ECR International 16 Series Leitfaden

USER'S

INFORMATION

MANUAL

WARNING: If the information in this manual is not

followed exactly, a re or explosion may result causing

property damage, personal injury or loss of life.

Do not store or use gasoline or other ammable

vapors and liquids in the vicinity of this or any

other appliance.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use

any phone in your building.

• Immediately call your gas supplier from a

neighbor's phone. Follow the gas supplier's

instructions.

• If you cannot reach your gas supplier, call the

re department.

Installation and service must be performed by a

qualied installer, service agency or the gas

supplier.

Do not use this boiler if any part has been under water. Immediately call a qualied service technician to

inspect the boiler and to replace any part of the control system and any gas control which has been under

water.

Should overheating occur or the gas supply fail to shut o, do not turn o or disconnect the electrical supply to

the pump. Instead, shut o the gas supply at a location external to the appliance.

Manufactured by:

ECR International Inc.

2201 Dwyer Avenue, Utica, NY 13501

Tel. 800 325 5479

www.ecrinternational.com

PN 240013741 REV. A [12/01/2022]

CAST IRON - GAS FIRED

RESIDENTIAL

STEAM BOILERS

Maintenance and Service must be completed by qualied

agency.

1- General

This boiler has few user serviceable parts. Maintenance

and Service must be completed by qualied agency.

Become familiar with symbols identifyingBecome familiar with symbols identifying

potential hazards.potential hazards.

NOTICE

Used to address practices not related to personal

injury.

CAUTION

Indicates a hazardous situation which, if not

avoided, could result in minor or moderate injury.

WARNING

Indicates a hazardous situation which, if not

avoided, could result in death or serious injury.

DANGER

Indicates a hazardous situation which, if not

avoided, WILL result in death or serious injury

This is the safety alert symbol. Symbol alerts you to This is the safety alert symbol. Symbol alerts you to

potential personal injury hazards. Obey all safety messages potential personal injury hazards. Obey all safety messages

following this symbol to avoid possible injury or death.following this symbol to avoid possible injury or death.

WARNING

Fire, explosion, asphyxiation and electrical shock

hazard. Improper maintenance and service could

result in death or serious injury. Read this manual

and understand all requirements, including use of

qualied agency where directed.

1- SAFETY INFORMATION

FOR YOUR SAFETY READ BEFORE OPERATING

Water

Temperature

Seng

1st Degree Burn

Exposure Time For

An Adult

2nd and 3rd Degree Burn

Exposure Time For An

Adult

120° F 1 minute 5 minutes

130° F 5 seconds 30 seconds

140° F 2 seconds 5 seconds

150° F 1 second 1.5 seconds

160° F Instantaneous 0.5 seconds

Note

Warning for Infants, Children, and Elderly:

Great care must be taken when exposing the

aforementioned groups to warm or hot water as they

can be badly burned in exposure times less than half of

the time for an adult.

Hot Water Can Scald!

Water heated to temperature for clothes

washing, dish washing and other sanitizing

needs can scald and cause permanent injury.

Children, elderly, and inrm or physically

handicapped persons are more likely to be

permanently injured by hot water. Never leave

them unattended in bathtub or shower. Never

allow small children to use a hot water tap or

draw their own bath.

If anyone using hot water in the building ts the

above description, or if state laws or local codes

require certain water temperatures at hot water

taps, you must take special precautions:

• Use lowest possible temperature setting.

• Install some type of tempering device, such

as an automatic mixing valve, at hot water

tap or water heater. Automatic mixing valve

must be selected and installed according

to manufacturer's recommendations and

instructions.

• Water passing out of drain valves may be

extremely hot. To avoid injury:

• Make sure all connections are tight.

• Direct water ow away from any person.

DANGER

KEEP THIS MANUAL NEAR BOILER

RETAIN FOR FUTURE REFERENCE

PN 240013741 REV. A [12/01/2022]

WARNING

Fire, explosion, and asphyxiation hazard. Before

lighting verify boiler contains water visible in gauge

glass. Failure to follow these instructions could result

in death or serious injury.

1- SAFETY INFORMATION

WARNING

Combustion chamber insulation in this product

contains ceramic ber material. Ceramic bers

can be converted to cristobalite in very high

temperature applications. The International Agency

for Research on Cancer (IARC) has concluded,

Crystalline silica inhaled in the form of quartz

or cristobalite from occupational sources is

carcinogenic to humans (Group1). Avoid breathing

dust and contact with skin and eyes. Use NIOSH

certied dust respirator (N95). This type of

respirator is based on the OSHA requirements

for cristobalite at the time this document was

written. Other types of respirators may be needed

depending on the job site conditions. Current

NIOSH recommendations can be found on the

NIOSH website https://www.cdc.gov/niosh/topics/

silica/. NIOSH approved respirators, manufacturers,

and phone numbers are also listed on this website.

