EFD 2000XL Bedienungsanleitung
STEADY
RUN
SETUP
CYCLE
STOP
Cell Select
Run
Setup Fast Slow
Time Set
Steady
Teach Pressure
Time
Fast Slow
Time Set
Pressure
Vacuum
Vacuum
Pressure
®
A NORDSON COMPANY
Operating Guide
2000XL Series Digital Dispensers
®
A NORDSON COMPANY
In the US: 800-556-3484 In the UK: 0800 585733 In Mexico: 001-800-556-3484
2000XL 2000XL-PR5-15 2000XL-CA
••
☎
The EFD Pledge
We pledge that you will be completely satisfied with our products.
We endeavor to ensure that every EFD product is produced to our
no-compromise quality standards.
If you feel that you are not receiving all the support you require, or if
youhaveanyquestionsorcomments,Iinviteyoutowriteorcallme
personally.
Our goal is to build not only the finest equipment and components,
but also to build long-term customer relationships founded on
superb quality, service, value and trust.
Introduction
The 2000XL Series dispensers provide years of trouble-free,
productiveservice. ThisOperatingGuidewillhelpyoumaximizethe
usefulness of your new dispenser.
Pleasespendafewminutestobecomefamiliarwiththecontrolsand
features of your new dispenser. Follow our recommended testing
procedures. Reviewthehelpfulinformationwehaveincludedbased
on over 30 years of industrial dispensing experience.
Most questions you will have are answered in this guide. However,
ifyouneedassistance,pleasedonothesitatetocontactEFDoryour
authorized EFD distributor.
In the US, call 800-556-3484.
In Mexico, call 001-800-556-3484.
In the UK, ring free 0800 585733.
Randall Richardson, President
Getting Started .............................................................................4
Specifications
First Steps ....................................................................................5
Unpacking the dispenser & Activating your Ten Year No-fault Warranty
Features and Controls.............................................................. 6-7
Indicator Lamps ....................... 7
Setup..................................................................................... 8-10
Setup procedures..................8-9
Diagram .................................10
Final checklist ........................ 10
Testing the 2000XL .............................................................. 11-12
Programming deposit size ..... 12
Operational Features .................................................................13
ULTRA Dispensing System.................................................. 14-15
How to Use the Vacuum Control.......................................... 16-17
Loading the Barrel Reservoirs.............................................. 18-19
Memory Function ................................................................. 20-21
Input and Output Connection Instructions................................. 22
Schematic and Replacement Parts List .....................................23
Troubleshooting .........................................................................24
Suggestions and Reminders ......................................................25
Reordering Components ............................................................26
Ten Year No-fault Warranty .......................................................27
Meets applicable CSA and CE requirements.
This manual is for the express and sole use of EFD
dispenser purchasers and users, and no portion of
this manual may be reproduced in any form.
EFD, ULTRA System, LV Barrier and SmoothFlow
are trademarks of EFD Inc. ©2002 EFD Inc.
Contents
STOP
Steady
Run
Setup Fast Slow
Time Set Pressure
Time
Time Set
Fast Slow
STEADYSTEADY
RUN
SETUP
CYCLE
7.470"
19.0 cm
5.570"
14.1 cm
2.700"
6.9 cm
3.380"
8.6 cm
Pressure
Vacuum
Cell Select
Vacuum
Pressure
Teach
A NORDSON COMPANY 2000XL
The 2000XL Series automatic fluid dispensers are designed to
provide complete process control using advanced microprocessor
circuitry. Allmicroprocessorfunctionsareaccessedbypushbutton.
Microprocessor features include:
• Push-button time setting input or one-touch time programming.
• Floatingdecimal,providingdispensetimerangesof0.001to9.999
and 00.01 to 99.99 seconds.
• Backlit LCD displays time settings, dispensing pressure and
vacuum pressure.
• Dispensingpressure display is programmable for either psi or bar
scale.
• Memory with storage for up to eight separate time settings.
Intelligent technology makes the 2000XL Series easy to set up and
use. With one-touch setup, just press the pedal to determine the
proper amount. The microprocessor remembers the time and
repeatsthis amount with eachcycleuntil you are readytochange it.
