Elliott MONSTER HAWK Fehlerbehebungshandbuch

www.elliott-tool.com

Tube & Pipe Cleaners Tube Testers Tube Plugs Tube Removal Tube Installation

Hydraulically Driven Mechanical Rolling System

Operation and Maintenance Instructions

MONSTER TM

TABLE OF CONTENTS

Introduction .......................................................................................................... 4

Safety Guidelines ................................................................................................. 5

Receiving & Installation ........................................................................................ 7

General Information.............................................................................................. 8

Operation Instructions........................................................................................ 10

Technical Information ......................................................................................... 14

Parts List ............................................................................................................ 15

Maintenance Instructions ................................................................................... 39

Adjustment & Repair .......................................................................................... 41

Troubleshooting Guide ....................................................................................... 42

Warranty ............................................................................................................. 44

4 Monster Hawk

INTRODUCTION

Thank you for purchasing this Elliott product. More than 100 years of experience have been employed

in the design and manufacture of this control, representing the highest standard of quality, value and

durability. Elliott tools have proven themselves in thousands of hours of trouble-free eld operation.

If this is your rst Elliott purchase, welcome to our company; our products are our ambassadors.

If this is a repeat purchase, you can rest assured that the same value you have received in the past

will continue with all of your purchases, now and in the future.

The Monster Hawk has been designed for the following types of equipment:

Heat Exchangers

Condensers

Chillers

If you have any questions regarding this product, manual or operating instructions, please call Elliott

at +1 800 332 0447 toll free (USA only) or +1 937 253 6133, or fax us at +1 937 253 9189

for immediate service.

Monster Hawk 5

SAFETY GUIDELINES

Read and save all instructions. Before use, be sure everyone using this machine reads and

understands this manual, as well as any labels packaged with or attached to the machine.

• Know Your Elliott Tool. Read this manual carefully to learn your tool’s application and

limitations as well as the potential hazards specic to this tool.

• Keep Work Area Clean and Well Lit. Cluttered, dark work areas invite accidents.

• Dress Properly. Do not wear loose clothing or jewelry. Wear a protective hair covering

to contain long hair. It is recommended that the operator wear safety glasses with

side shields or a full face shield eye protection. Gloves and water repellant, nonskid

footwear are also recommended. Keep hands and gloves away from moving parts.

• Use Safety Equipment. Everyone in the work area should wear safety goggles or

glasses with side shields complying with current safety standards. Wear hearing

protection during extended use, respirator for a conned space and a dust mask for

dusty operations. Hard hats, face shields, safety shoes, respirators, etc. should be

used when specied or necessary. Keep a re extinguisher nearby.

• Keep Bystanders Away. Bystanders should be kept at a safe distance from the work

area to avoid distracting the operator.

• Use The Right Tools. Do not force a tool or attachment to do a job or operate at a

speed it was not designed for.

• Use Proper Accessories. Use Elliott accessories only. Be sure accessories are properly

installed and maintained.

• Check for Damaged Parts. Inspect guards and other parts before use. Check for

misalignment, binding of moving parts, improper mounting, broken parts or any other

conditions that may affect operation. If abnormal noise or vibration occurs, turn the

tool off immediately and have the problem corrected before further use. Do not use a

damaged tool. Tag damaged tools “Do Not Use” until repaired. A damaged part should

be properly repaired or replaced by an Elliott service facility. For all repairs, insist on

only identical replacement parts.

WARNING

To reduce the risk of injury, always unplug your

machine before performing any maintenance.

Contact Elliott for all repairs.

6 Monster Hawk

SAFETY GUIDELINES

Read and save all instructions. Before use, be sure everyone using this machine reads and

understands this manual, as well as any labels packaged with or attached to the machine.

• Keep Hands Away from All Moving Parts.

• Do Not Overreach. Maintain Control. Keep proper footing and balance at all times.

• Stay Alert. Watch what you are doing, and use common sense. DO NOT use a

tool when you are tired, distracted or under the inuence of drugs, alcohol or any

medication causing decreased control.

• Unplug Tool. Unplug tool when it is not in use, before changing accessories or

performing recommended maintenance.

• Maintain Tool Carefully. Keep tools sharp and clean for best and safest performance.

Follow instructions for lubrication, maintenance and changing accessories. For more

information see “Maintenance” section.

• Store Idle Tools. When not is use, store your tool in a dry, heated, secured place. For

more information see “Maintenance” section.

• Maintain Labels and Nameplates. These carry important information and will assist you

in ordering spare and replacement parts. If unreadable or missing, contact an Elliott

service facility for a replacement.

