Elife SR Series Bedienungsanleitung

Low Proﬁle Drive

Size 1 - Size 2 - Size 3

Elife-Drive SR Series

Application

Reference Manual

Elife International S.r.l.

Via del Giglio, 4 - 57037 Portoferraio - LI

Elba Island - Tuscany - Italy

Tel: +39 0565 944121

Fax: +39 0565 945726

email: [email protected]

This manual is copyrighted of Elife International. All rights are reserved. This manual must not be

copied in whole or in part, nor transferred to any other media or language, without express written

permission of Elife International.

Technical Manual Version: 1.0 r04.02

Release Data: 09 May 2021

Contents

1 Overview 1

2 Installation and Wiring 5

2.1 Mounting Elife-Drive on-board . . . . . . . . . . . . . . . . . . . . . 5

2.2 Connections................................ 7

2.2.1 High Power Connections . . . . . . . . . . . . . . . . . . . . . 8

2.2.2 Low Power Connections . . . . . . . . . . . . . . . . . . . . . 10

2.3 Standard Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . 15

2.3.1 StandaloneMode......................... 18

2.3.2 CANopen®Mode ......................... 21

2.3.3 RS232Mode ........................... 22

2.3.4 EVCarMode ........................... 23

2.3.5 EVBikeMode........................... 25

3 Monitoring Elife Drive 27

3.1 LEDDiagnostics.............................. 27

3.2 Telemetry - Monitoring and Setting of Data . . . . . . . . . . . . . . 28

3.2.1 MotorSetting........................... 29

3.2.2 FeedbackSetting ......................... 30

3.2.3 System Parameters . . . . . . . . . . . . . . . . . . . . . . . . 31

3.2.4 Conﬁguration - Connection . . . . . . . . . . . . . . . . . . . 32

3.2.5 Conﬁguration - Standalone . . . . . . . . . . . . . . . . . . . 33

3.2.6 Conﬁguration - CANopen®.................... 34

3.2.7 Conﬁguration - RS232 . . . . . . . . . . . . . . . . . . . . . . 35

3.2.8 Conﬁguration - EV BIKE . . . . . . . . . . . . . . . . . . . . . 36

3.2.9 Conﬁguration - EV CAR . . . . . . . . . . . . . . . . . . . . . 37

3.2.10IDDrive.............................. 38

3.2.11Adjustments............................ 39

3.2.12LogStatus............................. 40

List of Tables

2.1 Fuse size in accordance with the Elife-Drive SR Series . . . . . . . . . . 8

2.2 A summary table of high-power connections . . . . . . . . . . . . . . . 8

2.3 Elife-Drive SR I/O deﬁnitions for Standalone Traction Mode . . . . . 19

2.4 Elife-Drive SR I/O deﬁnitions for Standalone Steering Mode . . . . . 20

2.5 Elife-Drive I/O deﬁnitions for CANopen®Mode............. 21

2.6 Elife-Drive I/O deﬁnitions for RS232 Mode ............... 22

2.7 Elife-Drive SR I/O deﬁnitions for Ev Car Mode.............. 23

2.8 Elife-Drive SR I/O deﬁnitions for Ev Bike Mode ............. 25

Overview

SR Elife-Drive

is the family of drivers designed to drive the various types of

low-voltage servomotors, speciﬁcally for use in battery powered devices.

The compact form was made possible thanks to the high efﬁciency of the design,

manufactured with state-of-art electronic components.

Elife-Drive is highly conﬁgurable, a wide range of programmable parameters allow

you to customize your system for your needs.

The main key features include:

•

Designed to drive from 12 V to 96 V Brushless, Brushed and AC ServoMotors.

•

The different types of feedback are supported:

Resolver

,SinCos,Hall Sensors,

Incremental Encoder,Fa-Coder,SSI,Sensorless.

•Advanced algorithms for predictive speed and torque control.

•

CANopen

modes of operation:

: Proﬁle Velocity Mode, Torque Proﬁle Mode,

Proﬁle Position Mode, Homing Mode and Cycilic Sync Position Mode

•

Electromagnetic Holding Brake Output with DPR System (Dynamic Power

Reduction)

•Dedicated Safe Torque Off (STO) input

•Telemetry of the Internal functions

•

European Conformity

, and designed and tested in accordance with the

EMC

emission (EN 61000-6-4) and immunity (EN 61000-6-2) standards.

Elife-Drive is compliant with EN 60950-1 safety requirements.

