardous
procedure that could result in serious or fatal
personal injury if the warning is ignored.
CAUTION Indicates danger or hazardous proce-
dure that could result in damage to machine or
property if the warning is ignored.
WARNING SYMBOLS
Safety instructions
WARNING
CAUTION
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of
its constituents are known to the State
of California to cause cancer, birth
defects, and other reproductive harm.
WARNING
WARNING
WARNING
Page
General ............................................................................ 3
Machine plate ................................................................... 3
Safety instructions ....................................................... 4-6
Safety when driving .......................................................... 7
Safety decals, Location/Description............................. 8, 9
Fuel and lubricants ......................................................... 10
Technical data .......................................................... 11, 12
Technical data – Radio remote control unit .................... 13
Technical data – Dimensiones ....................................... 14
Operation – Radio remote control unit .......................15-20
Operation – Temporary operated ..............................21-24
Lifting and transport ........................................................ 25
Maintenance – Service points .................................. 26, 27
Maintenance – Every 10 hours ...................................... 28
Maintenance – Every 250 hours ...............................29-31
Maintenance – Every 1000 hours .................................. 32
Maintenance – Change of drum ..................................... 33
3
LP8500 ILP8500EN1
Fill in all data below, when delivering and
commissioning the machine.
....................................... ......................................
Engine Model Engine Number
L000381B
GENERAL
It is important that the machine is maintained correctly to
ensure proper function. It should be kept clean so that any
leakage, loose bolts and loose connections can be discov-
ered in time.
Make a habit of inspecting the machine every day before
starting up by checking all round it to detect any sign of
leakage or other faults.
SPARE A THOUGHT FOR THE ENVIRONMENT!
Do not let oil, fuel and other environmentally haz-
ardous substances contaminate the environment.
Always dispose of used filters, drained oil and any
remaining fuel properly.
This manual contains instructions for periodic attention
which should normally be carried out by the operator.
There are additional instructions relating to the
engine, for which the manufacturer’s instructions
are detailed in the engine manual.
MACHINE PLATE
CAUTION
4LP8500 ILP8500EN1
SAFETY INSTRUCTIONS (FOR ALL LIGHT PRODUCTS)
CAUTION
Symbols
The signal words WARNING and CAUTION
used in the safety instructions have the follow-
ing meanings:
WARNING: Indicates danger or
hazardous procedure that could
lead to serious or mortal injury if
the warning is neglected.
CAUTION: Indicates danger or haz-
ardous procedure that could lead to
machine or property damage if the
warning is neglected.
Important rules for your safety
The machine must not be modified
without the prior consent of the man-
ufacturer. Use only original parts.
Use only the accessories recom-
mended by Dynapac. If modifications
not approved by Dynapac are carried
out, these could result in serious in-
jury to yourself or other personnel.
• These recommendations are based on
international safety standards.
• You must also observe any local safety
regulations which may be in force. Read all
instructions carefully before operating the
machine. Keep the instructions in a safe place.
• Signs and stickers giving important information
about safety and maintenance are supplied
with every machine. Make sure that they are
always legible. The ordering numbers for new
stickers can be found in the spare parts list.
• Use of the machine and its accessories is
restricted to the applications specified in the
product literature.
• For reasons of product safety, the machine
must not be modified in any way.
• Replace damaged parts immediately.
Replace all wear parts in good time.
Be alert
Always pay attention to what you are doing, and
use your common sense. Do not use the ma-
chine if you are tired or under the influence of
drugs, alcohol or other substances which can
effect your vision, reaction ability or judgement.
Safety equipment
Long exposure to loud noise without
ear protectors can cause permanent
damage to hearing.
Long exposure to vibrations can dam-
age the hands, fingers and wrists. Do
not use the machine if you experience
discomfort, cramp or pain. Consult a
doctor before resuming work with
the machine.
Always use approved safety equipment. The
operator, and people in the immediate vicinity of
the working area, must wear:
• Safety helmet
• Safety goggles
• Ear protectors
•
Dust mask in dusty environments
•
High-visibility clothing
• Protective gloves
• Protective shoes
Avoid wearing loosely fitting clothing that might
get caught in the machine. If you have long hair,
cover it with a hair net. Vibrations from hand-held
machines are transmitted into the hands via the
handles of the machine. Dynapac machines
feature a handle design that absorbs a large part
of the machine vibrations. The vibrations are not
eliminated entirely, but it is possible to use the
machines for longer periods of time without the
risk of injury.
