ECKELMANN Virtus 5 Series Bedienungsanleitung

Firmware V7.16.x

16.05.2023

Docu 2.0

Operating instruction

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System Centre Virtus 5 series

The central of the E*LDS system

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Theseriesincludesthefollowingexpansionstages:VSC5010/VSC5110/VSC5410/VSC5510

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Eckelmann AG

Business Unit Refrigeration and Building Automation

Berliner Straße 161

65205 Wiesbaden

Germany

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Telephone +49 611 7103-700

Fax +49 611 7103-133

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[email protected]

www.eckelmann.de

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Board of Management:

Chairman Dipl.-Wi.-Ing. Philipp Eckelmann,

Dipl.Ing. (FH), Dipl.-Ing. (FH) Volker Kugel,

Dr.-Ing. Marco Münchhof

Supervisory Board: Hubertus G. Krossa

Deputy Chairman of the Supervisory Board: Dr.-Ing. Gerd Eckelmann

Seat of the company Wiesbaden, district court Wiesbaden HRB 12636

VAT ID: DE 113841021, WEEE Reg. No.: DE 12052799

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Before commissioning and use, please check that this is the latest version of the document. With the

publication of a new version of the documentation, all previous versions lose their validity. The current operating

manual and information such as data sheets, more detailed documentation and FAQs are available for you on-

line in E°EDP (Eckelmann ° Electronic Documentation Platform) at

www.eckelmann.de/elds

You reach all relevant documents for this component directly using the QR code:

https://edp.eckelmann.de/edp/lds/_wOgjj7LxnO

Information on safety and connection instructions are described in detail in chapter ”Industrialsafety notes”.

remain with the Eckelmann AG company. In particular, neither the contract partners of Eckelmann AG nor other

users have the right to distribute or market the IT programs/program parts or modified or edited versions

without express written permission. To some extent, names of products/goods or designations are protected for

the respective manufacturer (registered trademarks etc.); in any case, no guarantee is assumed for their free

availability/permission to use them. The information provided in the description is given independently of any

existing patent protection or other third-party rights.

Errors and technical modifications are expressly reserved.

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Table of Contents
Conventions............................................................................................................................................7
1 Warning signs, symbols and text formatting used in this manual....................................................7
2 Explanation of text formatting ..............................................................................................................8
Safety Information..................................................................................................................................9
1 Exclusion of liability for non-observance ..........................................................................................10
2 Requirements for the personnel .........................................................................................................10
3 Intended Use.........................................................................................................................................11
4 Five safety rules according to DGUV Regulation 3...........................................................................11
5 Electrostatic-sensitive components and control components (ESD).............................................12
5.1 ESD - guidelines for handling.................................................................................................................12
6 Abbreviations used ..............................................................................................................................12
System Centre System Design ...........................................................................................................13
1 Application............................................................................................................................................13
2 Upgrade scenarios ...............................................................................................................................16
3 Connections in the complete design..................................................................................................16
3.1 Communication interfaces......................................................................................................................18
4 Version dependencies for other E*LDS components .......................................................................19
System centre functions......................................................................................................................20
1 Tasks and functions.............................................................................................................................20
2 Expansion stages of the Virtus 5 series ............................................................................................21
Function of System Centre..................................................................................................................23
1 Starting characteristics .......................................................................................................................23
1.1 First start - Reset System.......................................................................................................................23
1.2 Restart - Restart of the controller ...........................................................................................................23
2 Configuration of the E*LDS system using the LDSWin PC software..............................................24
3 CAN Bus Station Monitoring ...............................................................................................................25
3.1 Alarm suppression during manual shutdown of case controllers ...........................................................26
4 Modbus station monitoring .................................................................................................................26
4.1 Integration of case controllers of the E*LDS system..............................................................................27
4.2 Integration of external controllers ...........................................................................................................28
5 Digital inputs.........................................................................................................................................29
5.1 Alarm and message inputs.....................................................................................................................30
5.2 Special inputs .........................................................................................................................................31
6 Relay outputs........................................................................................................................................32
6.1 Alarm relays PRIO1 / PRIO2..................................................................................................................33
6.2 Multi-function relay AUX .........................................................................................................................34
6.3 Relay outputs for week timers ................................................................................................................35

