Elkay Flexi-Guard EZ Series Leitfaden

Page 1 1000002138 (Rev. C - 02/15)

EZS*WS(VR)*3KSA LZS*WS(VR)*3KSA

For Commercial Use

Uses HFC-R134a Refrigerant

EZ ™&LZ ™ Series Bottle Filling Stations & Coolers

INSTALLATION, CARE & USE MANUAL

Page 2

EZS*WS(VR)*3KSA LZS*WS(VR)*3KSA

1000002138 (Rev. C - 02/15)

Uses HFC-R134a refrigerant

See Fig. 10, Page 6

See Fig. 3, Page 3

Fig. 1

Pictured is unit only without bottle ller.

Page 3 1000002138 (Rev. C - 02/15)

EZS*WS(VR)*3KSA LZS*WS(VR)*3KSA

WARNING

A means for disconnecting electrical supply power to the unit must be incorporated in the xed wiring according

to the wiring rules. This is to allow disconnection of the unit from the electrical supply after installation.

This product has been designed for use with potable water ONLY, at a supply line pressure of 20 to 100psig

(0.14 - 0.69 MPA) and a maximum water temperature of 90°F (32°C).

HANGER BRACKETS & TRAP

INSTALLATION

1) Remove hanger bracket fastened to back of cooler by removing one (1) screw.

2) Mount Hanger Bracket as shown in Rough-In drawing (found in Product Specication

Sheet).

NOTE: Hanger Bracket MUST be supported securely. Add xture support carrier if

wall will not provide adequate support. Anchor hanger securely to wall using all six

(6) 1/4 inches. diameter. mounting holes.

IMPORTANT:

5-7/8 inches (150mm) dimension from wall to centerline of trap must be maintained

for proper t.

INSTALLATION OF COOLER

3) Hang Cooler on the Hanger Bracket. Be certain the hanger bracket is engaged

properly in the slots on the cooler back as shown in Rough-In drawing (found in

Product Specication Sheet).

4) Remove the four (4) screws holding the lower front panel at the bottom of cooler.

Remove the front panel by pulling straight down and set aside.

5) Connect water inlet line--See Note 4 of the General Instructions.

6) Install trap. Remove the slip nut and gasket from the trap and install them on the

cooler waste line making sure that the end of the waste line ts into the trap. Assemble

the slip nut and gasket to the trap and tighten securely.

IMPORTANT: If it is necessary to cut the drain, loosen the screw at the black rubber

boot and remove tube, check for leaks after re-assembly.

7) Plug in electrical power. Unit must have electrical power to have water ow.

START UP

Also See General Instructions

8) Stream height is factory set at 35 psig (0.24 MPa). If supply pressure varies greatly

from this, adjust screw located on the left side below push bar ass’y. on crossbar.

Clockwise adjustment will raise stream and Counterclockwise adjustment will lower stream.

For best adjustment, stream should hit basin approximately 6-1/2 inches (165mm)

from bubbler on the downward slope of the basin.

NOTE: If continuous ow occurs at the end of the compressor cycle, turn cold control

counterclockwise 1/4 turn.

9) Replace the front panel ensuring that the metal wrapper is secured inside of the

upper shroud. Replace all four screws previously removed.

Warm, soapy water or mild household cleaning products can be used to clean the exterior

panels of the EZ coolers. Extra caution should be used to clean the mirror nished stainless

steel panels. They can be easily scratched and should only be cleaned with mild soap

and water or Windex glass cleaner and a clean, soft cloth. Use of harsh chemicals or

petroleum based or abrasive cleaners will void the warranty.

CLEANING

Lower and Upper Shroud

To access the refrigeration system and plumbing connections, remove four screws from bottom of

cooler to remove the lower shroud. To remove the upper shroud for access to the pushbars, regulator,

solenoid valve or other components located in the top of the unit, remove lower shroud, disconnect

drain, remove four screws from tabs along lower edge of upper shroud, unplug two wires and water tube.

Switches Behind the Push Bar

The regulator in an EZ cooler is always held fully open by the use of a single regulator nut (See Fig. 12 Pg.

