ECR International CCB-150 Gebrauchsanweisung

COMBI

WALL MOUNTED

GAS BOILER

INSTALLATION, OPERATION &

MAINTENANCE MANUAL

P/N# 240010632, Rev. B [07/17/2014]

Model

CCB-150

Manufacturedfor:

ECRInternational,Inc.

2201 Dwyer Avenue, Utica NY 13501

web site: www.ecrinternational.com

cod. 3541F060

Figure 1 - Overall Dimensions

Rear View

Bottom View

1 = 1“ MPT Supply Water to Heating

System (Out)

2 = 3/4” MPT Tap Water Outlet

3 = 3/4” FPT Gas Inlet

4 = 3/4” MPT Tap Water Inlet

5 = 1” MPT Return Water From

Heating System (IN)

DIMENSIONS

Top View

Side View Front View

TABLE OF CONTENTS

1 - Introduction................................................................................................................... 4

2 - Important Safety Information........................................................................................... 5

3 - General view and main components .................................................................................. 6

4 - Locating Boiler ............................................................................................................... 9

5 - Hydronic Piping ............................................................................................................11

6 - Combustion Air And Vent Piping - Category I (Chimney Vent) ............................................ 15

6 - Combustion Air And Vent Piping of direct vent and Category III .......................................... 17

6 - Combustion Air And Ventilation....................................................................................... 19

7 - Gas Supply Piping......................................................................................................... 22

8 - Electrical Connections ................................................................................................... 23

9 - Start Up Procedure ....................................................................................................... 24

10 - Operating Instructions................................................................................................. 26

11 - General Maintenance And Cleaning................................................................................ 33

12 - Ratings And Capacities ................................................................................................ 34

13 - Trouble Shooting......................................................................................................... 37

Wiring diagram ............................................................................................................... 38

Repair Parts List.............................................................................................................. 40

1 - INTRODUCTION

1.1 Designated Use

• Hot water heating boiler.

• Indoor installation.

• Closet or alcove installation.

• Catagory I or III Venting.

• Direct vent boiler.

• For use with natural gas or liqueﬁed petroleum gases

(LP/propane).

• Directly heat potable water. Indirect heating is

acceptable.

1.2 The unit MUST NOT:

• Heat water with non-hydronic heating system chemicals

present (example, swimming pool water).

• Exceed 185°F (85°C) system design temperature.

• Exceed MWAP 43.5 PSIG

1.3 Operational Features

• Modulating: 3-1 turn down.

• Integral Dual Limit.

Information and speciﬁcations outlined in this manual in effect at the

time of printing of this manual. ECR International, Inc. reserves the right to

discontinue, change speciﬁcations or system design at any time without

notice and without incurring any obligation, whatsoever.

2 - IMPORTANT SAFETY INFORMATION

NOTICE

Used to address practices not related to

personal injury.

CAUTION

Indicates a hazardous situation which, if not

avoided, could result in minor or moderate

injury.

WARNING

Indicates a hazardous situation which, if not

avoided, could result in death or serious injury.

DANGER

Indicates a hazardous situation which, if not

avoided, WILL result in death or serious injury.

This is the safety alert symbol. Symbol alerts you to

potential personal injury hazards. Obey all safety messages

following this symbol to avoid possible injury or death.

2.2 Become familiar with symbols identifying

potential hazards.

WARNING

Fire, explosion, asphyxiation and electrical

shock hazard. Improper installation could

result in death or serious injury. Read this

manual and understand all requirements

before beginning installation.

2.3 Installation shall conform to requirements of

authority having jurisdiction or in absence of such

requirements:

•

United States

• National Fuel Gas Code, ANSI Z223.1/NFPA 54

• National Electrical Code, NFPA 70.

• Canada

• Natural Gas and Propane Installation Code,

CAN/CSA B149.1.

• Canadian Electrical Code, Part I, Safety Standard

for Electrical Installations, CSA C22.1

2.4 Requirements for Commonwealth of

Massachusetts:

Boiler installation must conform to Commonwealth of

Massachusetts code 248 CMR which includes but is not

limited to:

• Installation by licensed plumber or gas ﬁtter.

2.5

Where required by the authority having jurisdiction, the

installation must conform to the

Standard for Controls and Safety Devices for Automatically

Fired Boilers, ANSI/ASME CSD1.