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7 M-bus Interface for Consumption Data Capture ...............................................................................36
8 Alarms and messages .........................................................................................................................37
8.1 Explanation of terms for "Alarms and Messages" ..................................................................................39
8.2 Acknowledgement of alarms and messages..........................................................................................39
8.3 Priority concept.......................................................................................................................................40
8.4 Remote alarm signalling.........................................................................................................................41
8.4.1 EASY alarm destinations 1..3.................................................................................................................41
8.4.2 Extended alarm destinations 4..15 .........................................................................................................42
8.5 Automatic transmission of alarms via Pushover.....................................................................................44
8.6 Automatic transmission of alarms via E-Mail..........................................................................................44
8.7 Automatic transmission of alarms via GSM modem...............................................................................45
8.8 Service Mode .........................................................................................................................................46
9 Energy management ............................................................................................................................47
9.1 Load Shedding Manager (LSM) .............................................................................................................47
9.2 Calculation of consumption / power from meter values .........................................................................49
10 EU archives (HACCP)...........................................................................................................................51
11 24h list ...................................................................................................................................................52
System Centre Installation and Start-up ............................................................................................53
1 Installation ............................................................................................................................................53
1.1 DIP Switches ..........................................................................................................................................55
1.2 Handling wide COMBICON connector ...................................................................................................56
1.3 Handling of the spring terminals.............................................................................................................57
2 DIN rail mounting - SIOX Extension Module......................................................................................58
2.1 SIOX - connection to the system centre.................................................................................................59
3 CAN bus - Connection of E*LDS Components..................................................................................60
4 Modbus connection of case controllers ............................................................................................62
5 M-bus - Connection of gateways ........................................................................................................63
5.1 Status LEDs of the M-bus gateway ........................................................................................................63
6 GSM modem .........................................................................................................................................64
6.1 Modem hardware reset ..........................................................................................................................65
6.2 SMS Text Message Transmission via a GSM Modem ...........................................................................66
6.3 FAX Transmission via ISDN Modem ......................................................................................................66
7 COM Port Server...................................................................................................................................66
8 Switching on system centre................................................................................................................67
9 Configuration of the E*LDS system using Service PC on site.........................................................68
9.1 Status LEDs Ethernet.............................................................................................................................69
10 Special function for commissioning ..................................................................................................69
11 Care instructions for front panel and touch screen..........................................................................69

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12 Battery replacement.............................................................................................................................70
13 Firmware Update ..................................................................................................................................72
13.1 Performing firmware update ...................................................................................................................73
System centre and SIOX connection / terminal assignment ...........................................................75
1 System centre terminal diagram.........................................................................................................75
1.1 Terminal assignment of the 230 V AC power supply ..............................................................................76
1.2 Terminal assignment of the 230 V AC digital inputs ...............................................................................77
1.3 Terminal assignment of the 230 V relay outputs ....................................................................................78
1.4 Terminal assignment of the CAN bus terminals .....................................................................................79
1.5 Terminal assignment of the SIOX interfaces ..........................................................................................80
1.6 Terminal assignment of the COM3 / Modbus terminals (RS485) ...........................................................81
1.7 Terminal assignment of communication interfaces ................................................................................82
2 SIOX extension module terminal diagram .........................................................................................84
2.1 SIOX - Terminal assignment of the interfaces ........................................................................................85
2.2 SIOX - Terminal assignment of the 230 V AC relay outputs...................................................................86
2.3 SIOX–Terminalassignmentofthe230VACdigitalinputs...................................................................88
2.3.1 SIOX - connection of energy, gas, water and event meters ...................................................................90
Operation and access to the system centre ......................................................................................92
Menus of the system centre ................................................................................................................94
1 On-site at the device ............................................................................................................................94
1.1 Layout of the touch screen .....................................................................................................................94
1.1.1 Status bar and quick info........................................................................................................................95
1.1.2 Main menu and central controls .............................................................................................................96
1.1.3 Navigation and other ..............................................................................................................................99
1.2 Login to the system centre (unlocking).................................................................................................100
1.2.1 Service mode - suppression of remote alarm signalling ......................................................................102
1.3 Remote control of E*LDS components (terminal mode) ......................................................................103
1.3.1 Operation in terminal mode ..................................................................................................................104
1.4 Specification of the numbering of menus and entry screens ...............................................................106
1.5 Overview of the menu tree ...................................................................................................................107
1.5.1 Main menu............................................................................................................................................109
2 Remote ................................................................................................................................................161
2.1 Remote control via Virtus Control Desk (VCD) ....................................................................................162
2.2 Remote operation of the system centre using VNC (Virtual Network Computing)...............................165
Decommissioning and disposal .......................................................................................................167
1 Decommissioning / Demounting ......................................................................................................167
2 Disposal ..............................................................................................................................................167
System centre alarms and messages ..............................................................................................168

