Elotech R4000 Bedienungsanleitung
R4000
PID Temperature Controller
Controller and indicator for 1 to 16 zones
R4000-XX-X-000-X-X_EN_V1.30
Version: 1.30
©ELOTECH GmbH
R4000
Temperature Controller with
1, 2, 4, 6, 8, 12* or 16* zones Heating/Cooling
* With the extension module R4010 up to 16 zones can be connected.
Installation and operation manual
Important!
Read carefully before use!
Keep for later reference!
R4000-XX-X-000-X-X_EN_V1.30
0 Table of contents
©ELOTECH GmbH
II
Table of contents
Table of contents................................................................................................... II
1Introduction.................................................................................................. 4
1.1 Safety..................................................................................................................4
1.2 Intended use........................................................................................................5
1.3 Disposal...............................................................................................................5
1.4 Further information...............................................................................................5
2Assembly instructions................................................................................... 6
2.1 Dimensions ..........................................................................................................7
3Type key........................................................................................................ 8
4Connection diagrams .................................................................................... 9
4.1 Connection Diagramm: Power supply, logic inputs and heater current.......................9
4.2 Connection diagram: Monitoring relay ..................................................................10
4.3 Connection diagram: Sensors ..............................................................................10
4.4 Anschlussbild: Logikausgänge..............................................................................10
4.5 Connection diagram: Relay outputs......................................................................11
4.6 Connection diagram: Continuous outputs (option) .................................................11
4.7 Connection diagram: E-Bus for extension module..................................................11
4.8 Connection diagram: Fieldbus interfaces...............................................................12
4.9 LAN und USB .....................................................................................................12
5Displays and operation ............................................................................... 13
5.1 Basic displays and operation................................................................................13
5.2 Home ................................................................................................................14
5.3 Main menu.........................................................................................................16
5.4 Zone synopsis ....................................................................................................17
5.5 Monitoring display ..............................................................................................18
6Adjusting windows ..................................................................................... 19
6.1 Entering number values ......................................................................................19
6.2 Multisave ...........................................................................................................20
6.3 Selection with tiles..............................................................................................20
6.4 Selection list view ...............................................................................................21
6.5 Setting text ........................................................................................................22
7Process........................................................................................................ 23
8Graph .......................................................................................................... 23
9Log (Logbook)............................................................................................. 24
10 Programme (programme controller graph) ................................................ 25
10.1 Programme controller selection / settings .............................................................26
10.2 Sequence of programme control ..........................................................................28
11 Parameter ................................................................................................... 29
11.1 Zone parameter list.............................................................................................29
11.1.1 Self-optimising (Autotune) ...............................................................................30
11.2 Heating parameters ............................................................................................31
11.3 Cooling parameters.............................................................................................32
11.4 Ramps: Ramp rising / Ramp falling ......................................................................33
11.5 Softstart ............................................................................................................33
11.6 Limit values........................................................................................................ 35
11.7 Sensor settings................................................................................................... 35
11.8 Control outputs ..................................................................................................36
R4000-XX-X-000-X-X_EN_V1.30
0 Table of contents
©ELOTECH GmbH
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12 Tools ........................................................................................................... 37
12.1 Configuration Monitoring 1+2 ..............................................................................37
12.2 Configuration limit values 1+2 ............................................................................. 38
12.3 Wizard...............................................................................................................40
12.4 Fieldbus / USB / LAN...........................................................................................41
12.5 Heat up .............................................................................................................43
12.5.1 Even heat up .................................................................................................. 44
12.5.2 Energy optimised heat up ................................................................................45
12.5.3 Comparison of the heating modes.....................................................................46
12.6 Configuration current alarm (option) ....................................................................48
13 System ........................................................................................................ 49
13.1 Settings .............................................................................................................49
13.2 About (firmware updates) ................................................................................... 51
13.3 Configuration indicator / controller .......................................................................51
13.4 Configuration units .............................................................................................52
13.5 Configuration sensors .........................................................................................52
13.6 Configuration digital outputs................................................................................53
13.7 Configuration relay outputs .................................................................................53
13.8 Configuration continuous outputs (option) ............................................................53
14 Error messages ........................................................................................... 54
15 Technical data............................................................................................. 55
15.1 Inputs ...............................................................................................................55
15.2 Outputs .............................................................................................................55
15.3 Interfaces ..........................................................................................................56
15.4 Electrical data ....................................................................................................56
15.5 Environmental influences.....................................................................................56
15.6 Display and operation ......................................................................................... 57
15.7 Housing .............................................................................................................57
Imprint ................................................................................................................... 4
R4000-XX-X-000-X-X_EN_V1.30
1 Introduction
©ELOTECH GmbH
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1Introduction
1.1 Safety
General information
This manual contains instructions that you must observe for your own safety and in order to
avoid damage to property. These instructions are supported by symbols and are used in this
manual as shown.
Read this manual before you put the device into operation. Keep the manual in a place that is
accessible to all users at all times.
If there are any difficulties during commissioning, we kindly ask you not to carry out any
manipulations that may endanger your warranty claim.
Warning symbols
WARNING!
This symbol, in conjunction with the term "Warning," indicates that
personal injury may occur if the appropriate precautions are not
taken.
CAUTION!
This symbol, in conjunction with the term "Caution," indicates that
damage to property or loss of data may occur if the appropriate
precautions are not taken.
WARNING!
This symbol indicates that electrostatic discharge (ESD) can destroy
components if the appropriate precautions are not taken.
