Eclipse 902-626 Handbuch

Safe Operation & Maintenance Instructions

Rechargeable Cable Cutter

Model # : 902-626

ATTENTION!

Safe Operation & Maintenance Instructions must be followed.

Thank you for using our products. This manual must be read carefully

prior to operating this product. Special attention should be paid to the

section “Safety Instructions”. Damages and injuries caused by improper

use of this product are NOT included in our warranty. We would like to

remind you to work safely and to keep this manual on hand.

WARNINGS

■ Follow ALL instructions to ensure safety.

WARNING

ATTENTION

Read all instructions, warnings, and

cautions carefully. Follow all safety

precautions to avoid personal injury

or property damage.

Always wear safety goggles when

operating this product. Projectiles or

hydraulic fluid can cause serious

injuries.

This product is NOT an insulator and

cannot be used near energized

conductors.

Do not use this tool on glass, plastic,

wood or any other materials which

could shatter. Do not exceed

equipment ratings.

Table of Contents

WARNINGS……..….…………………………………………….1

Table of Contents….…………………………………….………2

Safety Instructions…….……………………………………….3

Product Description.………………………………………...…...4

Operating Instructions..………….………………………………5

Guide Piece Replacement/Battery Charging…………..……..6

Blade Replacement………………...……….…………………...7

Maintenance...…………….…………….…………………8

Troubleshooting……………………….……….………………9

Limited Warranty.…………….……….………………10

Table of Components………….…………….……………….11

Table of Diagram………………………...…….…….………….12

Safety Instructions

Work Area Safety

1. Keep the area around the tool

clean and free of obstructions.

2. Keep the area free of flammables

which could ignite while using this

tool.

3. Children and bystanders should

stay clear of the work area to

ensure safety

Electrical Safety

1. Use only the specified battery

charger for the battery.

2. Use only the designated battery

pack with this tool.

3. Do not modify the charger in any

way. Ensure the charger matches

the electrical outlet.

4. Avoid electrical shock. Do not

touch grounded metal conductors

while operating this tool.

5. Do not use this tool in wet

conditions. Store this tool in a dry

place.

6. Do not drop or in any way abuse

or disassemble the battery pack

or charger.

Personal Safety

1. Stay alert while using this tool to

prevent serious injury. Do not use

under the influence of drugs,

alcohol or medicine.

2. Do not wear loose hair or clothes

that can get caught in the tool

while operating.

3. To reduce the risk of injury, wear

non-conductive gloves and

non-skid safety-shoes. Always

wear protective eyewear.

4. Make sure the tool switch is OFF

or the tool locked before inserting

the battery pack.

5. After servicing the tool, remove

adjusting keys or wrenches from

any moving parts of the tool before

use.

6. Work safely. Maintain your

balance and do not reach while

operating the tool.

Model No.: 902-628

Input Voltage: 110V

Charging per battery: Approx.

40min <4.0Ah>

Product Description: 902-626

■ Specifications:

Height: 12.5 inches (H)

Weight: 6.2 lbs (including battery)

Drive unit: 18V DC Motor

Charger (GS/CE):

■ Accessories:

■Plastic carrying case

■ 18V Li-ion Battery, 110V

■ Cutting Capacity: (Max. Cable diameter)

■ 2 inches max diameter Copper and Aluminum Only

Battery Specifications Charger Specifications

Brand: BOSCH

Model No. 902-627

Type: lithium-ion (Li-ion)

Capacity: 4.0 Ah

Output Voltage: 18V

Input Frequency: 50-60 Hz

Input voltage:

120V Single Phase AC

Input frequency: 50-60Hz

Input current: 21.75 VA

Operating Instructions

1. Install the charged battery by sliding it into the base of the tool handle until it

clicks into place. The battery should be secured and unmoveable.

2. Take a look at the operation of tool switch system.

There are 3 settings: Move to left (Forward),

Center (Neutral), Move to right (Reverse).

When the tool is not in use or is idle,

it should rest in the central position. The

picture on the right shows the cutter Neutral

state.

For Safety Reasons, when the tool is sitting idly or once you are finished with it, put

the tool switch in the central position.

When the switch to the right, the blade goes backward.

When the switch to the left, the blade goes forward.

Guide Piece Replacement

1. Operate the cutter either forwards or backwards until the moving blade

disengages from the pinion gear and can be pulled free.

