Ecoair D60 Bedienungsanleitung
C.P.N. : 89290720 GB
DATE : AUGUST 2000
D60 D75
D100 D102
OPERATION AND MAINTENANCE MANUAL
1090200D102 SERIAL No: –>>
1085120D100 SERIAL No: –>>
1080110D75 SERIAL No: –>>
1075080D60 SERIAL No: –>>
This manual contains
important safety information
and must be made available to
personnel who operate and
maintain this machine.
Manual Closed Out
Machine no longer in production
Machine models represented in this manual may be used in various locations worldwide. Machines sold and
shipped into European common market countries requires that the machine display the EC Mark and conform
to various directives. In such cases, the design specification of this machine has been certified as complying
with EC directives. Any modification to any part is absolutely prohibited and would result in the CE certification
and marking being rendered invalid. A declaration of that conformity follows:
EC DECLARATION OF CONFORMITY WITH EC DIRECTIVES
98/37/EC, 93/68/EEC, 89/336/EEC
WE,
ECOAIR
GEWERBEALLE 17
D–45478 MÜLHEIM
DEUTSCHLAND
DECLARE THAT, UNDER OUR SOLE RESPONSIBILITY FOR MANUFACTURE AND SUPPLY,
THE PRODUCT(S)
D60 D75 D100 D102
TO WHICH THIS DECLARATION RELATES, IS (ARE) IN CONFORMITY WITH THE PROVISIONS
OF THE ABOVE DIRECTIVES USING THE FOLLOWING PRINCIPAL STANDARDS.
EN29001, EN292, EN60204–1, EN1012, EN50081, EN50082
ISSUED AT MÜLHEIM ON 01/01/2001 BY G BAUER, GENERAL MANAGER
GEORG BAUER
CONTENTS & ABBREVIATIONS
1
D60 D75
D100 D102
CONTENTS
1 CONTENTS
2 FOREWORD
3 ISO SYMBOLS
8 SAFETY
10 GENERAL INFORMATION
25 INSTALLATION / HANDLING
28 OPERATING INSTRUCTIONS
37 MAINTENANCE
45 FAULT FINDING
47 OPTIONS
ABBREVIATIONS & SYMBOLS
#### Contact ECOAIR for serial number
–>#### Up to Serial No.
####–> From Serial No.
*Not illustrated
Option
NR Not required
AR As required
SM Sitemaster/Sitepack
HA High ambient machine
WC Watercooled machine
AC Aircooled machine
ERS Energy recovery system
T.E.F.C. Totally enclosed fan cooled motor (IP54)
O.D.P. Open drip proof (motor)
DGermany
DK Denmark
ESpain
FFrance
GB Great Britain
IItaly
NNorway
NL Netherlands
PPortugal
SSweden
SF Finland
FOREWORD 2
D60 D75
D100 D102
The contents of this manual are considered to be proprietary and
confidentialto ECOAIR and should not be reproduced without the prior
writtenpermission of ECOAIR.
Nothing contained in this document is intended to extend any
promise,warranty or representation, expressed or implied, regarding
the ECOAIR products described herein. Any such warranties or other
termsand conditions of sale of products shall be in accordance with the
standard terms and conditions of sale for such products, which are
availableupon request.
This manual contains instructions and technical data to cover all
routineoperation and scheduled maintenance tasks by operation and
maintenance staff. Major overhauls are outside the scope of this
manual and should be referred to an authorised ECOAIR service
department.
The design specification of this machine has been certified as
complying with E.C. directives. Any modification to any part is
absolutely prohibited and would result in the CE certification and
markingbeing rendered invalid.
All components, accessories, pipes and connectors added to the
compressedair system should be:
. of good quality, procured from a reputable manufacturer and,
wherever possible, be of a type approved by ECOAIR.
. clearly rated for a pressure at least equal to the machine maximum
allowableworking pressure.
. compatible with the compressor lubricant/coolant.
. accompaniedwith instructions for safe installation, operation and
maintenance.
Details of approved equipment are available from ECOAIR Service
departments.
The use of repair parts other than those included within the ECOAIR
approved parts list may create hazardous conditions over which
ECOAIR has no control. Therefore ECOAIR cannot be held
responsible for equipment in which non–approved repair parts are
installed.
ECOAIR reserves the right to make changes and improvements to
products without notice and without incurring any obligation to make
such changes or add such improvements to products sold previously.