Be alert to acoustic signals from other ma-
chines in the working area.
Working area
Do not use the machine near flammable material
or in explosive environments. Sparks can be
emitted from the exhaust pipe, and these can
ignite flammable material. When you take a pause
or have finished working with the machine, do not
park it on or near flammable materials. The ex-
haust pipe can get very hot during operation, and
can cause certain material to ignite. Make sure
that there are no other personnel inside the work-
ing area while the machine is in use. Keep the
worksite clean and free of extraneous objects.
Store the machine in a safe place, out of unauthor-
ized’s reach, preferably in a locked container.
WARNING
WARNING
WARNING
WARNING
5
LP8500 ILP8500EN1
SAFETY INSTRUCTIONS (FOR ALL LIGHT PRODUCTS)
WARNING
WARNING
Filling with fuel (Gasoline/diesel)
Petrol has an extremely low flash-
point and can be explosive in certain
situations. Do not smoke. Make sure
that worksite ventilation is good.
Keep away from all hot or spark-generating
objects when handling fuel. Wait until the ma-
chine has cooled before filling the tank. Fill the
tank at least 3 metres away from where you
intend to use the machine. Avoid spilling petrol,
diesel or oil on the ground. Protect your hands
from contact with petrol, diesel and oil.
Open the tank cap slowly to release any
overpressure that might exist in the tank. Do
not overfill the tank. Inspect the machine for
fuel leakage regularly.
Do not use a machine that is leaking fuel.
Starting the machine
Before starting read instruction
book and make your self familiar
with the machine and make sure
that:
• All handles are free from grease, oil and dirt.
• The machine does not show any obvious
faults.
• All protective devices are securely fastened in
their places.
• All control levers in ”neutral” position.
Start the machine according to the instruction-
book.
Operation
Keep your feet well clear of the
machine.
Do not operate the machine in
poorly ventilated spaces. There is
a risk of carbon monoxide poison-
ing.
Use the machine only for the purpose for which
it is intended. Make sure you know how to stop
the machine quickly in the event of an emer-
gency situation.
Always take extreme care when driv-
ing the machine on slopes. Always
drive straight up and down on slopes.
Do not exceed the maximum grada-
bility of the machine according to the
instruction book. Stay clear of ma-
chine when operating on a slope or in
a trench.
Do not touch the engine, the exhaust pipe or
the eccentric element of the machine. They
gets very hot during operation and can cause
burn injuries.
Do not touch V-belts or rotating parts during
operation.
Parking
Park the machine on ground as level and firm
as possible. Before leaving machine:
•
Apply the parking brake.
•
Shut off the engine and pull the ignition key
out.
Loading/Unloading
Never remain under or in the
immediate vicinity of the machine
when it is lifted by a crane. Only use
marked lifting points. Always make
sure that all lifting devices are
dimensioned for the weight of the
products.
Maintenance
Maintenance work must only be carried out by
skilled personnel. Keep unauthorized persons
away from the machine. Do not carry out mainte-
nance work while the machine is moving or the
engine is running.
WARNING
WARNING
WARNING
WARNING
6LP8500 ILP8500EN1
SAFETY INSTRUCTIONS
Working with the hydraulic system
Regular maintenance of the hydraulic system is
important. Minor damage or a split hose or cou-
pling can have devastating consequences. Bear
in mind that the hydraulic hoses are made of
rubber and can deteriorate with age, which can
result in splitting. In all cases of uncertainty with
regard to durability or wear, replace the hoses
with new original hoses from Dynapac.
Working with battery
The battery contains poisonous and corrosive
sulphuric acid. Wear protective glasses and
avoid getting acid on your skin, clothes or on the
machines. If you get sulphuric acid on yourself,
rinse the skin with water. If you get acid in your
eyes, rinse them with water for at least 15 min-
utes and seek immediate medical treatment. The
gas that is emitted by the battery is explosive.
When fitting or replacing a battery, always take
care so that you do not short- circuit the battery
poles.
Repair
Never use a machine that is damaged. Qualified
repair work requires trained personnel, please
contact your nearest authorized workshop.
