Eddyfi Technologies SPECTRUM 120 Bedienungsanleitung

Eddyfi Robotics Inc.

2569 Kenworth Road, Suite C

Nanaimo, BC, V9T 3M4

CANADA

+1.250.729.8080

info@eddyfitechnologies.com

www.eddyfitechnologies.com

SPECTRUM 120™

Spectrum 120™

Document: UMBM000112.docm

Revision: A14

Created by: PJ

Date: 08 Dec 2019

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User Manual

Table of Contents

About This Manual.........................................................................................................................................4

Description.....................................................................................................................................................4

Specifications ............................................................................................................................................5

Certification................................................................................................................................................6

Connector Pin-Out.....................................................................................................................................7

Laser Lines................................................................................................................................................8

Safety ........................................................................................................................................................9

System Setup ..............................................................................................................................................10

Unpacking Components..........................................................................................................................10

Mounting the Camera..............................................................................................................................11

Galvanic Corrosion Control.....................................................................................................................13

Connector Handling.................................................................................................................................14

SubConn Connector: Lubrication and Cleaning...................................................................................14

Drop Cone Assembly ..............................................................................................................................15

Flow Thru Cooling (Continuous Purge)...................................................................................................15

Schrader Valve........................................................................................................................................16

Nitrogen Purge and Pressurization .........................................................................................................16

Operation.....................................................................................................................................................18

Pre-Operations Check.............................................................................................................................18

Post-Operations Check ...........................................................................................................................18

ICON™ & ICON™ RPT...........................................................................................................................18

Troubleshooting...........................................................................................................................................19

Camera Control Problems.......................................................................................................................19

Video Problems.......................................................................................................................................19

Maintenance ................................................................................................................................................20

Tether Re-termination .............................................................................................................................20

Rinsing and Cleaning..............................................................................................................................20

Inclinometer Calibration...........................................................................................................................20

Spectrum 120™

Document: UMBM000112.docm

Revision: A14

Created by: PJ

Date: 08 Dec 2019

IPN: 3041026-A14

Source Location: C:\ePDM\ISLEng\products\bm-spectrum120\manuals\UMBM000112.docm

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User Manual

Factory Maintenance...............................................................................................................................20

Parts and Repairs........................................................................................................................................21

Ordering Parts/Customer Service ...........................................................................................................21

Warranty Repairs ....................................................................................................................................21

Factory Returns to Canada.....................................................................................................................22

Product/System Drawing Package Availability........................................................................................22

Limited Warranty Policy...............................................................................................................................23

Spectrum 120™

Document: UMBM000112.docm

Revision: A14

Created by: PJ

Date: 08 Dec 2019

IPN: 3041026-A14

Source Location: C:\ePDM\ISLEng\products\bm-spectrum120\manuals\UMBM000112.docm

Page 4 of 23

User Manual

About This Manual

This manual has been prepared to assist you in the operation and maintenance of your Eddyfi

Technologies’Inuktun equipment. Correct and prudent operation rests with the operator who must

thoroughly understand the operation, maintenance, service and job requirements. The specifications and

information in this manual are current at the time of printing.

This product is continually being updated and improved. Therefore, this manual is meant to explain and

define the functionality of the product. Furthermore, schematics or pictorials and detailed functionality may

differ slightly from what is described in this manual.

Eddyfi Technologies reserves the right to change and/or amend these specifications at any time without

notice. Customers will be notified of any changes to their equipment.

Information in this manual does not necessarily replace specific regulations, codes, standards, or

requirements of others such as government regulations.

Description

The Inuktun Spectrum 120™ (SP120) is an industrial video camera system for use in pipe inspection

systems, harsh industrial environments and underwater. Standard features include 360 ° continuous pan,

280 ° tilt, zoom and a 60 m (200 ft) or 300 m (1,000 ft) depth rating. It is designed to fit into a 120 mm

(4.75 in) ID space and still be able to tilt and pan throughout its full range. The camera is made from either

anodized marine-grade aluminum or 316 stainless steel. Optional video formats are HD 1080p /1080i and

SD NTSC or PAL. Installation options include integration with a larger inspection system (such as the

Versatrax 150™ pipe inspection system) or independent use as a drop camera or static system. Typical

applications include:

•Toxic environment, confined space or underwater inspections

•Small diameter pipe inspection

•Dam and lock inspection

•Reactor vessel inspection

•Foreign object search and retrieval

•Robotics and remote tooling

•ROV integration

•Corrosion evaluation

•Remote and/or continuous monitoring

•Drop camera use.