Monster Hawk 7

RECEIVING & INSTALLATION

Uncrating

Remove the machine from any protective wrapping/crating using the hoist ring located above the

hydraulic pump or fork lift pockets. Always enter the forklift pockets from the backside of the machine

to protect the control panel from damage. The arm should always be locked into position and secured

prior to transporting.

Assembly

The Monster Hawk should be delivered with the power head removed from the arm. Connect the

power head to the swivel rod located on the end of the arm and tighten the hex nut on the swivel rod

threads. Remove the plugs from the ends of the (4) hydraulic hoses on the arm, and caps from the

(4) hydraulic ttings on underside of the power head. Match the labeled hose with the corresponding

labeled tting.

Utility Hook-Up

The Monster Hawk requires an air supply of 90 psi at 10 cfm. A lter/regulator is supplied as standard.

The regulator should be set to 90 psi max.

Install the appropriate plug on the power supply cable located on the side of the electrical panel. Turn

the lockout handle on the front of the electrical panel to ‘ON’.

Start-Up

Always engage the caster locks located on (2) casters near the machine’s push handle prior to

operating, attaching tooling, or performing maintenance on the machine.

8 Monster Hawk

GENERAL INFORMATION

The power head is intended to hold and drive Elliott tube expanders (sold separately), and is to be

used only for such purpose.

The counter balance arm is intended to hold the expansion power head unit supplied with this

machine, and is to be used only for such purpose.

Pressure Regulator

The Monster Hawk uses a cable air cylinder, which is controlled by the pressure regulator, to

counter balance the weight of the arm and power head mounted to the arm. Once set, the arm will

be balanced and remain vertically static when the force of the air supply equals the weight of the

arm. The arm can then manually be moved and it will remain at this vertical position.

WARNING

WARNING: When adjusting the pressure regulator,

turn slowly to avoid sudden rise or fall of the arm.

Monster Hawk 9

WARNING

WARNING: If the arm is manually moved or the

controls on the control panel are adjusted prior to

the air supply being re-connected the system will

lose its pressure and the arm may fall rapidly.

GENERAL INFORMATION

The Monster Hawk contains several components intended for the safety of the operator.

Safety Shut-Off Control Valve

Located at the top of the column on the backside of the cable cylinder. This is a pilot-controlled valve

that opens when an air supply of at least 45 psi is supplied to the pilot. When pressure drops below

this the valve shuts and air cannot enter or escape from the cable cylinder.

Relief Valve

Located at the top of the column on the side of the cable cylinder. This valve relieves the pressure

inside the cable cylinder, which is necessary since the cable cylinder is equipped with the safety

shut-off control valve which could hold air pressure inside the cylinder. It is important to use this relief

valve prior to maintenance of any of the pneumatic components, especially the cable cylinder, or when

storing the machine for extended periods of time.

Arm Locking Mechanism

Located on the transporting handle. This is a spring plunger that prevents the arm from pivoting out of

position or raising in the event the pressure regulator dial on the control panel is inadvertently turned.

The arm should be lowered and locked when the machine is not in use or being transported.

Check Valve

Located at the underside of the control panel. In the event that the air supply is suddenly removed the

check valve will allow the system to maintain its current pressure and prevent the arm from dropping.

10 Monster Hawk

OPERATION INSTRUCTIONS

Always engage the caster locks when the machine is not being transported.

Prior to each use of the machine, please review and complete the “Before Each Use” maintenance

steps located in the Maintenance Section.

Prior to connecting the main air supply, ensure the following:

1. The arm locking mechanism on the machine’s push handle is engaged.

2. The regulator on the front control panel (controls the counter balance cable cylinder) is

rotated fully in the counter-clockwise direction to its ‘OFF’ position.

3. The valve at the main air supply inlet is off (the handle is turned to the horizontal position

90° to the line).

Connect the main air supply.

Supply air to the system by opening the valve at the main air supply inlet. To do this, rotate the handle

to its vertical position parallel to the line.

Disengage the arm locking mechanism by retracting the ‘L’ handle and turning into the resting open

position. Swing the arm out from under the handle toward the front of the machine.

To raise the arm, SLOWLY turn the pressure regulator dial on the control panel clockwise until the arm

starts to rise. Once the arm starts to elevate, stop turning the dial to hold the arm’s position.

NOTE: Typically, the required setting will be between 45-65 psi.

If the arm continues to rise, SLOWLY turn the dial slightly in the counter-clockwise direction until the

arm stops and maintains its position. The arm can now be manually moved into its desired vertical

position.

WARNING

WARNING: Failure to do the above could result

in component failure, damage to the machine,

or bodily injury.

WARNING

WARNING: Ensure the regulator at the main air inlet

is set to a max of 90 psi. Failure to do so could

result in component failure, damage to the machine,

or bodily injury.

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