EMC2 302-000-589 Montageanleitung

Abstract

This document provides guidance for end-of-life recyclers on how to

identify and disassemble reportable materials in compliance with the

Waste Electrical and Electronic Equipment (WEEE) directive. The document

does not replace disposal instructions in EMC contracts, or those included

EMC

Product and Residuals Disposal Guidelines

December 2013

WEEE DISASSEMBLY INSTRUCTIONS

for the Li Ion Standby Power Supply (SPS)

WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589

EMC believes the information in this publication is accurate as of its

publication date. The information is subject to change without notice.

The information in this publication is provided “as is.” EMC Corporation

makes no representations or warranties of any kind with respect to the

information in this publication, and specifically disclaims implied

warranties of merchantability or fitness for a particular purpose.

Use, copying, and distribution of any EMC software described in this

publication requires an applicable software license.

For the most up-to-date listing of EMC product names, see EMC Corporation

Trademarks on EMC.com.

Part Number: 302-000-589

WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589

Table of Contents

1.0

Document Purpose ............................................................................................................ 4

2.0

Important Notice................................................................................................................ 4

3.0

How to Use These Instructions............................................................................................ 4

4.0

Related Documentation...................................................................................................... 4

5.0

Brand Owner Identification................................................................................................. 4

6.0

Acronyms.......................................................................................................................... 5

7.0

Product Identification ........................................................................................................ 7

8.0

Product Photos.................................................................................................................. 8

8.1 Li Ion SPS Photos— Front/Back Labeled................................................................................. 8

8.2 Li Ion SPS Battery-pack .......................................................................................................... 9

8.3 Li Ion SPS Chassis ................................................................................................................. 9

9.0

Locating Materials ........................................................................................................... 10

9.1 Locating Materials on a Li Ion SPS Battery-pack ................................................................... 11

9.2 Locating Materials on a Li Ion SPS Chassis........................................................................... 12

9.3 Locating Materials on a Li Ion SPS Main PCB ........................................................................ 13

9.4 Accessories and Optional Equipment................................................................................... 14

10.0

Li Ion SPS PCBs ............................................................................................................... 15

11.0

Reportable Materials........................................................................................................ 17

11.1 Materials of Interest to Recyclers ....................................................................................... 18

11.2 Precious Metals ................................................................................................................. 19

11.3 Plastic Part Markings ......................................................................................................... 19

12.0

Disassembling the Li Ion SPS ........................................................................................... 20

12.1 Prerequisites ..................................................................................................................... 20

12.1.1 Required Tools for Disassembly.................................................................................. 20

12.1.2 Safety Precautions and Battery Warnings.................................................................... 20

12.2 Disassembly Sequence...................................................................................................... 21

12.3 Removing the battery-pack from the SPS chassis ............................................................... 22

12.3.1 Disassembling the battery-pack ................................................................................. 23

12.4 Disassembling the SPS chassis ......................................................................................... 29

13.0

RoHS Restricted Materials ................................................................................................ 35

WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589

1.0

Document Purpose

This document provides the most accurate information available on the location and removal of

reportable materials as required by the European Union (EU) Waste Electrical and Electronic

Equipment (WEEE) Directive 2002/96/EC.

For more information on EMC’s environmental initiatives, policies, and goals go to:

http://www.emc.com/corporate/sustainability/index.htm

2.0

Important Notice

This document does not in any way replace disposal instructions in EMC contracts, or those included

EMC

Product and Residuals Disposal Guidelines.

3.0

How to Use These Instructions

EMC recommends that you adopt the following workflow to ensure the greatest efficiency in

compliance with WEEE legislation.

1. See 8.0 Product Photos to familiarize yourself with the hardware.

2. Review the items listed in 11.0 Reportable Materials, 11.1 Materials of Interest to Recyclers, and

11.2 Precious Metals to learn the recyclable materials present in this product.

3. Review 12.1.2 Safety Precautions and Battery Warnings prior to disassembling the product.

4. Review 12.2 Disassembly Sequence and subsequent tasks for removal procedures.

4.0

Related Documentation

EMC provides separate WEEE disassembly instructions per product platform. Contact the EMC WEEE

administrator at ewaste@emc.com to request additional documentation as required.

5.0

Brand Owner Identification

EMC Corporation

176 South Street

Hopkinton, Massachusetts 01748

U.S.A

http://www.emc.com

WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589

6.0

Acronyms

Table 1 defines acronyms that may be used in the document.

