Elpress Mini PVL130L Bedienungsanleitung

Elpress Mini

Instruction for use

PVL130L PVL350PVL130P

ELPRESS MINI | INSTRUCTION FOR USE

Table of contents

1 Introduction .............................................................................................................. 3

2 Labels........................................................................................................................... 3

3 Tool description.................................................................................................... 3-4

3.1 Brief description of the important features of the tool................................ 4

3.2 Crimp dies................................................................................................................... 5

4 Working with the tool............................................................................................ 6

4.1 Service and maintenance....................................................................................... 7

4.2 Battery and charger............................................................................................. 7-8

4.3 The light diode display............................................................................................ 8

5 Trouble shooting...................................................................................................... 8

6 Waste and scrap....................................................................................................... 9

7 Technical data........................................................................................................... 9

8 Declaration of conformity.......................................................................... 10-11

Symbols

Safety warnings

In order to avoid human injury and environmental damage,

do not disregard these instructions. After this symbol there is

often a symbol which explains the warning.

Operational warnings

To avoid damaging the pump unit, do not disregard them

ELPRESS MINI | INSTRUCTION FOR USE

1 Introduction

Read these instructions for use carefully before

starting to use the tool.

This tool shall only be used for crimping of Elpress’ terminals for electrical

conductors with Elpress’matched tool accessories.

Crimping with this tool must only be performed by operators trained in its

use and who have good knowledge about crimping and the risks that are

involved.

These instructions for use have to be observed during the entire life span of

the tool. The tool owner has to ensure

• the availability of the instructions for use for the operator and

• that the operator has read and understood the instructions for use

2 Labels

On one side of the tool there is a label showing the product name, the

manufacturer and the company logo. Near the battery you nd the serial

number.

3 Tool description

The crimp tools PVL130P, PVL130L and PVL350 are handheld, battery powe-

red crimp tools.

PVL130P has parallel crimp action resulting in very clean crimps in more

demanding applications. Crimp force is approx. 13 kN.

PVL130L has parallel crimp action with exchangeable dies for primarily

hexagonal crimp. The crimp head is slim and made for transformer applica-

tions. Crimp force is approx. 13kN

PVL350 has parallel crimp action with exchangeable dies for primarily hexa-

gonal crimps. The dies are held by latches to take the higher crimp force,

approx. 35 kN.

ELPRESS MINI | INSTRUCTION FOR USE

PVL130L

PVL350PVL130P

Note the following important details of the tool:

1 Trigger to actuate the crimp cycle

2 Button to open the crimping dies in case of an error or emergency

3 Crimp head

4 Battery, rechargeable Li-Ion (10,8 V, 1,5 Ah)

5 Button to unlock the battery

6 Latch to open the crimp head

7 Light diode, LED

3.1 Brief description of the important features of the tool

- The hydraulic unit incorporates an automatic retraction which returns the

piston into its starting position when the maximum force is reached.

- The tool is equipped with a special brake which stops the forward motion

of the piston/dies when the trigger is released.

- PVL130P and L have a crimp force of approx. 13 kN (1,3 ton) and PVL350

approx. 35 kN (3,5 ton)

- The crimping head can be smoothly turned by 300° around its longitudinal

axis in order to gain better access to tight corners and other difcult

working areas.

- The tool has a very light weight and provides a good handling through an

ergonomic design.

ELPRESS MINI | INSTRUCTION FOR USE

3.2 Crimp dies

The following crimp dies can be used with the different MINI-tools

Area Type of terminal Dies for Dies for Dies for No of

mm² (connector) PVL130P PVL130L PVL350 crimps

0,5-6 Pre-insulades terminals SA0760 - - 1

0,5-6 Un-insulated terminal with RB0560 - - 1

open neck (U-shape)

4-10 Un-insulated terminal with WB4099 - - 1

closed neck (O-shape)

0,25-2,5 Un-insulated terminal with KB0325 - - 1

indent crimp

End terminal (ferrules)

