EDILGRAPPA 230DE T10 Betriebsanleitung

CONCRETE CRUSHER 230DE T10

USE AND MAINTENANCE

INSTRUCTIONS

MANUAL

HYDRAULIC TOOLS

ITEM

P/N

CONCRETE CRUSHER 230DE T10

1.50.2237

NOTE FOR THE USER:

THE USE OF THIS MACHINE IS ALLOWED PROVIDED IT IS CONNECTED TO A

HYDRAULIC POWER UNIT COMPLIANT WITH THE 2006/42/EC DIRECTIVE AND

WITH LEGISLATION IN FORCE AND IS SUITABLE FOR THE TECHNICAL FEATURES

OF THE MACHINE TO BE INSTALLED

INDEX

0 SAFETY AND DANGER STICKERS - CE PLATE.................................................................5

0.01 LIST OF ACCESSORIES SUPPLIED WITH THE TOOL................................6

1 TECHNICAL FEATURES.................................................................................................7

1.01DESCRIPTION ......................................................................................................7

1.02 TECHNICAL FEATURES....................................................................................7

2 DELIVERY AND HANDLING ..........................................................................................8

2.01 HANDLING, TRANSPORT AND LIFTING ........................................................9

3 COMMISSIONING .......................................................................................................9

3.01 PRELIMINARY CHECKS ....................................................................................9

3.02 HYDRAULIC CONNECTION............................................................................10

4 USE ...........................................................................................................................13

6.01 OPERATIVE DEMOLITION STAGE................................................................13

5 ROUTINE MAINTENANCE..........................................................................................15

5.01 CLEANING THE MACHINE ..............................................................................16

5.02 CHECKING THE SCREWS...............................................................................16

5.03 GREASING..........................................................................................................16

6 PROBLEMS AND REMEDIES........................................................................................17

7 STORAGE AND RE-COMMISSIONING .........................................................................18

7.01 STORAGE ...........................................................................................................18

7.02 RE-COMMISSIONING.......................................................................................18

8 MACHINE DISPOSAL ..................................................................................................18

9 SPARE PARTS AND ACCESSORIES CATALOGUE...........................................................19

9.01 ORDER INSTRUCTIONS..................................................................................19

0 SAFETY AND DANGER STICKERS - CE PLATE

CAUTION!! FIRST READ PART 1 OF THE MANUAL REGARDING THE GENERAL

AND SAFETY REGULATIONS!

Position of plate and safety and danger stickers on the machine:

0.01 LIST OF ACCESSORIES SUPPLIED WITH THE TOOL

Protective cover, if appropriate

Manual: Safety and use and maintenance instructions

Declaration of conformity

Warranty certificate

Simple repair keys, if appropriate

Observe the warnings on the plates and stickers. Failure to do so could lead

to injury or death. Make sure the plates and stickers are attached and

legible. If not, apply them or request the maker for replacements.

1 TECHNICAL FEATURES

1.01DESCRIPTION

The machine mainly consists of a stem actuator (piston) activated by pressurised oil

delivered by a hydraulic power unit. Figure 1 shows the main parts of the equipment, in

particular:

1. Cylinder;

2. Jaws;

3. Tips:

4. Handle;

5. Mechanically activated grip;

6. Twin hose with quick couplings;

7. Guard.

Fig. 1

1.02 TECHNICAL FEATURES

Maximum output force from rod [ t ]

21.8

Maximum force at the tip [ t ]

Maximum operating pressure [ bar ]

700

Maximum input flow rate [ l/min ]

Dimensions: Length X Width X Height [ mm ]

( with fully open jaws )

801 X 510 X 212

Maximum opening of the jaws [ mm ]

230

Mass [ kg ]

23.4

2 DELIVERY AND HANDLING

The crusher is usually shipped and delivered securely fixed onto a pallet, in a stable

position and appropriately wrapped in cellophane. The type of packaging can vary

according to the chosen means of transport and the destination. All the ordered

material is inspected before delivery to the customer.

CAUTION:

The packaging unloading must be performed with extreme care by means of a lifting

tool of appropriate capacity (e.g., forklift truck or other suitable means).

Then, the assembly must be positioned on a stable, horizontal surface.



Upon receipt, check the machine for any damage (breakages or major

denting) caused during transport. If so, it is necessary to immediately inform

the shipping company and to write on the Delivery note the “Accepted subject

to checking" clause.

In the event of damage, send a written complaint to the forwarder within 8

days of receipt.

Promptly inform Edilgrappa s.r.l. if major damage, caused during transport, is

found upon receipt, or if any parts are missing.

It is also necessary to check the delivered materials against the detailed

shipping list.

2.01 HANDLING, TRANSPORT AND LIFTING

The machine handling can be easily performed by gripping the machine itself by its

special grip and handle.

Handlingfor long distances:

Fix the crusher onto a pallet and handle it with the aid of a forklift truck or a pallet

truck in order to load it onto the means of transport (truck, train, etc...).

Loads must be moved in compliance with current occupational

safety regulations

After each use, place the machine on a stable surface checking that it has the

appropriate capacity.

3 COMMISSIONING

CAUTION:

The installer is responsible for checking that the appropriate technical features of

the hydraulic power unit are met, according to the model of crusher applied (see

Par. 1.02).

The crusher can only be installed on a hydraulic power unit compliant with Directive

2006/42/EC.

3.01 PRELIMINARY CHECKS

Before connecting the crusher, perform the following checks on the hydraulic power

unit:

A. check the correct operation of the safety devices;

B. check the condition of the quick couplings and the other coupling

components both on the crusher and the hydraulic power unit.

3.02 HYDRAULIC CONNECTION

To connect the crusher to the hydraulic power unit insert the quick coupling hoses (see

below) into the special attachments on the power unit.

After connecting the hoses, activate the crusher 5-6 times and check for any oil leaks.

CAUTION

Residual risk of burns: hydraulic oil, hoses and fittings can reach very high

temperatures with or without the cylinder applied. Use suitable personal protective

equipment.

CONNECTION:

For connecting quick couplings, proceed as follows (for references see fig. 2):

Never use damaged quick couplings.

Never connect a quick coupling to the hydraulic power unit if the

hydraulic circuit is pressurised.

Make sure there is no residual pressure in the hydraulic circuit; otherwise, discharge

the pressure according to the instructions of the power unit manufacturer contained in

the relevant Use and maintenance manual.

Remove the anti-dust plugs from the couplings. The anti-dust plug can be easily

removed (see ref. 2 in fig. 2 );

Check for dust and any damage on the quick couplings and clean them if necessary;

Push the quick couplings against each other (see ref. 3 in fig. 2). The external ring nut

of the female coupling will automatically move in the opposite direction to that shown by

the arrows on the ring nut itself and will be locked in the correct position.

Check that the quick couplings cannot be easily separated and check that the external

ring nut of the female coupling is in the correct position.

Thoroughly clean all the quick couplings both on the cylinder and the power

unit before connecting them.

If, for any reason, pressure remains in the power unit hoses it will not be

possible to insert the male quick coupling into the female quick coupling.

Follow the instructions of the power unit manufacturer to remove pressure

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