From microdeposits to volumetric filling, the 2000XL provides the
ultimate in control and versatility for time/pressure-based fluid
dispensing.
Note: Specifications and technical
details are subject to engineering
changes without prior notification.
Specifications
Cabinet size: Weight
7.470 x 5.570 x 2.700" 3 lb 3 oz
(19.0 x 14.1 x 6.9 cm) 1.44 kg
Input voltage:
Selectable 100/120/220 VAC
50/60 Hz 10/9 VA
End-of-cycle feedback circuits:
5 to 24 VDC N.C. solid-state switch
250mA maximum (details page 23)
Initiate circuit: Foot pedal or
5 to 24 VDC signal
Air consumption: Approximately 1.5
SCFM at 400 cycles per minute
Cycle rate: Exceeds 600 per minute
Timerange: Programmable 0.001to
9.999, or 00.01 to 99.99 seconds
2000XL
air input:
80 to 100 psi (5.5 bar to 6.9 bar)
air output:
0 to 100 psi (0 to 6.9 bar)
2000XL-PR5
air input:
10 to 50 psi (0.7 bar to 3.4 bar)
air output:
0 to 5 psi (0 to .34 bar)
2000XL-CA
air input:
80 to 100 psi (5.5 bar to 6.9 bar)
air output:
0 to 15 psi (0 to 1.0 bar)
Getting Started
First: Unpackandusethechecklist enclosedwith theDispenser Kit
to identify all items. If there is any discrepancy, please call us
immediately.
Second: Powerandcompressedplantairshouldbeavailablewhere
thedispenseristobesetup. Inputairshouldbesetbetween80and
100 psi (5.5 and 6.9 bar). For model 2000XL-PR5, input air should
be set between 10 and 50 psi (0.7 and 3.4 bar). If you are not using
an EFD five-micron filter regulator #2000F755, be certain your
plant air is properly filtered and dry and a regulated, constant
air pressure is supplied to the dispenser.
Note: Model 2000XL-CA is supplied with an EFD five-micron filter
regulator with coalescing filter (#2000F756).
Bottled nitrogen can be used.
Warning: If high pressure bottled air or nitrogen is used, a high
pressure regulator must be installed on the bottle and set at 100 psi
maximum. The 2000F755 filter regulator is not required.
Check the voltage label to be certain it is set to the available power.
Third: Now is a good time to ACTIVATE your extended Ten Year
No-fault Warranty. Please fill in and return the postage paid
Warrantycard. Orifyouprefer,calltheappropriatetoll-freenumber
listed below, provide the serial number of your dispenser and
respond to a few short questions.
In the US, call 800-556-3484.
In Mexico, call 001-800-556-3484.
In the UK, ring free 0800 585733.
First Steps
☎
Digital Time, Air Pressure and
Vacuum Pressure LCD Display
•Programmablefloatingdecimalprovidestimerange
readout from 0.001 to 99.99 seconds.
•Air pressure readout can be programmed in either
psi or bar.
•Vacuum pressure readout is displayed by holding
the vacuum toggle switch in the "up" position.
Memory
Can store up to eight Time settings. (See page 20.)
Run/Setup
1. The RUN mode allows access to all eight cells. Cell
numbers are displayed as CEL1, CEL2....CEL8. Chang-
ing the cell number will change the time setting corre-
sponding to that cell.
The SETUP mode provides access to selected cell
TEACH andTIME SET functions. Only in the SETUP mode
can cell time values be viewed, cleared, or changed.
2. In the RUN mode, the functions are inoperative.
Steady/Teach
In SETUP mode, pressing STEADY/TEACH will clear
the currently displayed cell setting, reset the cell
display to blinking "0000", and place the dispenser
in a TEACH mode (refer to page 12 for TEACH
procedures).
In RUN mode, pressing STEADY/TEACH will override the
timer and dispense for as long as the foot pedal is
pressed. The dispenser display will read "----" in the
STEADY mode.
Time Set ▼ (down) ▲(up)
In SETUP mode, use the TIME SET buttons to change
time settings. Left buttons scroll digits quickly; right
buttons scroll digits slowly.
