Emerson Numatics G2-2 series Gebrauchsanweisung

G2-2 Series AS-i Quick Start Manual

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Getting Started

This is a brief document designed to quickly get you started setting up your valve manifold with an integrated

Numatics’ G2-2 AS-i communication node.

1) Initial Unpacking and Inspection

1) Examine exterior of package for signs of damage. Report any damage to shipping carrier.

2) Remove wrapped manifold assembly from box.

a) Remove manifold assembly from anti-static packaging

b) Retain documentation for installation and configuration

3) Examine manifold assembly for any shipping damage such as:

a) Bent pins or connectors

b) Report any damage to shipping carrier immediately

4) Examine manifold assembly for proper ordered configuration. (Valves, I/O, Protocol, etc.)

2) G2-2 Introduction

Below is an example of a 2012 series valve manifold. This fieldbus manifold series is capable of addressing a

total of up to 16 Inputs and 16 Outputs (using 4 separate AS-i addresses. This would include 16 valve outputs

and 16 input connectors, which are located on the top of the AS-i modules. There are 14 AS-i configurations

currently available. Each of the configurations is available in both standard and extended addressing and

contain different configurations of inputs and outputs. Also located on the top of the AS-i modules are two flat

cable connectors: a 2-pin communication connector (yellow cable) and a 2-pin Aux. power connector (black

cable). These connectors are labeled accordingly.

G2-2 Series AS-i Quick Start Manual

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3) AS-i Communication Module Part Numbers

Located below are charts for the different AS-i communication modules and boards currently available. Each

of the modules has either 1,2,3 or 4 AS-i nodes. This allows the user to choose between different numbers of

inputs and coil outputs. Please see below and on the next few pages for the correct I/O values for your

particular application.

AS-i Communication Board Replacement Part Numbers

Connector Type Description Part Number

Standard Addressing Valve Output Board 256-836

Extended Addressing Valve Output Board 256-907

Cover Assembly with 0 Inputs 205-329

Cover Assembly with 4 Inputs 205-330

Insulation

Displacement

Cover Assembly with 8 Inputs 205-331

AS-i Complete Communication Module I/O Chart:

Standard Addressing (239-2055) Standard Addressing (239-2058) Standard Addressing (239-2056)

Available Outputs 4 Available Outputs 4 Available Outputs 8

Available Inputs 0 Available Inputs 4 Available Inputs 0

Extended Addressing (239-2171)

Extended Addressing (239-2172) Extended Addressing (239-2166)

Available Outputs 3 Available Outputs 3 Available Outputs 6

Available Inputs 0 Available Inputs 4 Available Inputs 0

Number of

addressable nodes 1 Number of

addressable nodes 2

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AS-i Communication Node I/O Chart Continued:

Standard Addressing (239-2059) Standard Addressing (239-2060) Standard Addressing (239-2180)

Available Outputs 8 Available Outputs 8 Available Outputs 12

Available Inputs 4 Available Inputs 8 Available Inputs 0

Extended Addressing (239-2165)

Extended Addressing (239-2164) Extended Addressing (239-2176)

Available Outputs 6 Available Outputs 6 Available Outputs 9

Available Inputs 4 Available Inputs 8 Available Inputs 0

Number of

addressable nodes 2 Number of

addressable nodes 3

Standard Addressing (239-2181) Standard Addressing (239-2231) Standard Addressing (239-2232)

Available Outputs 12 Available Outputs 12 Available Outputs 12

Available Inputs 4 Available Inputs 8 Available Inputs 12

Extended Addressing (239-2175)

Extended Addressing (239-2174) Extended Addressing (239-2173)

Available Outputs 9 Available Outputs 9 Available Outputs 9

Available Inputs 4 Available Inputs 8 Available Inputs 12

Number of

addressable nodes 3 Number of

addressable nodes 3

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AS-i Communication Node I/O Chart Continued:

Standard Addressing (239-2057) Standard Addressing (239-2177) Standard Addressing (239-2178)