The intended uses of this machine are outlined below and examples
of unapproved usage are also given, however ECOAIR cannot
anticipateevery application or work situation that may arise.
IF IN DOUBT CONSULT SUPERVISION.
This machine has been designed and supplied for use only in the
followingspecified conditions and applications:
.Compression of normal ambient air containing no known or
detectableadditional gases, vapours. or particles
.Operationwithin the ambient temperature range specified in the
GENERAL INFORMATION
section of this manual.
The use of the machine in any of the situation types listed in
table 1:–
a) Is not approved by ECOAIR,
b) May impair the safety of users and other persons, and
c) May prejudice any claims made against ECOAIR.
TABLE 1
Use of the machine to produce compressed air for:
a) direct human consumption
b) indirect human consumption, without suitable filtration and purity
checks.
Use of the machine outside the ambient temperature range
specifiedin the
GENERAL INFORMATION SECTION
of this manual.
Use of the machine where there is any actual or foreseeable risk of
hazardouslevels of flammable gases or vapours.
Use of the machine fitted with
non ECOAIR approved components.
Use of the machine with safety or control components missing or
disabled.
The company accepts no responsibility for errors in translation of
this manual from the original English version.
COPYRIGHT 2000
INGERSOLL–RAND COMPANY
ISO SYMBOLS3
D60 D75
D100 D102
GRAPHIC FORM AND MEANING OF ISO SYMBOLS
Prohibition / Mandatory Information / Instructions Warning
WARNING: Electrical shock risk.WARNING – Pressurised vessel. WARNING – Hot surface.
WARNING – Pressure control. WARNING – Corrosion risk. WARNING – Air/gas flow or Air discharge.
X,XBAR
WARNING – Pressurised component or
system. WARNING – Hot and harmful exhaust gas. WARNING – Maintain correct tyre pressure.
(Refer to the GENERAL INFORMATION
section of this manual).
0C
WARNING – Flammable liquid.WARNING – Before connecting the tow bar
or commencing to tow consult the
operation and maintenance manual.
WARNING – For operating temperature
below 0C, consult the operation and
maintenance manual.
ISO SYMBOLS 4
D60 D75
D100 D102
WARNING – Do not undertake any
maintenance on this machine until the
electrical supply is disconnected and the air
pressure is totally relieved.
WARNING – Consult the operation and
maintenance manual before commencing
any maintenance.
Do not breathe the compressed air from this
machine.
Do not remove the Operating and Maintenance
manual and manual holder from this machine. Do not stack. Do not operate the machine without the guard
being fitted.
Do not stand on any service valve or other
parts of the pressure system. Do not operate with the doors or enclosure
open. Do not use fork lift truck from this side.
XX
km/h
Do not exceed the trailer speed limit. No naked lights. Do not open the service valve before the
airhose is attached.
Use fork lift truck from this side only. Emergency stop. Tie down point
ISO SYMBOLS5
D60 D75
D100 D102
Lifting point. On (power). Off (power).
a
Read the Operation and Maintenance manual
before operation or maintenance of this
machine is undertaken. When parking use prop stand, handrake and
wheel chocks. Contains asbestos.
SET SEQUENCER STATUS LOAD
SEQUENCER (AUTOMATIC CONTROL) COMPRESSOR OFF LOAD (UNLOADED)
RESET COMPRESSOR STATUS MODULATE
MALFUNCTION POWER SOILED FILTER
POWER INLET ELECTRIC MOTOR HOURS
ISO SYMBOLS 6
D60 D75
D100 D102
COOLANT SEPARATOR PRESSURE AIR DISCHARGE
PRESSURISED TANK ON / OFF CYCLE COOLANT FILTER
AIR FILTER ON / OFF PUSH BUTTON COOLANT PRESSURE
AIR PRESSURE STAR DELTA IEC 617–7 AUTOMATIC RESTART
HEAT EXCHANGER MAINTENANCE MAINTENANCE PROHIBITED
COOLANT DRAIN CONDENSATE DRAIN PRESSURE CONTROL
MANUAL (SELECT) TEMPERATURE HIGH TEMPERATURE
ISO SYMBOLS7
D60 D75
D100 D102
BELT TENSION FILTER MOTOR LUBRICATION
FRAGILE KEEP DRY THIS WAY UP
USE NO HOOKS NO SIDE CLAMPS ROTATION
POWER INLET (AC) WATER IN WATER OUT
Dieses Handbuch passt für folgende Modelle
3
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