Pressure/Time
PresstochangedisplayvaluesfromTIMEtoPRESSURE
or PRESSURE back to TIME.
In SETUP mode, pressure readings may be changed
from PSI to BAR and BAR to PSI by pressing and
holding the PRESSURE/TIME button for four seconds.
STOP
This button stops the dispenser immediately.
Barrel Vacuum Control
Refer to page 16 for operation.
Air Pressure Regulator
Refer to page 11 for operating instructions.
STEADY
RUN
SETUP
CYCLE
STOP
Run
Setup Fast Slow
Time Set Pressure
Time
Fast Slow
Time Set
Pressure
Vacuum
Steady
Teach
Cell Select
EL1C
V
acuum
Pressure
®
A NORDSON COMPANY
2000XL
Function
Indicator
Lamps
Air pressure
regulator
Barrel vacuum
control
Vacuum
toggle switch
Features and Controls
STEADY
RUN
SETUP
CYCLE
STOP
Slow
tPressure
Time
Slow
t
®
A NORDSON COMPANY
2000XL
Power Input Receptacle with Voltage Selector and Fuse Cartridge
Threeinputvoltagescan be used: 100 VAC, 120 VAC and 220 VAC. To
change input voltage, remove fuse cartridge and position the selected
voltage marked on the cartridge so that it shows through the window.
(Details on page 8.)
Input/Output 9 Pin Interface Connector
Theinput/outputfeaturesareusedwhenthedispenser isinterfaced with
external control circuits.
•AnEnd-of-Cyclesignal,intheformofasolid-stateswitch,closesupon
completion of the dispense cycle. Maximum load is 250mA from 5 to
24 VDC.
•The 2000XL can be initiated using a 5 to 24 VDC signal.
•Contact Closure.
(For more details, refer to page 22.)
In the upper right corner of the
front panel are four indicator
lamps. These lamps indicate
the mode of operation.
STEADY - Indicates that the
timing feature has been
overridden and that the output
is controlled by the length of
time the foot pedal is pressed.
RUN -Indicates that the
dispenser is in the RUN mode
ready to be initiated through a
dispense cycle. In this mode,
time settings cannot be
changed.
SETUP -Indicates that the
dispenser is in the SETUP
mode. In this mode, time
settings can be changed.
CYCLE - This lamp is on during
the dispense cycle.
Indicator Lamps
Fuse T 125mA 250V
100/120/220VAC
50/60Hz 10/9VA
Air
Input
Foot
Pedal
7
.
Contact Closure
5. Contact Closure
6. Chassis Ground
8. Not Used
9. Not Used
1. Initiate
+
2. Initiate
-
3. Output
+
4. Output
-
5-24 VDC
5-24 VDC
250mA
Exhaust
Air
Output
I/O 9 pin interface
connector Air input
Voltage selector
and fuse cartridge Exhaust
Foot pedal
receptacle
Power input
receptacle
Power
switch
Air output
quick-connect
Fuse T 125mA 250V
100/120/220VAC
50/60Hz 10/9VA
Air
Input
Foot
Pedal
7
.
Contact Closure
5. Contact Closure
6. Chassis Ground
8. Not Used
9. Not Used
1. Initiate
+
2. Initiate
-
3. Output
+
4. Output
-
5-24 VDC
5-24 VDC
250mA
Exhaust
Air
Output
Power switch should be off.
❶Mounting
Included is a universal mounting bracket. Mounting
hardware is installed into the four 10-32 mounting
holesonthe sidesofthe cabinet. Thebracket canbe
mounted either over or under the cabinet and will
allow the dispenser to pivot up or down 30°from a
horizontalposition. The bracket may be permanently
mounted, or attach the rubber feet included and use
thebracketas abench-toptiltstand.Four rubberfeet
ontheconsoleareprovidedifthebracketisnotused.
❷Input power
Check the input power cord receptacle. To change
voltage, remove the voltage selector from the car-
tridge, rotate it and position the correct voltage to
show through the cartridge window. Replace the
cartridge into the power cord receptacle and insure
that both sides snap securely into position.
Install the power cord.