Available Outputs 16 Available Outputs 16 Available Outputs 16

Available Inputs 0 Available Inputs 4 Available Inputs 8

Extended Addressing (239-2169)

Extended Addressing (239-2168) Extended Addressing (239-2167)

Available Outputs 12 Available Outputs 12 Available Outputs 12

Available Inputs 0 Available Inputs 4 Available Inputs 8

Number of

addressable nodes 4 Number of

addressable nodes 4

Standard Addressing (239-2179) Standard Addressing (239-2162)

Available Outputs 16 Available Outputs 16

Available Inputs 12 Available Inputs 16

Extended Addressing (239-2170)

Extended Addressing (239-2163)

Available Outputs 12 Available Outputs 12

Available Inputs 12 Available Inputs 16

Number of

addressable nodes 4 Number of

addressable nodes 4

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4) I/O Mapping Example

Example:

Assumed Settings

-Single Z-Boards™ are used with single

solenoid valves

-Double Z-Boards™ are used with double

solenoid valves

-Node is configured to use addresses

28, 29, 30 and 31 on an AS-i network

(16 Outputs and 12 Inputs total).

-Node uses standard addressing.

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I/O Mapping Table Example Continued

Output Table

Node

Address Output Bit

28 Valve Coil

No. 1

Valve Coil

No. 2

Valve Coil

No. 3

Valve Coil

No. 4

29 Valve Coil

No. 5

Valve Coil

No. 6

Valve Coil

No. 7

Valve Coil

No. 8

30 Valve Coil

No. 9

Valve Coil

No. 10

Valve Coil

No. 11

Valve Coil

No. 12

31 Valve Coil

No. 13

Valve Coil

No. 14

Valve Coil

No. 15

Valve Coil

No. 16

Input Table

Node

Address Input Bit

28 Input No. 1 Input No. 2 Input No. 3 Input No. 4

29 Input No. 1 Input No. 2 Input No. 3 Input No. 4

30 Input No. 1 Input No. 2 Input No. 3 Input No. 4

31 Not Available on this Module.

If double z-boards are used to power a single solenoid valve, two outputs

are used instead of just one. This output will be reserved in the output

table even if it is not powering a valve solenoid.

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5) Input Pin-Out

AS-i Input 8mm (M8) connector Pin-Out Chart

Pin No. Function Description

1 +24 VDC Input Power

3 0 VDC Input Common

4 Input 1 Input Signal (PNP)

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6) LED Functions

Upon power up, the LEDs indicate the status of the unit. There are up to fourteen LEDs on the G2-2 AS-i

module; PWRext, PWRbus, Error, PWRext 2, PWRbus 2, Error 2, and a series of LED’s for inputs (if module

includes input capabilities). This is dependent upon which AS-i node is being utilized.

LED

Name Color Status Description

OFF No power applied to the power connector.

PWRext Green ON Power applied to the power connector.

OFF No power applied to the bus connector.

PWRbus Green ON Power applied to the bus connector.

OFF The AS-i node is currently able to connect to the network.

The AS-i node is currently able to connect to I/O.

Error Red

ON The AS-i node is currently unable to connect to the network.

The AS-i node is currently unable to connect to I/O.

OFF There is currently no power applied to the power connector on the

second addressable circuit board.

PWRext 2 Green

ON There is currently power applied to the power connector on the

second addressable circuit board.

OFF There is currently no power applied to the bus connector on the

second addressable circuit board.

PWRbus 2 Green

ON There is currently power applied to the bus connector on the

second addressable circuit board.

OFF

The AS-i node is currently able to connect to the network on the

second addressable circuit board.

The AS-i node is currently able to connect to I/O on the second

addressable circuit board.

Error 2 Red

The AS-i node is currently unable to connect to the network on the

second addressable circuit board.

The AS-i node is currently unable to connect to I/O on the second

addressable circuit board.

Off OFF

No input is connected to the module.

The input is not currently being made or on.

Green ON The input is currently being made or on.

Input

Red ON The input has a short circuit condition.