0,5-6 EB0560 - - 1

4-10 EB4010 - - 1

10-25 EB1025 - - 1

35-50 EB3550 - - 1

Tube terminals and connectors

10 KR10-xx/KS10-xx - - MB8 1

16 KRF16-xx/KSF16-xx - - MB9 1

25 KRF25-xx/KSF25-xx - - MB11 2

35 KRF35-xx/KSF35-xx - - MB13 2

50 KRF50-xx/KSF50-xx - - MB14.5 2

70 KRF70-xx/KSF70-xx - - MB17 3

10 KR10-xx/KS10-xx - - MB8 1

16 KRD16-xx/KSD16-xx - - MB8 1

25 KRD25-xx/KSD25-xx - - MB9 1

35 KRD35-xx/KSD35-xx - - MB11 2

50 KRD50-xx/KSD50-xx - - MB12 2

70 KRD70-xx/KSD70-xx - - MB14 3

95 KRD95-xx/KSD95-xx - - MB17 3

10 KR10-xx/KS10-xx - - MB7 1

16 KRT16-xx/KST16-xx - - MB8.5 1

25 KRT25-xx/KST25-xx - - MB10 2

35 KRT35-xx/KST35-xx - - MB12 2

50 KRT50-xx/KST50-xx - - MB14 3

70 KRT70-xx/KST70-xx - - MB16 3

6-16 CUT-connectors MB4016 1

4-10 KR/KS terminals MB4016 1

Transformer tapchanger

Size Ø 5 mm - LB5 - 1

Size Ø 7 mm - LB7 - 1

ELPRESS MINI | INSTRUCTION FOR USE

4 Working with tool

Pay attention to applicable instructions regarding work on electrical

appliances before starting any work.

Make sure that the dies in the tool is right for the crimping that you are go-

ing to do. If you are unsure – contact your supplier.

The crimp-head’s fork is opened on the PVL350 by pushing the latch (6).

Make sure that the dies t in the application and that they are in right posi-

tion.

At PVL130P the dies are xed by screws. The reason for this is that the dies

should not be used for frequently re-changing. When re-changing the dies,

you loosen the screws and put in the new dies in the fork. OBSERVE that the

biggest crimp gap shall be placed in the bottom of the fork. Crimp the dies

easily against each other with the trigger (1) and fastening the screws. The

crimping procedure starts with pressing the trigger (1) and it is recommen-

ded to rst make a light pressure on the trigger to position the connector

right in the tool and make sure that the cable is fully placed in the connec-

tor. After this the crimp procedure continues so that the tool automatically

is returned to its starting position.

Important

• The crimp procedure can be interrupt at any moment by releasing the

trigger bottom (1).

• The crimping dies can be returned to its starting position at any moment

by pressing the reset bottom (2).

• The crimping has achieved its highest power when the dies are returned

automatically. This is the normal way of working and ensures that the

crimping is totally performed.

• Use dies in accordance with table 3.2 above. If you wish to use other dies

- you must contact the supplier rst.

• The MINI-tools is constructed to be handheld. Do not put the tool in a

screw vice or likely – this can hurt inner parts of the tool.

• The MINI-tools shall not be used in continuously work. It can give

overheating damages of the tool.

• Electric motors in use can create sparks that can ignite explosive uids

and materials. Do not use the MINI-tools in explosive environments.

• Do not use the MINI-tools in rain and wet environments.

ELPRESS MINI | INSTRUCTION FOR USE

4.1 Service and maintenance

The MINI-tool shall be cleaned and dried after use. The axle for the fork in

the PVL350 and PVL130L shall be lubricated regular.

We recommend that the tool is send to an Elpress authorized service centre

or Elpress service department for service one time per year or more often if

the tool is used more than normal.

The only thing that the user can change is the die- and battery.

Do not damage the tools sealing, the guarantee is then no longer valid.

Service must be performed by Elpress Service department or an Elpress Aut-

horized Service center. Service inteval 10000 cykles.

4.2 Battery and charger

The battery charger is run with a nominal voltage of 230 VAC

(50 eller 60 Hz).

New batteries must be charge before use. The battery is loosening with the

button (5), see page 4. Charging time is approx. 40 min.