Informative Symbols
NOTE!
This symbol indicates important information about the product or its
handling or additional uses.
REFERENCE!
This symbol indicates more information in other sections, chapters or
other manuals.
R4000-XX-X-000-X-X_EN_V1.30
1 Introduction
©ELOTECH GmbH
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1.2 Intended use
The device is intended for use only in industrial environments, as specified in the Technical
data (↗15). According to the EMC Directive 2014/30/EU, use in residential areas is not
permitted. Any other use or use beyond that is regarded as inappropriate. The device is built
in accordance with the applicable guidelines and standards as well as the applicable safety
regulations. However, improper use may result in personal injury or damage to property. In
order to avoid danger, the device may only be used:
•f for the intended purpose,
•in perfect working order,
•by qualified persons,
•in compliance with the technical documentation supplied.
Even if the device is used appropriately or according to its intended purpose, it may pose
application-related hazards, e.g. due to missing safety devices of the surrounding workplace
or the surrounding plant or incorrect settings.
1.3 Disposal
DISPOSAL!
The device or replaced parts should not be put in the waste bin after
the end of use, as it consists of materials that can be reused by
specialised recycling plants.
Please, have the device and the packaging material properly disposed
of in an environmentally friendly manner.
In doing so, the country-specific laws and regulations for waste
treatment and disposal must be observed.
1.4 Further information
NOTE!
In the PDF version of this manual, clicking on an image or an internal
document reference will take you directly to further information.
Symbols used
Symbols are used recurrently in this manual to represent specific processes. The meaning of
these symbols is as follows:
Symbol
Importance
www.elotech.de
Font for texts as shown on the controller display.
MRS / MRE
Measuring Range Start / Measuring Range End
(*)
This symbol indicates the factory default value of a parameter. If the
device is reset, the parameter reassumes this value.
↗
This symbol indicates a cross-reference to a chapter in the manual.
R4000-XX-X-000-X-X_EN_V1.30
2 Assembly instructions
©ELOTECH GmbH
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2Assembly instructions
Make sure the device is used for the intended purpose only.
R4000 controllers are designed for installation in control panels. Protect the device against
impermissible humidity and contamination. The permitted ambient temperature range may not
be exceeded. Electrical connections must be made according to valid regulations and by
properly qualified personnel.
If using thermocouple sensors, compensation lines have to be connected directly to the
controller terminals. Sensors may be connected only in compliance with the programmed range.
Sensor cables and signal lines (e.g. logic or linear voltage outputs) must be laid separately
from control lines and mains voltage supply cables (power cables).
In order to maintain CE-Compliance screened detectors - and signal lines have to be used. It
is not permitted to connect the grounds of the sensor-inputs and logic-outputs with each other.
Separate installation of controller and inductive loads is recommended. Interference from
contactor coils must be suppressed by connecting adapted RC-combinations parallel to the
coils. Control circuits (e.g. for contactors) should not be connected to the mains power supply
terminals of the controller.
The configuration parameters are generally to be selected first (↗13 System).
The contents of this document are checked for the conformity with the hardware and software
described. Nevertheless, we are unable to preclude the possibility of deviations so that we are
unable to assume warranty for full compliance. However, the information given in the
publication is reviewed regularly. Necessary amendments are incorporated in the following
editions.
We would be pleased to receive any improvement proposals which you may have. The
information contained herein is subject to change without notice.
Electronic scrap and components are subject to special treatment and must be disposed of by
authorised companies.
R4000-XX-X-000-X-X_EN_V1.30
2 Assembly instructions
©ELOTECH GmbH
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2.1 Dimensions
R4000-XX-X-000-X-X_EN_V1.30
3 Type key
©ELOTECH GmbH
8
3Type key
**: Including E-Bus
**: If more than eight zones are required, an 8-zone controller must be supplemented with
an extension module R4010. An E-bus interface is required for communication with
the R4010.
R4000-XX-X-000-X-X_EN_V1.30
4 Connection diagrams
©ELOTECH GmbH
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4Connection diagrams
Option: continuous
Ground connection
Flat plug 6,3 mm must be connected to an earth rail via a thick cable (>= 4 mm2) in the
shortest possible way (< 20 cm)!
4.1 Connection Diagramm: Power supply, logic inputs and
heater current
Function of logic inputs
In_1:
0 =
1 =
Setpoint 1 active for all
zones.
Setpoint 2 active for all
zones
In_2:
0 =
1 =
Parameter Authorisation
is adjustable.
Parameter Authorisation
is not adjustable.
In_3:
No function
In_4:
No function
R4000-XX-X-000-X-X_EN_V1.30
4 Connection diagrams
©ELOTECH GmbH
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4.2 Connection diagram: Monitoring relay
4.3 Connection diagram: Sensors
It is not permitted to connect the grounds of the sensor-inputs and logic-outputs with each
other!
RTD/Ni120: The parameter Sensor Settings/Sensor has to be set accordingly to the connection
diagram (2-wire/3-wire) (↗13.5).
4.4 Anschlussbild: Logikausgänge
The power supply for the logic outputs has to be wired
externally:
+24 V have to be applied to the terminals B3 and G3.
B3 is connected internally to E3 and G3 is connected to
K3.
So the terminals E3 and K3 can be used to loop the +24 V.
The 24 V are switched to the outputs out x and thus control
the SSRs. Reference potential is the ground of the supply
voltage.
Andere Handbücher für R4000
2
Inhaltsverzeichnis
Andere Elotech Controller Handbücher