Wear long-sleeved, loose tting clothing, gloves,

and eye protection. Apply enough water to the

combustion chamber lining to prevent dust. Wash

potentially contaminated clothes separately from

other clothing. Rinse clothes washer thoroughly.

NIOSH stated First Aid. Eye: Irrigate immediately.

Breathing: Fresh air.

WARNING

This prod

uct contains Fibrous glass. Fibrous

glass is a synthetic ber made from tiny particles

of glass. Fibrous glass has been classied as a

possible human carcinogen. When disturbed as a

result of servicing or repair, brous glass becomes

airborne and, if inhaled, may be hazardous to

your health. It can harm the eyes, skin, and the

lungs. Airborne bers from these materials have

been listed by the State of California as a possible

cause of cancer through inhalation. Adhere

to the following precautions and procedures.

Avoid breathing dust and contact with skin and

eyes. Use NIOSH certied dust respirator (e.g.,

N95). Other types of respirators may be needed

depending on the job site conditions. Current NIOSH

recommendations can be found on the NIOSH

website https://www.cdc.gov/niosh/. Approved

respirators, manufacturers, and phone numbers

are also listed on this website. Wear appropriate

personal protective clothing to prevent skin contact,

as well as gloves and eye protection. Wash skin

daily at end of each work shift, and prior to eating,

drinking, smoking, etc. Workers whose clothing

may have been contaminated should change into

uncontaminated clothing before leaving the work

premises. Wash potentially contaminated clothes

separately from other clothing. Rinse clothes washer

thoroughly. Follow all Local, State and Federal

guidelines for disposal.

NIOSH stated First Aid. Eye: Irrigate immediately.

Breathing: Fresh air.

WARNING

Fire, Explosion, Asphyxiation, Electrical shock

hazard! Flooding will result in damages such as

electrical problems, corrosion, inoperative parts,

mold and other unforeseen issues which can

occur over time. Any equipment determined by

a professional as damaged by a ood, dened

as excess of water or other liquid, shall be

replaced. Failure to follow these directions will

result in a Hazardous Situation.

CAUTION

Laceration, burn hazard. Metal edges and parts

may have sharp edges and/or may be hot. Use

appropriate personal protection equipment to

include safety glasses and gloves when installing

or servicing this boiler. Failure to follow these

instructions could result in minor or moderate injury.

PN 240013741 REV. A [12/01/2022]

What To Do Should Overheating Occur

Do not turn o or disconnect electrical supply to pumps.

Shut o gas supply at location external to appliance.

What To Do If Boiler Or Any Part Has Been Under

Water

Do not use boiler if any part has been under water. Imme-

diately call a qualied service technician to inspect boiler

and to replace any part of control system and any gas con-

trol which has been under water.

3. This product burns gas to produce heat. The

appliance must be properly installed, operated, and

maintained to avoid exposure to appreciable levels

of carbon monoxide and the installer is required to

conrm that at least one carbon monoxide alarm

is installed in the living space before the appliance

is put into operation. It is important for the carbon

monoxide alarms to be installed, maintained,

and replaced following the alarm manufacturer's

instructions and applicable local codes.

1- SAFETY INFORMATION

CAUTION

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use

any phone in your building.

• Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s

instructions.

• If you cannot reach your gas supplier, call the re

department.

WARNING

If you do not follow these instructions

exactly, a re or explosion may result

causing property damage, personal injury

or loss of life.

• This appliance is equipped with an ignition device

which automatically lights burner. Do NOT try to

light this burner by hand.

• Before operating smell all around appliance area

for gas. Be sure to smell next to oor because

some gas is heavier than air and will settle to the

oor.

• Use only your hand to turn the gas shuto valve.

Never use tools. If valve will not turn by hand, do

not try to repair it, call a qualied service techni-

cian. Force or attempted repair may result in re

or explosion.

• Do not use this appliance if any part has been

under water. Immediately call a qualied service

technician to inspect appliance and to replace any

part of control system and any gas control which

has been under water.

• Do not operate boiler if hot water boiler and sys-

tem are not full of water to minimum pressure of

12 psi. Verify system is vented of air.

PN 240013741 REV. A [12/01/2022]

LIGHTING INSTRUCTIONS

Figure 1- 1 - Gas Valve

2.1 Operating Instructions

Stop! Read Safety information above.

• Set thermostat to lowest setting.

• Turn "OFF" all electrical power to appliance.

• This appliance is equipped with an ignition device which

automatically lights the burner. Do not try to light

burner by hand!

• Lift and remove front door.