2. Remove the battery from the cutter.

3. Use a M2.5-sized Allen wrench to loosen and remove the screw which

secures the gear guide to the moving blade. Install the replacement guide

and tighten the screw. Repeat to replace the second gear guide.

4. Reinstall the battery pack. Feed the the moving blade into the gear

mechanism. Test the new blade movement. If necessary, repeat the

procedure from Step 1.

Battery Charging

1. After removing the battery from the power tool, insert it into the battery

charger. The red indicator will light up and indicate the battery is charging.

2. The green light comes on after approx. 30 mins when the battery is fully

charged.

3. Remove the battery from the charger and install into the handle of the power

tool sliding it into the base of the tool handle until it clicks into place. The

battery should be secured and unmoveable.

4. The charger will not operate effectively if overheated. Allow 10 minutes to

cool down between charges if charging consecutive batteries.

ATTENTION

DO NOT dispose of this battery in a fire or

otherwise abuse the battery.

DO NOT short circuit battery output terminals

DO NOT disassemble or modify the battery. This

may lead to short circuiting the battery cells

causing personal injury or damage to the

battery.

Keep your fingers away from edge of the moving

blade when feeding it into the gear mechanism.

The switch may have moved from the NEUTRAL

position.

Blade Replacement

1. Operate the cutter forwards or backwards until the moving blade disengages

from the pinion gear and can be pulled free.

2. Remove the battery from the cutter.

3. Secure the lock nut with a wrench and loosen the shoulder screw with a flat

screwdriver. Remove the moveable blade from the tool and collect the two

curved washers.

4. Use a M2.5-sized Allen wrench to loosen and remove the two screws which

secures each of the orange gear guides to the moveable blade. Install the

gear guides on the new blade. Screw them into place firmly, with the

lock-washer between the screw head and the gear guide.

5. Install the new moving blade and assemble the shoulder screw. Position the

two curved washers between the shoulder screw head and moving blade.

Hold the lock nut with the wrench and tighten the shoulder screw.

6. Reinstall the battery pack. Feed the the moving blade into the gear

mechanism. Test the new blade movement. If necessary, repeat the

procedure from Step 1.

Maintenance

■After use, look for burrs or dents in the blade. If burrs exist they can be

removed with a flat grinding stone. Clean, sharp blades will provide better

and safer performance and put less strain on the tool.

■The plastic housing can be kept clean with a soft soap cloth. Use a

lubricant to clean the blades if necessary.

■Keep the handle dry and free of grease at all times.

■Do NOT let the tool drop to the ground or into the carrying case to avaoid

damage to internal parts ot to the plastic housing.

■Store in a cool, dry area. Do NOT keep this product in places with high

temperatures, high humidity, or direct sunlight.

■Inform authorized distributors in case of any abnormalities or malfunctions

of the product.

■DO NOT DISASSEMBLE OR ATTEMPT TO REPAIR THIS TOOL.

Disassembly of this tool beyond changing the moving blade and gear

guides will void the warranty.

ATTENTION

DO NOT CUT THROUGH STEEL OR ANY

CONDUCTORS THAT CONTAIN STEEL.

Troubleshooting

■ The Cable cannot be cut:

A. Tool Blades are worn or damaged. The blades must be replaced. Tools with

worn or damaged blades might cause property damage or even personal

injuries.

B. Applied cable is over-specification. Please check the specification. The

circuit breaker will need to be reset.

C. The blade might be deformed by uneven distribution after cutting an

off-center cable.

■Charging Lamp does not light up:

A. Dust, etc. has entered the battery cartridge. Clean the battery to remove any

obstructions.

B. Battery cartridge is overheating. Allow the cartridge to cool before

conditioning.

■Even fully charged, the cutting capacity is reduced:

A. Life of the battery has expired. Replace the battery cartridge with a new

cartridge.

B. Deterioration of the blade. Replace the blade with a new blade.

■Tool does not operate:

A. Battery cartridge is not charged. Charge the battery cartridge.

B. The battery contacts are dirty. Clear the battery contacts of dirt or debris.

C. The circuit breaker has been actuated. Push the reset pin to reset the circuit

breaker back to its original position.

D. The OFF lock is not fully depressed. Make sure it is fully depressed and

reset the circuit breaker if necessary.

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