1Elife International is a Member of CiA®- CAN in Automation

Speciﬁcation:

Four Quadrant Regenerative Operation

Space Vector Modulation Technology

Sinusoidal and Trapezoidal Commutation Methods

Programmable Gain Setting

Fully Conﬁgurable Velocity and Position Limits

On-the-ﬂy Mode and Gain Set Switching

Emergency Deceleration Ramp (Emergency) Input

Safe Torque Off (STO) Input

Programmable Input/Output:

Six Digital Inputs Single Ended

One 12-bit Analog Input 0÷10 V

Four Digital Outputs Singled Ended

One High Powered Brake Output

One Programmable 5 or 10V - 100mA Throttle Output

SIZE 1 NOMINAL BATTERY VOLTAGE - MAX MOTOR POWER

120x85x38 mm 12V - 400W 24V - 800W 48V - 1.6kW

PHASE CURRENT *10V ÷ 22V 16V ÷ 34V 28V ÷ 70V

up to 35 Arms SR12-35-040-x SR24-35-080-x SR48-35-1.6-x

up to 70 Arms SR12-70-040-x SR24-70-080-x SR48-70-1.6-x

SIZE 2 NOMINAL BATTERY VOLTAGE - MAX MOTOR POWER

195x95x32 mm 12V - 2.5kW 24V - 5kW 48V - 10kW 72V - 15kW

PHASE CURRENT *10V ÷ 22V 16V ÷ 34V 28V ÷ 75V 46V ÷ 100V

up to 100 Arms SR12-100-2.5-x SR24-100-5-x SR48-100-10-x SR72-100-15-x

up to 200 Arms SR12-200-2.5-x SR24-200-5-x SR48-200-10-x SR72-200-15-x

SIZE 3 NOMINAL BATTERY VOLTAGE - MAX MOTOR POWER

220x120x32 mm 12V - 7kW 24V - 14kW 48V - 28kW 72V - 43kW 96V - 56kW

PHASE CURRENT *10V ÷ 22V 16V ÷ 34V 28V ÷ 75V 46V ÷ 100V 65V to 150V

up to 400 Arms SR12-400-7-x SR24-400-14-x SR48-400-28-x SR72-400-43-x SR96-400-56-x

up to 600 Arms SR12-600-7-x SR24-600-14-x SR48-600-28-x SR72-600-43-x - - - - - -

* The value of the maximum continuous (60 min) RMS phase current is ensured with an appropriate heat sink.

2Chapter 1 Overview

Product Identiﬁcation Label

Most of information about your Elife-Drive - such as serial number, model, customer

information, etc - can be found on a label located on the front of the Elife-Drive (see

ﬁgure below). Some of these information might be requested when you contact the

technical assistance.

Compliance with the EU regulatory requirement for electrical and electronic equipment.

When your Elife-Drive is no more usable, can’t be treated as generic garbage, but

must be disposed of at a collection point for recycling of electrical and electronic

equipment, in compliance with the

WEEE

regulation (Waste of Electrical and

Electronic Equipment).

Installation and Wiring

2.1 Mounting Elife-Drive on-board

The Elife-Drive can be mounted in any orientation, but you must choose a location

in order to keep the controller

clean

and

dry

, aways from sunlight, water and ice.

When you mount the Elife-Drive on-board you should

ensure an effective heat

dissipation between the Elife-Drive and the vehicle surface.

Elife-Drive has a LED light on the front of the device that visually explains what

the driver is doing (see Section 3.1), if you want it to be visible you should take

this into consideration before choosing the location where your Elife-Drive will be

mounted.

In order to ensure the proper functioning of the Elife-Drive you must keep the

controller clean and dry and ensure an effective heat exchange between the

Elife-Drive and the vehicle surface.

Warning

The installation must be performed with an adequate heat exchange between the

Elife-Drive and the surface on which it will be placed. In Figure 2.1 is shown

a suggested installation method in order to ensure an effective heat dissipation

between the Elife-Drive and the surface on which it will be placed.

A thermal grease should be used on the rear side of the Elife-Drive heatsink to

improve the heat exchange between Elife-Drive and the surface on which it

will be placed.

Tips and Advice

If the installation method shown in Figure 2.1 is not sufﬁcient to ensure an effective

heat dissipation from the Elife-Drive, you should install a Fan Cooler or a Liquid

Cooler on your Elife-Drive.

Figure 2.1:

A recommended installation method in order to ensure an effective heat

dissipation between the Elife-Drive and the surface on which it will be placed. A thermal

grease should be used between the Elife-Drive and the surface on which it will be placed.

6Chapter 2 Installation and Wiring

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