Spectrum 120™

Document: UMBM000112.docm

Revision: A14

Created by: PJ

Date: 08 Dec 2019

IPN: 3041026-A14

Source Location: C:\ePDM\ISLEng\products\bm-spectrum120\manuals\UMBM000112.docm

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User Manual

Specifications

Operating Voltage

36 –70 VDC

Operating Power

75 W Peak

Operating Current

2.1 A Peak

Depth Rating

Standard

60 m (200 ft)

Deep Water

300 m (1,000 ft)

Speed

Pan

0 –26 °/s

Tilt

0 –9 °/s

Range

Pan

360 ° Continuous

Tilt

280 ° (+/- 140 °)

Dimensions

Standard

Ø121 x 333 mm (Ø4.75 x 13.1 in)

Deep Water

Ø121 x 356 mm (Ø4.75 x 14.0 in)

Weight

Standard

Aluminum

3.4 kg (7.5 lb)

Stainless Steel

9.0 kg (20 lb)

Deep Water

Aluminum

4.8 kg (10.5 lb)

Stainless Steel

12.7 kg (28 lb)

Imager

Sensor

1/2.8in Exmor R CMOS

Lens

Standard

f = 3.8 to 38 mm

120x Zoom (10x Optical, 12x Digital)

67 ° HFOV (air)

Option

f = 4.3 to 129 mm

360x Zoom (30x Optical, 12x Digital)

64 ° HFOV (air)

Focus

Manual or Auto

Resolution

1920 x 1080

Format

1080p (30 fps) / 1080i (60 fps)

Minimum Illumination

1.4 lux

Depth of Field

10 mm (0.4 in) to infinity

Lights

4 x High intensity LEDs

Spectrum 120™

Document: UMBM000112.docm

Revision: A14

Created by: PJ

Date: 08 Dec 2019

IPN: 3041026-A14

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User Manual

Lasers (optional)

2 x Laser Lines, 635 nm, 77 mm (3.03 in) Spacing

Controls

Pan, tilt, zoom, focus, lights, lasers, exposure

Maximum Tether Length

300 m (1,000 ft)

Operating Temperature

0 –50 ºC (32 –122 ºF)

Storage Temperature

-20° –60 ºC (-4 –140 ºF)

Certification

The Spectrum 120™ Camera system is built in accordance with the Machinery Directive 2006/42/EC and

Electromagnetic Compatibility Directive 2004/108/EC and Directive 2014/30/EU.

Spectrum 120™

Document: UMBM000112.docm

Revision: A14

Created by: PJ

Date: 08 Dec 2019

IPN: 3041026-A14

Source Location: C:\ePDM\ISLEng\products\bm-spectrum120\manuals\UMBM000112.docm

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User Manual

Connector Pin-Out

NTSC / PAL

The Spectrum 120™ Standard Definition (SD) camera connects to power and communications through a

Subconn MCBH8M connector.

Note: The pin-out is shown for the Bulkhead Connector on the camera.

Function

70 VDC GND (-)

70 VDC (+)

RS485 (+)

RS485 (-)

SpareA

SpareB

Video1 (+)

Video1 (-)

High-Definition (HD)

The Spectrum 120HD High Definition (HD) camera connects to power and communications through a

Subconn MCBH10M connector.

Note: The pin-out is shown for the Bulkhead Connector on the camera

Note: The HD Receiver PCB is tuned to specific length of tether. Do

not change length of tether. Contact factory for assistance.

Function

70 VDC GND (-)

70 VDC (+)

RS485A (+)

RS485B (-)

Pb Out (+)

Pb Out (–)

Y Out (+)

Y Out (–)

Pr Out (+)

Pr Out (–)

Spectrum 120™

Document: UMBM000112.docm

Revision: A14

Created by: PJ

Date: 08 Dec 2019

IPN: 3041026-A14

Source Location: C:\ePDM\ISLEng\products\bm-spectrum120\manuals\UMBM000112.docm

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User Manual

Laser Lines

The Spectrum 120™ camera may be optionally equipped with horizontal laser lines (red Class 2 lasers at

635 nm, 1.5 mW). Laser line separation is 77 mm (3.03 in).