Extinguishing fires
If there is a fire in or on the machine, it is best
to use an ABE-class fire extinguisher. How-
ever, a BE-class CO2extinguisher is also
suitable.
Special safety instructions for Radio
Remote Controlled units
Even if you are accustomed to working with
radio control systems, read these operating
instructions carefully before using this
equipment. Only this document contains the
latest information relating to your Dynapac
radio control system.
For explanatory notes on obtaining an opera-
ting permit please refer to registration
documents enclosed in the appendix of this
operating instruction. Observe all applicable
work-safety and accident prevention
regulations carefully. Only fully trained,
authorized personnel may use the Dynapac
radio control equipment. Components, etc.
built in to the Dynapac equipment for safety
purposes must be regularly inspected.
If the Dynapac radio control unit develops a
fault, it must be shut down immediately. The
transmitter should be switched off with the start/
stop switch. The connecting cable must be
disconnected at the receiver from the connecting
socket (terminal) of the unit to be controlled. The
repair of the equipment must not be carried out
other than by Dynapac or an Dynapac authorized
technician.
Failure to observe these recommendations will
put both you yourself and others at risk. Under
these circumstances, Dynapac rescinds the
guarantee and any other form of liability. This
radio control unit is designed exclusively for the
control of construction machines and industrial
plants. Only under these conditions are the
safety systems (start/stop switch, zero setting)
fully effective. No other form of use is permitted.
Any non-observance of this condition will relieve
Dynapac of all liability.
7
LP8500 ILP8500EN1
SAFETY WHEN DRIVING
Max 20°
or 36%
Slopes
Driving on slopes
L000343B
Max 20°
or 36%
L000342B
Tipping angle on side slopes
When driving near an edge, at least two thirds of the
plate must be on firm solid ground.
If the machine tips over, switch off the
engine before attempting to lift the ma-
chine.
Make sure that the work site is safe. Wet and loose
earth reduces manoeuvrability especially on sloping
ground. Always observe particular caution on sloping
and uneven terrain.
Where possible, avoid all driving across a
slope. Instead, drive up and down on slop-
ing ground.
Never work on slopes that are greater than the capabil-
ity of the machine. Maximum slope of the machine in
operation is 20° (depending on condition of the ground).
The tilting angle is measured on a hard, level surface
with the machine stationary. Vibration switched OFF
and all tanks full. Remember that loose ground, vibra-
tion switched ON, and driving speed can all cause the
machine to topple even on a smaller slope than speci-
fied here.
Never leave the machine unattended with
the engine running.
Driving near an edge
At least
2/3
Machine location when operating
on edges
L000341B
WARNING
WARNING
WARNING
8LP8500 ILP8500EN1
SAFETY DECALS, LOCATION/DESCRIPTION
L000340C
1452
L000623A
6
12
8
1
10
3
11
7
9
9
LP8500 ILP8500EN1
SAFETY DECALS, LOCATION/DESCRIPTION
The operator must read the
safety manual, and the
operation and maintenance
instructions before using the
machine.
Warning - hot surfaces in
the engine compartment.
Do not touch.
1.
2.
9.
Diesel
791294
106
6.
Guaranteed Sound
Power level
11.
Securing
point
4.
Hydraulic fluid
level
5.
Use ear
protectors
281898
Warning - rotating engine
components. Keep your
hands at a safe distance from
the danger zone.
3.
12.
Battery
power-disconnect
8.
10.
Lifting
point
7.
10 LP8500 ILP8500EN1
Stop the engine before refilling the fuel tank.
Never refuel near an open flame or sparks,
which could start a fire. Don't smoke. Use
pure fuel and clean filling equipment. Take
care not to spill fuel.
Service parts P/N
Hatz 2G40
Engine air filter element 23 95 96
Engine oil filter 23 83 80
Engine fuel filter 23 83 60
Hydraulic filter 93 53 77
ENGINE OIL Use SAE 15W / 40:
Volume: 2,5 lit. (2.1 qts) Shell Universal TX15W-40
HYDRAULIC FLUID Use mineral-based hydraulic fluid
Volume: 22,0 lit. (5.8 gal) Shell Tellus TX68 or equivalent
FUEL Use diesel oil which satisfy EN 590 or DIN 51601
Volume: 17,0 lit. (18 qts)
FUEL AND LUBRICANTS
WARNING
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1
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