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12 Specifications of System Centre and SIOX .....................................................................................176

12.1 Electrical data .....................................................................................................................................176

12.2 Mechanical data..................................................................................................................................178

12.2.1 Dimensions...........................................................................................................................................178

12.2.2 Control panel cut-out ............................................................................................................................179

12.2.2.1 Mounting frame for control panel installation........................................................................................180

12.3 Information on open source software ..............................................................................................181

13 Order numbers and accessories of System Centre........................................................................182

13.1 System centre and SIOX....................................................................................................................182

13.2 Accessories for system centre .........................................................................................................183

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1 Conventions

1.1 Warning signs, symbols and text formatting used in this manual

Explanation of the warning signs, symbols and text formatting used in this operating and service manual:

DANGER

WARNING

CAUTION

*IfanyofthesesymbolsDANGER/WARNING/CAUTION is recognized, the user must refer to the operating

manual in order to understand the type of potential HAZARD and the required actions for avoiding the

HAZARD. Carefully observe all health and safety instructions and use particular caution in these situations.

Failure to observe the DANGER/WARNING/CAUTION symbols will cause injury (in the worst case,

severe injury or death) and/or damage to property!

ATTENTION

NOTICE

DANGER

Instructions with this symbol and/or the signal word DANGER warn the user of situations that will

cause severe injury or death if the specified instructions are not observed! *



WARNING

Instructions with this symbol and/or the signal word WARNING warn the user of situations that may

cause severe injury or death if the specified instructions are not observed! *



CAUTION

Instructions with this symbol and/or the signal word CAUTION warn the user of situations that may

cause moderate or minor injury if the specified instructions are not observed! *



ATTENTION

Instructions with this symbol and/or the signal word ATTENTION warn the user of situations that may

cause damage to property if the specified instructions are not observed! The ATTENTION symbol

highlights guidelines and regulations, instructions and proper working procedures that must be

particularly observed in order to prevent damage to and destruction of components or malfunctioning.

Failure to observe the ATTENTION symbol will cause damage to property!

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NOTICE

Instructions with this symbol and/or the signal word NOTICE provide tips and useful additional

information.

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ELECTRIC SHOCK

Risk of fatal electric shock!

This symbol warns of danger from dangerous voltage with possible consequences such as severe injury and death. If this symbol

is seen, the user must refer to the operating manual in order to understand the type of potential HAZARD and the required actions

for avoiding the HAZARD. Carefully observe all health and safety instructions and use particular caution in these situations.

Failure to observe the WARNING symbol will cause injury (in the worst case, severe injury or death) and/or damage to

property!

ESD - Electrostatic-sensitive components and control components

DISPOSAL

Potential negative impact on people and the environment due to non-environmentally friendly disposal.

The strike-through dustbin symbol indicates the duty to dispose of items properly. Do not dispose of this product with other

domestic waste, see chapter Disposal. Please inform yourself about the local regulations for the separate disposal of electrical and

electronic products. The correct disposal of your old equipment protects people and the environment from possible negative

impact.

1.2 Explanation of text formatting

Safety instructions or hazard warnings are composed of four elements:

Thesymbol with text (e.g. for DANGER),

a concise description of the hazard and

a description of the possible consequences.

Where applicable, a catalogue with measures for avoiding the hazard.

For example:

A general instruction consists of two elements:

Thesymbol with text (including NOTICE, if applicable) and

the text of the instruction:

For example:

Risk of destruction of the control component / controller!

Electronic components and control components (e.g. circuit boards) are sensitive to electrostatic charges. Circuit boards may only

be replaced when the power supply is disconnected. Always hold circuit boards by the edges. The guidelines for the handling of

electrostatic-sensitive components and control components must be observed at all times.

Failure to observe the ESD symbol will cause damage to property!

Failure to observe the DISPOSAL symbol will cause damage to people and the environment!

DANGER

Warning of dangerous electrical voltage! Risk of fatal electric shock!

