Elcometer 1506 Bedienungsanleitung

English

Elcometer 1506

Cylindrical Mandrel Bend Tester

Operating Instructions

English

is a registered trademark of Elcometer Instruments Ltd.

All other trademarks acknowledged.

(in a retrieval system or otherwise) or translated into any language, in any form or by any means

is a registered trademark of Elcometer Limited

All other trademarks acknowledged.

system or otherwise) or translated into any language, in any form or by any means (electronic, mechanical,

magnetic, optical, manual or otherwise) without the prior written permission of Elcometer Limited.

A copy of this Instruction Manual is available for download on our Website via www.elcometer.com

Doc.No. TMA-0322 Issue 03

Text with Cover No:19397

CONTENTS

Section Page

1 About your tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2 Testing a specimen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3 Technical specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

5 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

6 Related equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

hank you for your purchase of this Elcometer 1506 Cylindrical Mandrel Bend Tester. Welcome to

Elcometer.

Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings

and concrete.

Our products cover all aspects of coating inspection, from development through application to post

application inspection.

The Elcometer 1506 Cylindrical Mandrel Bend Tester, is a world beating product. With the purchase of this

product you now have access to the worldwide service and support network of Elcometer. For more

information visit our website at www.elcometer.com

1 ABOUT YOUR TESTER

The Elcometer 1506 Cylindrical Mandrel Bend Tester is a robust and simple-to-use instrument for

determining the elasticity, adhesion and elongation of dried paint on sheet metal.

The metal sheet is clamped firmly into an adjustable vice and is bent perfectly over a mandrel by a set of

adjustable rollers. A range of mandrel sizes is available to allow the point at which coating failure occurs to

be determined. See “Accessories” on page 8.

1.1 Standards

The Elcometer 1506 can be used in accordance with the following National and International Standards:

• ASTM D 522-B supersedes ASTM D 1737

• AS/NZS 1580.402.1

• ISO 1519-2

1.2 WHAT THE BOX CONTAINS

• Elcometer 1506 Cylindrical Mandrel Bend Tester

• Operating instructions

Note: Mandrels are not supplied as standard and must be ordered separately. See “Accessories” on

page 8.

To maximise the benefits of your new Elcometer 1506 Cylindrical Mandrel Bend Tester please take

some time to read these Operating Instructions. Do not hesitate to contact Elcometer or your

Elcometer supplier if you have any questions.

2 TESTING A SPECIMEN

1. Place the tester on a table with the black vice-tightening knob to your left.

2. Swing the bending lever anticlockwise until it reaches its stop position.

3. Select a mandrel and insert the mandrel into the recesses in the bending lever mechanism.

4. Swing the bending lever clockwise until it reaches its stop position.

5. Open the vice jaws and insert the specimen into the jaws of the vice. The painted surface of the

specimen should be facing away from the mandrel.

6. Tighten the vice jaws until they hold the specimen lightly.

7. Slide the vice towards the mandrel until the specimen comes into contact with the mandrel.

8. Tighten the vice jaws until the specimen is held firmly.

If the jaws are not tightened sufficiently, the specimen may slip during bending.

9. Rotate the handle of the bending lever until the three rollers just touch the specimen.

Avoid over tightening - there should be no pressure between the rollers and the specimen at this stage.

10. Hold the bending lever firmly. With

a smooth action, swing the lever

anticlockwise until it reaches its

stop position.

The specimen will now be bent

into a ‘U’ shape.

11. Swing the bending lever clockwise

until it reaches its stop position.

12. Release the specimen from the

vice jaws and remove.

13. Inspect the coating for damage.

14. If the coating is not damaged,

select the next smallest mandrel in

the set1and repeat steps 2 to 13

until the smallest mandrel which produces no damage to the coating is determined.

1. Please note that this bending test can be also a ‘Pass/Fail’ test for a specific mandrel diameter.

3 TECHNICAL SPECIFICATION

3.1 Physical

Maximum width of specimen: 64 mm (2.5")

Maximum length of specimen: 80 to 100mm (3.15 to 3.93”) depending on the size of the

mandrel used

Dimensions: 320 mm x 135 mm x 130 mm

(12.6" x 5.3" x 5.1")

Weight, excluding mandrels: 4 kg (9 lb)

3.2 Packaging

The Elcometer 1506 Cylindrical Mandrel Bend Tester is packed in a cardboard and foam package. Please

ensure that this packaging is disposed of in an environmentally sensitive manner. Consult your local

Environmental Authority for further guidance.

4 MAINTENANCE

The Elcometer 1506 Cylindrical Mandrel Bend Tester is designed to give many years reliable service under

normal operating and storage conditions.

Every 6 months, or sooner if used regularly, grease the threads and guides of the specimen vice and the

bending lever roller carriage.

The tester does not contain any user-serviceable components. In the unlikely event of a fault, the Elcometer

1506 should be returned to your local Elcometer supplier or directly to Elcometer. The warranty will be

invalidated if the instrument has been opened.

Details of Elcometer offices around the world are given on the outside cover of these operating instructions.

Alternatively visit the Elcometer website, www.elcometer.com

5 ACCESSORIES

A range of mandrel sizes is available to purchase either as a complete set or as individual mandrels.

Description Part Number

Complete Set of 14 Metric Mandrels; Sizes 2 to 32mm KT001506P201

Metric Mandrel: 2mm KT001506F002

Metric Mandrel: 3mm KT001506F003

Metric Mandrel: 4mm KT001506F004

Metric Mandrel: 5mm KT001506F005

Metric Mandrel: 6mm KT001506F006

Metric Mandrel: 8mm KT001506F007

Metric Mandrel: 10mm KT001506F014

Metric Mandrel: 12mm KT001506F015

Metric Mandrel: 13mm KT001506F016

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