2.1 General

Boiler installation shall be completed by qualiﬁed agency.

See glossary for additional information.

Figure 2 Component Listing

3 - GENERAL VIEW AND MAIN COMPONENTS

Item

Number

Description

5Sealed Chamber

7Gas Inlet

8Domestic Hot Water (DHW) Outlet

9Domestic Cold Water (DHW) Inlet

10 Supply System

11 System Return

16 Modulating Fan

19 Combustion Chamber

20 Burner Assembly

22 Burner

26 Combustion Chamber Insulation

27 Copper Heat Exchanger

28 Exhaust Manifold

29 Exhaust Outlet Manifold

32 Heating circulating pump

36 Automatic Air Vent

39 DHW Flow Regulator

42 DHW Temperature Sensor

44 Gas Valve

81 Ignition and Detection Electrode

95 3 Way Diverter Valve

114 Water Pressure Switch

136 Flow Meter

194 DHW Flate Plate Heat Exchanger

278 Double Sensor - High Limit NTC

297 Air Pressure Switch

364 Condensate Union

Unit Weight - 74 LBS (33.5 kg)

Shipping Weight - ~ 78 LBS (35.5 kg)

3 - GENERAL VIEW AND MAIN COMPONENTS

Remove Boiler Jacket

Unscrew screws (A).

Pivot jacket upwards. See ﬁgure 3.

Raise Jacket up and off boiler. See ﬁgure 4.

Figure 3 - Jacket Removal - Screw

Locations

Figure 4 - Pivot Jacket and Raise to Remove

WARNING

Fire, explosion, asphyxiation and electrical

shock hazard. Disconnect electrical power

supply and turn off gas at shutoff valve before

attemting to remove boiler jacket. Failure to

follow these instructions could result in death

or serious injury.

3 - GENERAL VIEW AND MAIN COMPONENTS

Figure 5 - Boiler Clearances

4 - LOCATING BOILER

4.1 Boiler Location Considerations

• Ambient room temperature always above 32°F (0°C) to

prevent freezing.

• Approved for installation in closets.

• Protect gas ignition system components from water

(dripping, spraying, rain, etc.) during operation and

service (circulator replacement, control replacement,

etc.).

• Wall mount only.

• Access to outdoors to meet minimum and maximum

pipe lengths for combustion air and vent piping. See

section 6.

• Drainage of water (or water - antifreeze solution) during

boiler service or from safety relief valve discharge. See

section 5.

• Access to system water piping, gas supply, and electrical

service. See sections 5, 7 and 8.

• Clearances to combustible materials and service

clearances. See Table 2 and ﬁgure 5.

• The boiler must not be installed on carpeting.

FLOOR

TABLE 1: BOILER CLEARANCES

Dimension Combustible

Materials (1) Service(1)(2)

Top (A)

16” (41cm) 16" (41cm)

Left Side (B

)

0" (0 cm) 1” (3 cm)

Right Side (C)

0" (0 cm) 1” (3 cm)

Front (D)

0" (0 cm) 1" 3 cm)

Back (E)

0" (0 cm) 0” (0 cm)

Bottom (F)

0" (0 cm) 12" (30 cm)

Combustion Air/piping

0" (0 cm) 3/8" (1 cm)

Vent piping

6" (15 cm) 6" (15 cm)

(1) Required distances measured from boiler jacket.

(2) Service, proper operation clearance recommendation.

Boiler

(Side View)

Boiler

(Front View)

Front

Figure 6 - Wall Mounting Bracket

4 - LOCATING BOILER

4.2 Pre-pipe supply and return water connections

with factory ﬁttings before wall mounting.

4.3 Wall Mounting

Mount boiler on wall using wall mounting bracket included

with unit.

• Structure must be capable of supporting boiler weight

plus 60 lbs (28 kg). See page 7.

• Wall mount bracket has 2 slots, spaced at

9¼”

(23.5cm) on center

• Attach wall mount bracket level on wall.

• Boiler must engage with wall mount bracket. See ﬁgure 6.

CAUTION

Boiler weight exceeds 75 pounds (34 kg). Do not

lift boiler onto wall without assistance.

NOTICE

Lift boiler using chassis. Using front jacket, vent

piping, water or gas ﬁttings to lift boiler may cause

damage to the boiler.

9¼” (23.5cm)

2⅜”

(2.4cm)

2⅜”

(2.4cm)

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