Eaton M-Max series Bedienungsanleitung

M-Max Series

adjustable frequency drive

Quick start guide

Effective February 2010

Supersedes June 2009

M-Max Series adjustable frequency drive

MN04020002E For more information visit:

www.eaton.com

February 2010

Important notice—please read

The product discussed in this literature is subject to terms and conditions outlined in Eaton

selling policies. The sole source governing the rights and remedies of any purchaser of this

equipment is the relevant Eaton selling policy.

NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR

A PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING FROM

COURSE OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE INFORMATION,

RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. In no event will Eaton be

responsible to the purchaser or user in contract, in tort (including negligence), strict liability

or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever,

including but not limited to damage or loss of use of equipment, plant or power system, cost

of capital, loss of power, additional expenses in the use of existing power facilities, or claims

against the purchaser or user by its customers resulting from the use of the information,

recommendations and descriptions contained herein.

The information contained in this manual is subject to change without notice.

Cover Photo: Eaton’s M-Max



Series adjustable frequency drive.

M-Max Series adjustable frequency drive

For more information visit:

www.eaton.com

MN04020002E

February 2010

Table of contents

List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Safety

Deﬁnitions and symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv

Hazardous high voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv

Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

Danger and dangerous electrical voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

Before commencing the installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

M-Max Series

About this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Notes about the M-Max product enhancement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Writing conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Rated operational data on the nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Mains voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Technical Data

Control signal terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Operation

Checklist for commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Hazard warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Error and Warning Messages

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Acknowledge fault message (Reset) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Fault log (FLT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Alarm messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Parameters

Control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Display unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

General information on menu navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Setting parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Parameter menu (PAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Quick start wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Example: Motor parameters (P7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

List of parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Quick conﬁguration (basis) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

All Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

M-Max Series adjustable frequency drive

MN04020002E For more information visit:

www.eaton.com

iii

February 2010

List of ﬁgures

Figure 1: M-Max Series Adjustable Frequency Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Figure 2: Control Signal Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Figure 3: Schematic Arrangement and Designation of Control Signal Terminals . . . . . . . . 8

Figure 4: Block Diagram MMX11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Figure 5: MMX12 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Figure 6: Block Diagram MMX32 and MMX34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Figure 7: Error Message Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Figure 8: Example of an Alarm Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Figure 9: View: Control Unit With LCD Display, Function Keys, and Interface . . . . . . . . . . . 20

Figure 10: LCD Display (Areas) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Figure 11: Operational Data Indicator (Operational) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Figure 12: Parameter Menu (P1.1 = 1, Quick-Conﬁguration) . . . . . . . . . . . . . . . . . . . . . . . . . 26

Figure 13: Schematic Representation of Parameter Access. . . . . . . . . . . . . . . . . . . . . . . . . . 27

Figure 14: Motor Parameters From Ratings Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Figure 15: Circuits (Delta, Star) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

List of tables

Table 1: Nameplate Inscriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Table 2: General Rated Operational Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Table 3: Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Table 4: Cable Cross Section (Cu): 0.5 – 1.5 mm

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Table 5: List of Fault Messages (F) and Warning Messages (AL) . . . . . . . . . . . . . . . . . . . . . . 18

Table 6: Control Unit Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Table 7: Areas of the LCD Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Table 8: LCD Display in Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Table 9: Quick Conﬁguration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Table 10: Predeﬁned Application Parameters From Parameter P1.2 . . . . . . . . . . . . . . . . . . . 32

Table 11: All Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

M-Max Series adjustable frequency drive

For more information visit:

www.eaton.com

MN04020002E

February 2010

Safety

Deﬁnitions and symbols

VOLTAGE

This symbol indicates high voltage. It calls your attention to items

or operations that could be dangerous to you and other persons

operating this equipment. Read the message and follow the

instructions carefully.

This symbol is the “Safety Alert Symbol.” It occurs with either of

two signal words: CAUTION or WARNING, as described below.

WARNING

Indicates a potentially hazardous situation which, if not avoided,

can result in serious injury or death.

CAUTION

Indicates a potentially hazardous situation which, if not avoided,

can result in minor to moderate injury, or serious damage to the

product. The situation described in the CAUTION may, if not

avoided, lead to serious results. Important safety measures are

described in CAUTION (as well as WARNING).