Table 1. Acronyms List

ABS Acrylonitrile butadiene styrene

Ag Silver

Au Gold

BBU Battery Backup Unit

Cd Cadmium

CFC Chlorofluorocarbons

CPU Central Processing Unit

Cr Vl Hexavalent Chromium

Cu Copper

DAE Disk Array Enclosure

DIMMs Dual in-line Memory Modules

DPE Disk Processor Enclosure

DRL Device Regulatory Label

EMI Electromagnetic Interference

ESD Electrostatic discharge

EU European Union

GWP Global Warming Potential

HC Hydrocarbons

HCFC Hydrochlorofluorocarbons

HDPE High-Density Polyethylene

Hg Mercury

LCC Link Control Card

LDPE Low-Density Polyethylene

Li Ion Lithium Ion

Pb Lead

PBB Polybrominated Biphenyls

PBDE Polybrominated Diphenyl Ethers

PC Polycarbonate

PCB Printed Circuit Board

PCT Polychlorinated Terphenyl

Pd Palladium

WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589

PETE or PET Polyethylene Terephthalate

PP Polypropylene

PS Polystyrene

Pt Platinum

PVC Polyvinyl Chloride

RoHS Restriction of Hazardous Substances

SAS Serial Attached SCSI

SP Storage Processor

SPE Storage Processor Enclosure

SPS Standby Power Supply

SSD Solid State Disk

V Volt

WEEE Waste Electrical and Electronic Equipment

WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589

7.0

Product Identification

Li Ion SPS (Standby Power Supply)

Note:

EMC uses the

Product Model Name

as the main identifier throughout this document.

Table 2. Product Model Name and Specifications

Product Model Name Li Ion SPS

Product Description

208Vac nominal input standby power supply (SPS),

Lithium-ion, with a 2.2KVA AC output and a 2.2KW

Watt DC output capability, accepting domestic and

international single-phase input sources.

Part Number 078-000-080

Note:

The part number cited above denotes the

complete SPS assembly including the tray and

battery-pack.

Li Ion battery-pack part numbers:

•078-000-082

•078-000-110-00

•078-000-111-00

Mass 29 lbs. (63.8 kg) max (includes battery-pack)

Dimensions Height: 8.59 cm (3.38 in)

Width: 20.96 cm (8.25 in)

Depth: 71.12 cm (28.0 in)

WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589

8.0

Product Photos

Components with reportable items are referred to consistently using a yellow blocked item number.

Sub-components are identified by appending that number with a letter. All reportable items are

cross-referenced in 9.0 Locating Materials

8.1

Li Ion SPS Photos— Front/Back Labeled

There are only two primary components of the Li Ion SPS, the SPS chassis and the removable battery-

pack.

Figure 1. Front view

Figure 2. Rear view

Table 3. Main components with reportable items

Item #

Item Description

Item #

Item Description

1 Lithium-ion battery-pack 2 SPS chassis

WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589

8.2

Li Ion SPS Battery-pack

Figure 3. Li Ion SPS battery-pack

8.3

Li Ion SPS Chassis

Figure 4. Li Ion SPS chassis

WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589

9.0

Locating Materials

Each of the main components may have subcomponents that have specific reportable items. In that

case, a lower case letter is appended to the main component number. Refer to Table 4.

Table 4. Component/sub-component ID table

Item #

Item Description

Sub-

Item #

Sub-component Description

1 Li Ion SPS Battery-pack

See:

12.3.1 Disassembling the battery-pack

1a Cover, lid, plastic (316g <PC>)

1b Cover, base, plastic (325g <PC>)

1c Lithium-ion battery (Qty = 48)

1d Battery main PCB

1e Battery connector PCB

1f Copper bus bar, large

1g Copper bus bar, small

1h Light pipes

(<25 grams of unmarked plastic)

1i Battery-pack holders (2), plastic

1j Battery connectors, nickel (96)

2 Li Ion SPS Chassis

See:

12.4 Disassembling the SPS chassis

2a SPS chassis lid

2b SPS chassis frame

2c SPS Main PCB

2d SPS fan

2e Plastic battery-pack rails (4)

(each <25 grams of unmarked plastic)

2f SPS midplane PCB

2g Plastic battery-pack latch

(28.5 grams of unmarked plastic)

2h SPS midplane PCB plastic shield

(<25 grams of unmarked plastic)

2i Colored plastic wheel indicator

(<25 grams of unmarked plastic)

3 Li Ion SPS Main PCB 3a Heatsinks, non-ferrous metal

3b Copper coils

3c Large capacitors

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