❸Initiate connection
The2000XLisnormallyoperatedusingthefootpedal
supplied. Plug the foot pedal into the connector
located on the rear panel. An alternate method is to
apply a 5 to 24 VDC pulse to terminals 1 and 2.
❹Air input connection
A6ft.air inputhosekitissupplied. Connecttheinput
hosetofiltered,dryplantair. Formodels2000XL and
2000XL-CA, set plant air supply within 80 to 100 psi
(5.5 to 6.9 bar). For model 2000XL-PR5, input air
should be set within 10 to 50 psi (0.7 to 3.4 bar).
Attach the air input hose coupling to the dispenser.
Pull back metal ring to attach to dispenser.
❶
Setup
❷
❸
Spare fuse
Voltage value
Cartridge window
Note: Check voltage indicated
❺
Note:If filtered, dry air is not available, order an
EFD five-micron filter regulator #2000F755.
(2000XL-CA units are supplied with a five-micron
coalescing filter regulator.)
❻
❹
220
120
100
❺Power on/off
PressthePower Switchlocatedon therearpanel
to the "ON" position. The dispenser will power up
in the RUN, STEADY, or PRESSURE mode and indi-
cate which cell was selected last. (Dispenser is
shipped with
CEL1
selected in RUN mode).
❻Air output
Pushin andtwistlock the10cc adapter assembly
(part#1000Y5150). Thenumber5150is molded
on the side of the yellow head.
❼Setting the decimal
The dispenser is shipped with the decimal set at
hundredthsofasecond(00.00). Thedecimalcan
bemovedtoshowthousandthsofasecond(0.000)
as follows:
PressRUN/SETUP toplacethe dispenserin SETUP
mode.
To move the decimal, press and hold the STOP
button. After approximately 4.0 seconds, the
decimalwillmovetothethousandthsposition. To
return to the hundredths position, press and hold
the STOP button again.
Note: Changing the decimal place changes the
currenttimesettingbyafactorof10. Forexample,
5.35 seconds becomes 53.50; 15.00 seconds
becomes 1.50.
❽Setting the pressure readout
The dispenser is shipped with pressure display
programmed in psi.
Note: On models with 5 psi and 15 psi regulators,
the pressure is adjustable in 0.1 psi increments.
If bar is desired, change as follows:
PressRUN/SETUPandplacethedispenserintothe
SETUP mode. Press and hold the PRESSURE/TIME
button for 4.0 seconds. The display will change
from psi to bar. To change back to psi, press and
hold PRESSURE/TIME for 4.0 seconds.
❾Vacuum control
Vacuum is turned off (clockwise) during testing
procedures. (Refer to page 16 for operation.)
❿Vacuum toggle switch
To read vacuum pressure, hold toggle switch in
the "up" position. Readout will appear on the
digital display pad, then return to air pressure
readout when toggle is released.
Continue to page 11 for test procedures.
STEADY
RUN
SETUP
CYCLE
STOP
Steady
Run
Setup Fast Slow
Time Set
Teach Pressure
Time
Fast Slow
Time Set
Pressure
Vacuum
Vacuum
Pressure
Cell Select
EL1
C
®
A NORDSON COMPANY
2000XL
❼
❽
❿
❾
STOP
Run
Setup Fast Slow
Time Set Pressure
Time
Time Set
Fast Slow
STEADYSTEADY
RUN
SETUP
CYCLE
Pressure
Vacuum
Steady
Teach
Cell Select
Vacuum
Pressure
®
A NORDSON COMPANY 2000XL
Note: Plantair,125psi maximumtoregulator.Outputfrom
regulatorshouldbeaminimumof80psi,maximum100psi.
For model 2000XL-PR5, output from regulator should be
set at 30 psi.
❸
Check voltage label
on dispenser.
Male
quick-connect,
insert and twist
to lock.
Barrel
adapter
assembly
Air input hose
Power cord
Foot pedal
assembly
❹
❺
Note: For hookup purposes,
the connections for the 2000XL,
2000XL-PR5 and 2000XL-CA
models are identical.
❻
❶❷
Dieses Handbuch passt für folgende Modelle
2
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