Hazardous high voltage

VOLTAGE

Motor control equipment and electronic controllers are connected

to hazardous line voltages. When servicing drives and electronic

controllers, there may be exposed components with housings or

protrusions at or above line potential. Extreme care should be taken

to protect against shock.

Stand on an insulating pad and make it a habit to use only one

hand when checking components. Always work with another

person in case an emergency occurs. Disconnect power before

checking controllers or performing maintenance. Be sure

equipment is properly grounded. Wear safety glasses whenever

working on electronic controllers or rotating machinery.

M-Max Series adjustable frequency drive

MN04020002E For more information visit:

www.eaton.com

February 2010

Cautions and notices

Read this manual thoroughly and make sure you understand the procedures before you

attempt to install, set up, or operate Eaton’s M-Max Series adjustable frequency drive.

Cautions

CAUTION

Be ABSOLUTELY sure not to connect two functions to one and

same output in order to avoid function overruns and to ensure

ﬂawless operation.

CAUTION

The calculated model does not protect the motor if the airﬂow to

the motor is reduced by blocked air intake grill.

Notices

Notice

The

inputs

, unlike the

outputs

, cannot be changed in RUN state.

Danger and dangerous electrical voltage

Before commencing the installation

Disconnect the power supply of the device.

Ensure that devices cannot be accidentally restarted.

Verify isolation from the supply.

Earth and short circuit the device.

Cover or enclose any adjacent live components.

Follow the engineering instructions IL04020001E for the device

concerned.

Only suitably qualiﬁed personnel in accordance with EN 50110-1/-2

(VDE 0105 Part 100) may work on this device/system.

Before installation and before touching the device, ensure that you

are free of electrostatic charge.

The functional earth (FE, PES) must be connected to the protective

earth (PE) or the potential equalization. The system installer is

responsible for implementing this connection.

Connecting cables and signal lines should be installed so that

inductive or capacitive interference does not impair the automation

functions.

Install automation devices and related operating elements in such a

way that they are well protected against unintentional operation.

M-Max Series adjustable frequency drive

For more information visit:

www.eaton.com

MN04020002E

February 2010

Suitable safety hardware and software measures should be

implemented for the I/O interface so that an open circuit on the

signal side does not result in undeﬁned states in the automation

devices.

Ensure a reliable electrical isolation of the extra-low voltage of the

24V supply. Only use power supply units complying with IEC 60364-

4-41 (VDE 0100 Part 410) or HD384.4.41 52.

Deviations of the mains voltage from the rated value must not

exceed the tolerance limits given in the speciﬁcations, otherwise

this may cause malfunction and dangerous operation.

Emergency stop devices complying with IEC/EN 60204-1 must be

effective in all operating modes of the automation devices.

Unlatching the emergency-stop devices must not cause a restart.

Devices that are designed for mounting in housings or control

cabinets must only be operated and controlled after they have been

installed and with the housing closed. Desktop or portable units

must only be operated and controlled in enclosed housings.

Measures should be taken to ensure the proper restart of programs

interrupted after a voltage dip or failure. This should not cause

dangerous operating states even for a short time. If necessary,

emergency-stop devices should be implemented.

Wherever faults in the automation system may cause injury or

material damage, external measures must be implemented to

ensure a safe operating state in the event of a fault or malfunction

(for example, by means of separate limit switches, mechanical

interlocks, etc.).

Depending on their degree of protection, frequency inverters may

contain live bright metal parts, moving or rotating components, or

hot surfaces during and immediately after operation.

Removal of the required covers, improper installation or incorrect

operation of motor or frequency inverter may cause the failure of

the device and may lead to serious injury or damage.

The applicable national accident prevention and safety regulations

apply to all work carried on live frequency inverters.

The electrical installation must be carried out in accordance with

the relevant regulations (e.g., with regard to cable cross sections,

fuses, PE).

Transport, installation, commissioning and maintenance work must

be carried out only by qualiﬁed personnel (IEC 60364, HD 384 and

national occupational safety regulations).

Installations containing frequency inverters must be provided with

additional monitoring and protective devices in accordance with

the applicable safety regulations. Modiﬁcations to the frequency

inverters using the operating software are permitted.

M-Max Series adjustable frequency drive

MN04020002E For more information visit:

www.eaton.com

vii

February 2010

M-Max Series adjustable frequency drive

viii

For more information visit:

www.eaton.com

MN04020002E

February 2010

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