The charging level of the battery can be checked by the Light Emitting Diode,

LED on the charger:

1. The charger is connected to AC power and ready for loading

2. The charger is faulty

3. Charging

4. The battery is fully charged

5. The battery is missing

6. The battery is too hot or too cold

7. Note! Remove the battery from the charging unit when not connected to the mains.

The battery could otherwise be destroyed by deep discharge

LGML1

Li-Ion Charger

ELPRESS MINI | INSTRUCTION FOR USE

Charge at 5 – 40 °C.

If the battery has been used or it has been in the sun so that it is hot (>65°C)

the right LED can start to ash red. Take out the battery from the charger

and let it cool down. Charging can not be performed under 5 °C.

Do not leave or operate the charger in rain or snow and do not charge in

explosive environments.

No other types of batteries can be used in the MINI-tools.

4.3 The light diode display

This tool is equipped with a special circuit board incorporating

several important features to inform the user about the current

status of the unit. The LED (Pos.-No. 7) signals in the following

cases:

5 Trouble shooting

A. The tool leaks oil; return the tool to Elpress service. Do not open

the tool - no action can be done without special equipment and

competence.

B. The tool does not reach the required working force; stop

the crimping process. Press the reset button (2) and trigger

simultaneously (button 1) for about 10 seconds. If the malfunction

still exists, return the tool to Elpress service.

12 x

20 sec

3 x

When: After inserting the battery

Why: Self check

When: After working cycle

Why: Low battery level

When: After working cycle

Why: Time for service

When: After working cycle

Why: Tool or battery too hot

When: After interruption

Why: Error: Manual interruption of the

crimp

When:After working cycle

Why: Error: Automatic opening of the tool

due to exceeding the

crimp force

ELPRESS MINI | INSTRUCTION FOR USE

6 Waste and scrap

After a long and intensive use a high quality tool also needs to be scraped. If

this shall be performed by the user, different components must be treated in

different ways.

• The hydraulic oil represents a danger for the subsoil water. It

shall be disposal to a professional company.

• The Li-Ion battery must be disposed of according to the guide-

lines for disposal of dead batteries. They must be disposal th

rough professional companies (EEC battery guidelines).

• For disposal of the remaining parts please observe applicable

laws and recommendations.

The tool can always be sent back to the supplier.

7 Technical data

Type PV130P PV130L PV350

Weight of the tool (incl. battery), kg 1.5 1.5 1.6

Crimping time, s 2 2 3-4

Crimping force, kN 13 13 35

Battery voltage, V 10.8 10.8 10.8

Battery capacity, Ah 1.5 1.5 1.5

Charge time 40 min 40 min 40 min.

Number of crimps/charge (approx.) 230 200 120-150

Working temp., °C -10 + 40 -10 + 40 -10 + 40

The number of crimps/charge is very approximately; it depends on crimp-

type, area, temperature etc.

ELPRESS MINI | INSTRUCTION FOR USE

8 Declarations of conformity

Dokument.nr Ändr.nr. Datum Sida

Document No Change No Date Page

ELPRESS 0901-015100 19348 17-01-27 1 (2)

Produkt Godkänd av Upprättad av

Product Approved by Made by

Elpress Mini PVL130P, PVL130L, KS

ELPRESS

Elpress Mini PVL130S, PVL350

ÖVERENSSTÄMMELSEDEKLARATION

KONFORMITETSERKLÆRING

TODISTUS SLANDARDINMUKAISUUDESTA

DECLARATION OF CONFORMITY

KONFORMITÄTSERKLÄRUNG

KONFORMITEITSVERKLARING

DÉCLARATION DE CONFORMITÉ

DECLARACIÓN DE CONFORMIDAD

DECLARAÇÃO DE CONFIRMADADE

DICHIARAZIONE DI CONFORMITÀ

Tillverkare/Producent/Produsent/Valmistaja/Manufacturer/Hersteller/

Producent/Fabricant/Costruttore/Fabricante/Fabricante

ELPRESS AB

P.O. Box 186

SE-872 24 KRAMFORS

Tel +46 612 71 71 00

Fax +46 612 71 71 51

Kramfors 2017-01-27

................................................

Johannes Bålhammar

Technical manager

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