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7) Jumper Settings

There are two jumpers located on the removable AS-i address board (node). These jumpers are for selecting

external power (through power connector) or internal power (through communication connector) for the

outputs. The Numatics’ AS-i nodes are factory set to operate using external auxiliary power (black cable) for

coil outputs. By changing the power jumpers on each removable AS-i circuit board (node), as shown above,

output power can be alternatively supplied by the network (yellow) cable. When powering outputs from the

network (yellow) cable there is a 1 Amp total current limitation per AS-i node board (thus a 2 node module can

only draw a maximum of 2 Amps total from the network power).

Power Rating

Maximum system current capability is 1 Amp. when powering outputs through the network cable.

Voltage Tolerance Current Power

Solenoid Valve Coil 2005 (Each) 24VDC +10%/-15% 0.042 A 1.00 Watts

Solenoid Valve Coil 2012 (Each) 24VDC +10%/-15% 0.105 A 2.50 Watts

Solenoid Valve Coil 2035 (Each) 24VDC +10%/-15% 0.105 A 2.50 Watts

Solenoid Valve Coil ISO - SPA (Each) 24VDC +10%/-15% 0.160 A 4.00 Watts

Discrete Input Status LEDs (Each) 24VDC - 0.015 A 0.36 Watts

8) Standard vs. Extended Addressing

There is a choice between standard and extended addressing. Extended addressing allows the user to use 62

addresses on the network but limits the user to 3 outputs per AS-i node. Standard addressing allows for 31

addresses per network and 4 outputs per AS-i node. The AS-i Communication Node I/O Chart below includes

the part numbers of both the standard and extended addressing AS-i modules.

Please be aware of the overall current requirements when driving output

devices from network power so the appropriate current limits of network

power are not exceeded.

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9) Writing Output Values to the AS-i Node

When hexadecimal values are used to operate corresponding I/O, the following reference chart can be used.

For example, an input of “E” (hex) would energize outputs 2, 3, and 4 simultaneously.

Below is a chart showing hexadecimal and binary write values and the corresponding outputs.

Hexadecimal

Value

Binary

Value Output Coil 4 Output Coil 3 Output Coil 2 Output Coil 1

0x0 0000 OFF OFF OFF OFF

0x1 0001 OFF OFF OFF ON

0x2 0010 OFF OFF ON OFF

0x3 0011 OFF OFF ON ON

0x4 0100 OFF ON OFF OFF

0x5 0101 OFF ON OFF ON

0x6 0110 OFF ON ON OFF

0x7 0111 OFF ON ON ON

0x8 1000 ON OFF OFF OFF

0x9 1001 ON OFF OFF ON

0xA 1010 ON OFF ON OFF

0xB 1011 ON OFF ON ON

0xC 1100 ON ON OFF OFF

0xD 1101 ON ON OFF ON

0xE 1110 ON ON ON OFF

0xF 1111 ON ON ON ON

Please note: There are four outputs per node address, thus if more that 4 coils (3 coils for Extended

Addressing units) are installed an additional As-i node will be put in the communication module.

10) Addressing AS-i Nodes

When commissioning an AS-i network all slave node device addresses must be set on the connected nodes.

This network address is stored in the non-volatile flash memory within the node. Setting the node address can

be achieved in the following ways:

1) Via the network connection using an AS-i master and the appropriate software that allows

“Change_Operating_Address” function. However, care should be taken that there are no duplicate

node addresses on the network, otherwise addressing cannot be achieved. We recommend that only

the node that is to be addressed be connected to the network to insure non duplicate addresses

address.

2) Via a handheld addressing tool commonly available from such manufactures as Siemens,

Pepperel+Fuchs, Effector, etc… . This is the most common way to address an AS-i node and is very

simple to accomplish. We recommend that only one node be addressed at a time. Exact procedures

vary from various handheld unit manufactures, but the concept is always the same. The handheld unit

is connected to the communication connector of the slave node and establishes communication to it

(Numatics’ AS-i node are factory set to Address 30 or 31). The appropriate slave node is identified via

the display of the handheld unit and then pressing a specific combination of keys on the handheld tool

changes the address on that specific slave node.

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