Beware of external voltage at the digital inputs and outputs (relay/SSR)! Connections/plug connectors

of the device may only be plugged in, removed and/or wired when no voltage is present.



NOTICE

The current operating manual is available online from the E°EDP (Eckelmann ° Electronic

Documentation Platform) at www.eckelmann.de/elds.

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2 Safety Information

This operating manual is part of the device. It must be kept in the vicinity of the controller as well as for future

use so that it can be consulted when required. The operating manual must be available to the operating and

maintenance personnel at all times in order to avoid operating errors. The safety regulations, instructions and

information must be strictly observed and complied with. During repairs on the entire E*LDS system, the

accident prevention regulations and general safety regulations must be strictly complied with. Important

information (safety instructions and hazard warnings) are indicated by appropriate symbols, see chapter

Conventions. Follow these instructions in order to prevent accidents and danger to life and limb, as well as

damage to the E*LDS system!

Always observe the following information:

Workontheelectricalsystemmayonlybeperformedbyauthorised, skilled personnel (accordingtothe

definition of skilled persons in DIN/VDE 0105 and IEC364) while observing the applicable

- VDE regulations

-Localsafetyregulations

-Intended Use

-FivesafetyrulesaccordingtoDGUVRegulation3

-ESDmeasures

-Operatingmanuals

For safety reasons, the equipment must not be used for any applications other than described in the

operating manual and only for the intended use.

Before using the device, check whether it is suitable for your application with regard to its limit values.

The equipment must be installed in an electrically shielded area within the switch cabinet.

The use of wire end ferrules with plastic collars on the COMBICON mating connectors is mandatory as

splice protection!

Before connecting the device, it must be checked whether the power supply is suitable for the device.

Coded connectors must be used, as there is a possibility of plugging in non-coded connectors in such a

way that there is a danger to life and limb!

Specified ambient conditions (e.g. humidity and temperature limits, see chapter Technical Data) must be

observed and complied with at all times to prevent malfunction.

Before switching on the device, check the correct wiring of the connections.

The device must never be operated without its housing. If the intended use requires opening the housing,

the control unit must be disconnected from the power supply before opening the housing.

Note the maximum load of the relay contacts, see chapter Technical Data.

Note that all supply lines from and to the device, particularly those of the CAN bus and Modbus, must be

shielded or installed sufficiently far away from live cables. This prevents faulty measurements and protects

the device against electrical interference via the analogue inputs. Connection in parallel of RC elements is

recommended for applications with critical environment.

Contact the supplier in the case of any malfunction.

DANGER

Warning of dangerous electrical voltage! Danger of electric shock!

Beware of external voltage at the digital inputs and outputs (relay/SSR)! Connections/plug connectors

of the device may only be plugged in, removed and/or wired when no voltage is present.



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2.1 Exclusion of liability for non-observance

These operating instructions contain information on the commissioning, function, operation and maintenance

ofthecontrolsandoftheassociatedcomponents.

2.2 Requirements for the personnel

Special technical knowledge is required for planning, programming, installation, putting into service and

maintenance work. This work may only be performed by skilled, specially trained personnel. The installation,

putting into service and maintenance personnel must have training that authorises them to perform

interventions in the system and the automation system. The planning and programming personnel must be

familiar with the safety concepts of automation technology. Working on electrical systems requires special

technical knowledge. Work on electrical systems may only be performed by instructed electrically skilled

persons or under the guidance or supervision of such persons. The applicable regulations (e.g. DIN EN 60204,

EN 50178, DGUV Regulation 3, DIN-VDE 0100/0113) must be observed. The operating personnel must be

instructed in how to handle the system / machine and the controller and must be familiar with the operating

instructions.

ATTENTION

Warning of damage to goods!

In our experience, the transmission of fault messages is not yet functional during the putting into

service (no internet connection, no telephone line installed, etc.). It is strongly recommended in such

cases to monitor the controller via the CAN bus using a system centre, a store computer or an operator

terminal and to enable the transmission of fault messages, for example using a GSM modem via a

mobile telephone system. In standalone operation, or as an alternative to monitoring via system

centre / store computer / operator terminal, an available alarm contact on the controller must be used

to enable the transmission of fault messages via a telephone network.

For more information, refer to E*LDS basics, safety instructions, CAN bus & Modbus.

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Observance of these operating instructions is a prerequisite for safe and trouble-free operation.

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