6). Water is not dispensed until the pushbar is depressed to activate a switch which then opens a solenoid

valve. When installing the regulator nut, the regulator spring must be depressed while turning the nut.

Single bar units will have the same wiring as side push bar units but will not have the extra leads attached

to sidebars.

To remove sidebars, from the inside compress the ared tabs and pull out carefully. To reinstall side

pushbars, the front of the pushbar is inserted rst. While keeping the switch depressed, snap the rear

of the pushbar into position.

Service Instructions

Bubbler

To remove the bubbler, rst disconnect the power supply. The underside of the bubbler can be reached

through the access panel on the underside of the upper shroud. Remove the access panel by removing the

retaining screw. To remove the bubbler, loosen locknut from the underside of the bubbler and remove

the tubing from the quick connect tting per the Operation Of Quick Connect Fittings section in the

General Instructions. After servicing, replace the access panel and retaining screw.

Fig. 3

Page 4

EZS*WS(VR)*3KSA LZS*WS(VR)*3KSA

1000002138 (Rev. C - 02/15)

7/16” BOLT HOLES FOR

FASTENING UNIT TO WALL

UNIT CENTER LINE

TOP COVER

MOUNTING

SCREWS

Fig. 4 Fig. 5

Bottle Filler Installation Instructions

1) Remove two (2) mounting screws with 5/32” Allen wrench holding top cover to Bottle Filler (See Fig. 5 Pg 4). Remove top cover. Note do not discard mounting

screws, they will be needed to reinstall top cover.

2) Remove wall mounting plate from Bottle Filler. Place wall plate against wall on top of basin. Center the wall plate side to side with the basin. Mark

the six (6) mounting holes with a pencil (See Fig. 4 Pg. 4).

3) Remove wall mounting plate from wall. NOTE: Mounting plate MUST be supported securely. Add xture support carrier if wall will not provide adequate

support.

4) Install wall mounting plate to wall using six (6) 7/16” obround mounting holes (mounting bolts not included) (See Fig. 4 Pg. 4). Use appropriate fasteners for

your wall type.

5) Feed power cord & 3/8” water line through hole in tower/basin gasket (See Fig 6 Pg. 4).

6) Install gasket on bottom of bottle ller tower with gasket support bracket, (2) washers, & (2) screws (See Fig 7 Pg. 4).

7) Fish the purple wire (single units) or the purple and yellow wires (two-level units) up through basin hole & hole in gasket.

8) For Single Model installations: Attach the purple wire from cooler to the purple wire on the back of the unit, (Note yellow wire is not used).

8a) For Two-Level model installations: Attach the purple and yellow wires from coolers to the purple and yellow wires on the back of the unit, purple to

purple, yellow to yellow.

9) Lay Bottle Filler on water cooler basin and cut insulation from tube even with bottom of gasket, remove this insulation from the 3/8” tube, but do not discard.

Fish the power cord and waterline through the hole on top of water cooler. NOTE: To prevent scratching the basin place a towel or soft

cloth over the entire basin when working above it.

10) With the power cord, wire(s), and waterline through hole on top of water cooler place Bottle Filler on the three (3) angled tabs protruding from the wall

mounting plate, installed on wall (See Fig. 8 Pg. 6). Make sure round boss in gasket ts in hole of basin.

11) Once Bottle Filler is installed on wall plate tabs, water line, wire(s) and power cord are installed properly, push top of Bottle Filler toward

wall and line up top cover two (2) holes.

12) Reinstall Top Cover on Bottle Filler (See Fig. 5 Pg. 4) with two mounting screws from step 1 above. Caution, do not over tighten screws.

13) Install remaining tube insulation to the water line from bottle ller, connect Bottle Filler waterline inside of the water cooler by connecting the 3/8” water line to the tee.

14) Install lter cartridge, remove lter from carton, remove protective cap, attach lter to lter head by rmly inserting into head and rotating lter

clockwise. NOTE: If existing plumbing rough in locations (Drain, Water In, and Electric Supply) do not allow the lter to be mounted inside the cooler cabinet

the lter can be installed horizontally below the unit. A retrot kit is available to mount the lter beneath the cooler.