•CAUTION: Class II Laser: Do not intentionally stare

into the beam. Typically, Class II relies on the blink

reflex to limit exposure to no more than ¼-second.

Intentionally staring into the beam can cause eye

injury.

Spectrum 120™

Document: UMBM000112.docm

Revision: A14

Created by: PJ

Date: 08 Dec 2019

IPN: 3041026-A14

Source Location: C:\ePDM\ISLEng\products\bm-spectrum120\manuals\UMBM000112.docm

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User Manual

Safety

In order to be able to use this product properly and safely, every user must first read these operating

instructions and observe the safety instructions contained therein. Take care of these operating

instructions and keep them in a place where they can be accessed by everyone.

CAUTION: Failure to follow these safety instructions may result in injury or

equipment damage.

WARNING: High Voltage 36-70 VDC. If the equipment is powered from a

source other than an Eddyfi Technologies provided controller, the power supplied

to the product must have reinforced isolation from the mains with no reference to

earth ground.

WARNING: Spark Hazard - Under no circumstances should this equipment be

used in a potentially explosive atmosphere.

WARNING: Intense Optical Radiation –The Spectrum 120™ camera lights are

extremely bright. Never look directly at the lights. Use a welding filter (shade #8

or higher) if inspecting the LEDs.

•CAUTION: Class II Laser: Do not intentionally stare into

the beam. Typically, Class II relies on the blink reflex to limit

exposure to no more than ¼-second. Intentionally staring

into the beam will cause eye injury.

•When performing maintenance or functional checks of the

lasers and camera lights, take precautions to protect nearby

personnel from unintended exposure which could be

temporarily blinding.

•The Spectrum 120™ is an industrial product. All personnel operating or maintaining this

equipment must be competently trained.

•There are no user serviceable parts inside. This product may be serviced only by qualified

technicians or trained personnel.

•Our equipment is used in many varied environments from hot/dry to confined spaces to deep

underwater. Such diverse environment risks must be addressed by the operators who are trained

to work in such surroundings. As such, the operator is responsible to determine safe site setup

and appropriate personal protective equipment (PPE) for operation and maintenance of the

equipment.

•Do not use the product or any component exposed to pressures higher than the rated working

pressure.

Spectrum 120™

Document: UMBM000112.docm

Revision: A14

Created by: PJ

Date: 08 Dec 2019

IPN: 3041026-A14

Source Location: C:\ePDM\ISLEng\products\bm-spectrum120\manuals\UMBM000112.docm

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User Manual

In addition, observe the following precautions when cleaning or servicing the Spectrum 120™ :

•Do not operate the camera with a damaged connector or cable. Inspect connectors and cables

regularly for damage.

•Call the Eddyfi Technologies Service department for assistance or service if needed.

CAUTION: Disconnecting the camera while the power is on can cause damage to

the camera. Disconnect the power source before servicing the product.

CAUTION: Do not over-pressure the camera through the Schrader valve.

Applying pressure beyond 15 psi through the Schrader valve may cause the

camera to burst resulting in injury and equipment damage. When re-purging, use

a regulated, gauged supply and apply no more than 10 psi pressure.

System Setup

Unpacking Components

The Spectrum 120™ camera is shipped in a rugged case or is installed on an integrated system.

Packaging is selected to protect the camera from damage during shipping or storage. Upon receiving

your system, check the case and contents for any damage that may have occurred during transport.

Should any of these components be missing or damaged, please notify your vendor. We suggest that

when the system is re-shipped or stored for any length of time, it should be re-packaged in its original

case or be put in a cardboard box encased in high-density foam. It is also strongly advised that the case

be placed in a cardboard box again for shipping purposes. This measure greatly reduces rough handling

and subsequent shipping damage.

CAUTION: The Schrader cap installed on your camera is a proprietary cap

rated to 300 m (1,000 ft) depth. Do not install any other Schrader cap. Doing

so may result in flooding and destruction of the camera or in personal injuries

from electrical shorts. Standard automotive style Schrader valve components

will be forced open below 40 m (130 ft) depth by the water pressure.

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