• Turn gas control knob clockwise to closed

position. See Figure 2-1

• Wait 5 minutes for any gas to clear. Smell for gas,

including near oor. If you smell gas, STOP! Follow

instructions on this page: “What To Do If You Smell

Gas.” If you do not smell gas, go to next step.

• Turn gas control knob counter clockwise to

open position.

• Turn "ON" electrical power to appliance.

• Set thermostat to desired setting.

• If the appliance will not operate, follow instructions TO

TURN OFF GAS TO APPLIANCE and call your service

technician or gas supplier.

2.2 To Turn O Gas To Appliance

• Set thermostat to lowest setting.

• Turn "OFF" all electric power to appliance if service is

to be performed.

• Remove access panel(s).

• Turn gas shuto control knob clockwise to

closed position.

• Replace access panel(s).

Gas Control Knob

(Shown in closed

position)

PN 240013741 REV. A [12/01/2022]

WARNING

Burn and scald hazard. Discharge of water, vapor

and steam may scald. Water and steam are under

pressure, open all valves slowly. Failure to follow

these instructions could result in death or serious

injury.

3 - GENERAL INSTRUCTIONS

3.1 Safety Features

• In event the ow of combustion products through boiler

venting system becomes blocked, the blocked vent

safety switch will shut main burner gas o. See Figure

2. If this condition occurs, do not attempt to place

boiler in operation. Contact a qualied service

agency.

• If boiler ue-ways become blocked, ame rollout safety

switch will shut main burner gas o. See Figure 2. If

this condition occurs, do not attempt to place the

boiler in operation. Contact a qualied service

agency.

3.2 Continuous

• Keep boiler area free from combustible materials,

gasoline and other ammable vapors and liquids.

• Keep combustion air and vent terminations (outside

building) free from trash, vegetation and other items

capable of blocking ow.

• Insure water is present in the sight glass at all times.

The water level may rise and fall as the boiler cycles on

and o, this is normal. However, water must always

be visible in the sight glass (See gures 2 and 3).

WARNING

Burn and scald hazard. Verify Safety Relief Valve

discharge piping run to safe discharge location

before conducting maintenance procedure. Contact

qualied agency to correct improper piping.

3.6 Check According to Manufacturer’s

Instructions

Safety Relief Valve - Refer to manufacturer’s instructions.

3.7 End of Heating Season, if boiler is not used

for domestic hot water

• Follow instructions to TURN OFF GAS TO APPLIANCE.

See section 2.2.

• Contact qualied agency to drain heating system (if

system does not use antifreeze) if heating system is

exposed to freezing temperatures while out of service.

WARNING

Fire and Asphyxiation hazard. Do not attempt to

place boiler in operation if safety switches shut the

main burner gas o. Contact a qualied service

agency. Failure to follow these instructions could

result in death or serious injury.

!3.3 Beginning of Each Heating Season

• Contact qualied service agency to perform maintenance

and cleaning per Installation, Operation and

Maintenance manual.

• Inspection will include examining all ue product

carrying areas, vent system, burner and pilot ames.

• Will also include lling boiler with water if drained as

part of End of Heating Season procedure.

3.4 Weekly Maintenance

• Boilers are equipped with safety valve (steam).

Refer to manufacture's instructions for operation and

maintenance.

• If valve leaks steam when boiler is operating at normal

pressure it must be replaced. Contact qualied service

agent to replace or repair.

3.5 Monthly

• Inspect combustion air, vent piping for deterioration,

leaks or sagging. Contact qualied agency, as neces-

sary.

• Inspect system piping for leaks. Contact qualied

agency, as necessary.

• Check air vent(s) for leakage.

• Follow OPERATING INSTRUCTIONS to return to normal

operation.

NOTICE

Boilers installed in residences commonly have an

automatic, not manual, low water cuto (unless

required by codes). Conrm with the installer the

type of low water cuto your boiler is equipped

with.

PN 240013741 REV. A [12/01/2022]

WARNING

Burn and scald hazard. Discharge of water, vapor

and steam may scald. Failure to follow these

instructions could result in death or serious injury.

GENERAL INSTRUCTIONS

Figure 3 - Steam Boiler – Optimum Water Level With Boiler OFF and COLD

Figure 2 - Boiler Flue Gas Passageways

Burner

Door

Sight

Glass

Safety

Relief

Valve

(Rollout switch

inside burner

door)

Blocked Vent

Safety Switch

(Inside upper

panel)

Sight Glass

Pressure Limit Control

Water Level

PN 240013741 REV. A [12/01/2022]

Name:

Address:

Phone: Email:

Installer Information

All specications subject to change without notice.

2201 Dwyer Avenue, Utica, NY 13501

Tel. 800 325 5479

www.ecrinternational.com

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