15) Turn water supply on and inspect for leaks. Fix all leaks before continuing.

16) Once unit has been inspected for leaks and any leaks found corrected, plug Bottle Filler and unit into wall electrical outlet. Be sure to reinstall fuse to the circuit or

switch the circuit breaker back to the “ON” position.

17) Once power is applied to Bottle Filler, the GREEN LED light should illuminate showing good lter status along with the LCD Bottle Counter.

18) Verify proper dispensing by placing cup, hand, or any opaque object in front of sensor area and verify water dispenses. Note: the rst initial dispenses

might have air in line which may cause a sputter. This will be eliminated once all air is purged from the line.

19) Once unit tests out, install Lower Panel back on water cooler(s). Units are now ready for use.

Fig. 7

Fig. 6 BRACKET, WASHERS,

& SCREWS

Page 5 1000002138 (Rev. C - 02/15)

EZS*WS(VR)*3KSA LZS*WS(VR)*3KSA

VERIFY CONTROL BOARD SOFTWARE

1) To verify the software program of the control board the unit will

need to be shut down and restarted. The chiller (if present) does

not need to be shut down and restarted.

2) The units lower panel must be open to access the power cord and

wall outlet.

3) Shut down the unit by unplugging the power cord from the wall

outlet.

4) Restart the unit by plugging the power cord back into the wall

outlet.

5) Upon start up, the bottle count display will show the software

designation of BF11.

6) Reference the BF11 instructions for setting the control board.

ACCESSING THE PROGRAMMING BUTTON

1) To access the program button remove the top cover of the bottle-

ller. Remove the two (2) screws holding top cover to bottle-

ller with a 5/32” allen wrench. Remove top cover. Do not discard

mounting screws, they will be needed to reinstall the top cove after

programming operations are completed. The programming button

is located at the top right side of the unit on the control board.

RESET THE FILTER MONITOR

1) Instructions apply to ltered units only.

2) Depress the program button for approximately 2 seconds until

the display changes then release. The display will change and

scroll through two messages:

“RST FLTR” – Reset Filter Monitor

“SETTINGS” – System Settings Sub Menu

If the program button is not pushed again the display will scroll

through the two messages above for three cycles and then default

back to bottle count and be back in run mode.

3) When the display changes to “RST FLTR”, depress the button

again. The display will change to show “FLTR =”. Depress the

button again and the display will show “FLTR =0”

4) The Green LED should be illuminated indicating that the visual

lter monitor has been reset.

SETTING RANGE OF THE IR SENSOR

1) Depress the program button for approximately 2 seconds until

the display changes then release. The display will change and

scroll through two messages:

“RST FLTR” – Reset Filter Status LED

“SETTINGS” – System Settings Sub Menu

If the program button is not pushed again the display will scroll

through the two messages above for three cycles and then default

back to bottle count and be back in run mode.

2) When the display changes to “SETTINGS”, depress the button

again. The display will change to show

“RNG SET” - Range set for IR sensor.

“UNIT TYP” - Type of unit (REFRIG or NON-RFRG)

“FLT SIZE” - Select lter capacity

“RST BCNT” - Reset bottle count

3) When display shows “RNG SET” push program button once the

display will show current value (can be 1 – 10) e.g. “RNG = 3”.

4) Once display shows current value push the program button to

scroll through value of 1 – 10. Select the desired range setting.

5) Once range is selected allow approximately 4 seconds to pass and

then the display will go back to bottle counter and be in run mode.

6) Test bottle ller by placing bottle or hand in front of sensor to

make sure water is dispensed.

SETTING UNIT TYPE

1) Depress the program button for approximately 2 seconds until the

display changes then release. The display will change and scroll

through two messages:

“RST FLTR” – Reset Filter Status LED

“SETTINGS” – System Settings Sub Menu

If the program button is not pushed again the display will scroll

through the two messages above for three cycles and then default

back to bottle count and be back in run mode.

Continued from below:

2) When the display changes to “SETTINGS”, depress the button again.

The display will change to show

“RNG SET” - Range set for IR sensor.

“UNIT TYP” - Type of unit (REFRIG or NON-RFRG)

“FLT SIZE” - Select lter capacity

“RST BCNT” - Reset bottle count

3) When display shows “UNIT TYPE” push program button once the

display will show current value. Can be REFRIG or NON-RFRG

4) Push button once to change value. Once value is selected the display

will show the new value. (Can be REFRIG or NON-RFRG)

“REFRIG“ - stands for refrigerated product. In this setting the ow rate is

estimated at 1.0 gallon per minute.

“NON-RFRG“ - stands for nonrefrigerated product. In this setting the

ow rate is estimated at 1.5 gallons per minute. Both “REFRIG“ and

“NON-RFRG“ simulate 1 bottle equal to 20 oz.

5) Allow approximately 4 seconds to pass and the display will return to

bottle counter and be in run mode.

RESETTING BOTTLE COUNT

1) Depress the program button for approximately 2 seconds until the

display changes then release. The display will change and scroll

through two messages:

“RST FLTR” – Reset Filter Status LED

“SETTINGS” – System Settings Sub Menu

If the program button is not pushed again the display will scroll through

the two messages above for three cycles and then default back to bottle

count and be back in run mode.

2) When the display changes to “SETTINGS”, depress the button again.

The display will change to show:

“RNG SET”- Range set for IR sensor.

“UNIT TYP” - Type of unit (REFRIG or NON-RFRG)

“FLT SIZE” - Select lter capacity

“RST BCNT” - Reset bottle count

If the button is not pushed again the display will scroll through the four

messages above for three cycles and return to run mode.

3) When display shows “RST BCNT” push program button once the

display will show current value e.g. “0033183”.

4) Once display shows current value push the program button once more

to reset back to 0. The display will show BTLCT = 0 for approximately 2

seconds and then return to run mode showing 00000000 bottles.

5) Testing the bottle counter:

REFRIG units: Place bottle or hand in front of sensor for 9.4 seconds to

see bottle counter count 00000001,

(This is based on lling a 20 oz. bottle).

NON-RFRG units: Place bottle or hand in front of sensor for 6.25

seconds to see bottle counter count 00000001,

(This is based on lling a 20 oz bottle).

SETTING FILTER CAPACITY

1) Depress the program button for approximately 2 seconds until the

display changes then release. The display will change and scroll through

two messages:

“RST FLTR” – Reset Filter Status LED

“SETTINGS” – System Settings Sub Menu

If the program button is not pushed again the display will scroll through

the two messages above for three cycles and then default back to bottle

count and be back in run mode.

2) When the display changes to “SETTINGS”, depress the button again.

The display will change to show:

“RNG SET“- Range set for IR sensor.

“UNIT TYP“ - Type of unit (REFRIG or NON-RFRG)

“FLT SIZE” - Select lter capacity

“RST BCNT“ - Reset bottle count

If the button is not pushed again the display will scroll through the four

messages above for three cycles and return to run mode.

3) When display shows “FLT SIZE” push program button once. The display

will show current value. Can be 3000GAL or 6000GAL.

4) Push program button again to display the desired “FLT SIZE”.

5) Allow approximately 4 seconds to pass and the display will return to

bottle counter and be in run mode.

BF11 PROGRAM

SETTING THE CONTROL BOARD

Page 6

EZS*WS(VR)*3KSA LZS*WS(VR)*3KSA

1000002138 (Rev. C - 02/15)

Fig. 11

PURPLE TO

BOTTLE FILLER

FAN

WHT

GND

SMOOTH

RIBBED

RELAY

OVERLOAD

COLD

CONTROL

SOLENOID

VALVE

SHORT WHITE LEAD

FROM POWER CORD

TO "L" TERMINAL ON POWER INLET TO "N" TERMINAL ON

POWER INLET

TO "GROUND" TERMINAL

ON POWER INLET

GREEN - GRND

BOTTLE FILLING UNIT

WALL MOUNTING PLATE

Fig. 8 Fig. 9

220V Refrigerated Wiring Diagram

BUBBLER DETAIL

Fig. 10

Cleaning the strainer

To clean the strainer, unscrew the cap of the solenoid

valve. Remove screen and rinse thoroughly with

water. Insert screen back into solenoid valve and

screw cap on. Make sure the o-ring is placed properly.

Fig. 12

NOTE:

When installing replacement bubbler and pedestal, tighten nut only to hold parts snug in position. Do Not Overtighten.

Basin

VANDAL RESISTANT BUBBLER DETAIL

Locknut

Page 7 1000002138 (Rev. C - 02/15)

EZS*WS(VR)*3KSA LZS*WS(VR)*3KSA

B CA

SIMPLY PUSH IN

TUBE TO ATTACH

TUBE IS SECURED

IN POSITION

PUSH IN COLLET

TO RELEASE TUBE

OPERATION OF QUICK CONNECT FITTINGS

PUSHING TUBE IN BEFORE

PULLING IT OUT HELPS TO

RELEASE TUBE

OPERATION OF QUICK CONNECT FITTINGS

SIMPLY PUSH IN

TUBE TO ATTACH

TUBE IS SECURED

IN POSITION

PUSH IN COLLET

TO RELEASE TUBE

PUSHING TUBE IN BEFORE

PULLING IT OUT HELPS TO

RELEASE TUBE

A B C

Fig. 15

DESCRIPTION

ITEM NO. PART NO.

51300C

98926C

51469C

Filter Assy-3000 Gal.

Kit-Filter Head Fitting includes

John Guest Fitting & 3/8”

Elbow Fitting

Assy -Filter & Bracket

includes Fltr Head/Mtg Bkt/

John Guest Ftgs/Screws

WATERSENTRY® FILTER PARTS LIST

(See Fig. 15 Pg. 7)

WATERSENTRY®Filter Detail

Fig. 13

Note: Screw the locknut hand tight to seal

Fig. 14

3/8”

Water Inlet

Page 8

EZS*WS(VR)*3KSA LZS*WS(VR)*3KSA

1000002138 (Rev. C - 02/15)

PRINTED IN U.S.A.

FOR PARTS, CONTACT YOUR LOCAL DISTRIBUTOR OR CALL 1.800.834.4816

ELKAY MANUFACTURING COMPANY • 2222 CAMDEN COURT • OAK BROOK, IL 60523 • 630.574.8484

REPAIR SERVICE INFORMATION TOLL FREE NUMBER 1.800.260.6640

*INCLUDES RELAY & OVERLOAD. IF UNDER WARRANTY, REPLACE

WITH SAME COMPRESSOR USED IN ORIGINAL ASSEMBLY.

NOTE: All correspondence pertaining to any of the above water coolers or

orders for repair parts MUST include Model No. and Serial No. of cooler,

name and part number of replacement part.

ITEM NO.

28401C

0000001337

36216C

1000002146

56092C

56229C

66703C

1000001877

98169C

0000000802

92715C

98734C

1000001600

98773C

36066C

31431C

98776C

98777C

98778C

98898C

98752C

98724C

0000001144

1000001602

36299C

97446C

1000001791

1000001812

36004C

27416C

27413C

See Filter Table

28030C

35826C

36300C

Hanger Bracket

Basin - Stainless Steel

Wiring - Front/Side Push Bar

Compressor - Service Pack (220V-60Hz)

Tube - Poly (Cut To Length)

Shroud Assembly - Upper (Front Side Push)

Drier

Kit - Drain Replacement (BF) (Bracket, Tube, Fitting, Clamp)

Kit - Replacement Cap/Screen/O-Ring

Kit - Solenoid Valve/Regulator Assy (220V-60Hz)

Kit - Flexi Bubbler/“O”-Ring/Nut

Kit - Pushbar (Front/Side)

Kit - Pushbar (Front)

Kit - Cold Control/Screws

Internal Power Cord (220V-60Hz)

Kit - Fan Motor/Blade/Motor/Shroud/Screws/Nut (220V-60Hz)

Kit - Condenser/Drier

Kit-Compressor Mounting Hardware/Grommets/Clips/Studs

Kit - Heat Exchanger/Drier

Kit - Hardware/Screws

Kit - Electrical/Relay/Overload/Cover (220V-60Hz)

Kit - Evaporator Assembly

Tee - 1/4” x 1/4” x 3/8”

Kit - 75583C Elbow 5/16” x 1/4”

Jumper Wire - (Purple)

Kit - Vandal Resistant Bubbler Short

Kit - Vandal Resistant Bubbler Nipple With Gasket

Kit - Bottle Filler Drain

Jumper Wire - (White)

Wrapper - Stainless

Wrapper - Light Grey

WaterSentry Filter Kit (When Provided)

Bracket - Power Inlet

Power Inlet

Jumper Wire - (Yellow)

PART NO. DESCRIPTION

BOTTLE FILLER REPLACEMENT PART KITS

DESCRIPTION

98543C

98544C

98632C

98546C

98547C

98549C

98551C

98552C

1000001813

Kit - Electrical Package

Kit - IR Sensor

Kit - BF Solenoid Valve Replacement (220V)

Kit - Aerator Replacement

Kit - Top Cover Replacement

Kit - Hardware & Waterway Parts

Kit - Filter Mounting Cover

Kit - Retro Filter Mounting

Kit - Tower/Basin Gasket

220V PARTS LIST

ITEM NO. PART NO.

8

LZS*WS(VR)*3KSA EZS*WS(VR)*3KSA

1000002138 (Rev. B 02/15)









    









28401C

0000001337

36216C

1000002146

56092C

56229C

66703C

1000001877

98169C

0000000802

92715C

98734C

1000001600

98773C

36066C

31431C

98776C

98777C

98778C

98898C

98752C

98724C

0000001144

1000001602

36299C

97446C

1000001791

1000001812

36004C

27416C

27413C



28030C

35826C

36300C







60220







BF



60220









60220

60220









60220



3/81/41/4

1/45/1675583C















WaterSentry



















98543C

98544C

98632C

98546C

98547C

98549C

98551C

98552C

1000001813





220( BF













220



71000002138 (Rev. C 02/15)

LZS*WS(VR)*3KSA EZS*WS(VR)*3KSA

B CA

SIMPLY PUSH IN

TUBE TO ATTACH

TUBE IS SECURED

IN POSITION

PUSH IN COLLET

TO RELEASE TUBE

OPERATION OF QUICK CONNECT FITTINGS

PUSHING TUBE IN BEFORE

PULLING IT OUT HELPS TO

RELEASE TUBE



















A B C

15





51300C

98926C

51469C

3000





3/8







 WATERSENTRY®

715

WATERSENTRY®

13



14

3/8



Andere Handbücher für Flexi-Guard EZ Series

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Sprachen:

Andere Elkay Industrieanlagen Handbücher

Elkay

Elkay LK4461YHLHB Series Bedienungsanleitung

Beliebte Industrieanlagen Handbücher anderer Marken

ABB

ABB Unifix AD Handbuch

Mark 7

Mark 7 Evolution Bedienungsanleitung

Husky

Husky HyPET Bedienungsanleitung

bora

bora PM-1800 Bedienungsanleitung

Grizzly

Grizzly T32428 Bedienungsanleitung

Siemens

Siemens 8MF1 Series Bedienungsanleitung

ABB

ABB HT610965 Bedienungsanleitung

ABB

ABB SafeLink Bedienungsanleitung

Phoenix

Phoenix PHX-150 Bedienungsanleitung

ABB

ABB A165-L32 Bedienungsanleitung

ABB

ABB HT842936 Bedienungsanleitung

Hermetica

Hermetica 10 Series Bedienungsanleitung

HORNER

HORNER OEE Solution Bedienungsanleitung

Hammerhead

Hammerhead HG375 Bedienungsanleitung

SCHUNK

SCHUNK VERO-S NSE-A3 138 Gebrauchsanweisung

ABB

ABB HT566657 Bedienungsanleitung

Webasto

Webasto GSE CAN Bedienungsanleitung

ABB

ABB HT614003 Bedienungsanleitung