Emerson Daniel 700 Series Bedienungsanleitung

User manual

P/N 3-9008-553, Rev AO

November 2020

Daniel™ Model 700 Control Valve

NPS 2 through 16 / Class 150-600

Safety and approval information

This Daniel product complies with all applicable European directives when properly installed in accordance with the instructions in

this manual. Refer to the EU declaration of conformity for directives that apply to this product. The EU declaration of conformity,

with all applicable European directives, and the complete ATEX Installation Drawings and Instructions are available on the internet

at www.emerson.com or through your local Daniel support center.

Information affixed to equipment that complies with the Pressure Equipment Directive, can be found on the internet at http://

www.emerson.com.

For hazardous installations in Europe, refer to standard EN 60079-14 if national standards do not apply.

Other information

Full product specifications can be found in the product data sheet. Troubleshooting information can be found in the user manual.

Product data sheets and manuals are available from the Daniel web site at http://www.emerson.com.

Return policy

Follow Emerson procedures when returning equipment. These procedures ensure legal compliance with government

transportation agencies and help provide a safe working environment for Emerson employees. Emerson will not accept your

returned equipment if you fail to follow Emerson procedures. Return procedures and forms are available on our web support site

at www.emerson.com, or by phoning the Emerson Customer Service department.

Emerson Flow customer service

Email:

•Worldwide: [email protected]

•Asia-Pacific: [email protected]

Telephone:

North and South America Europe and Middle East Asia Pacific

United States 800-522-6277 U.K. 0870 240 1978 Australia 800 158 727

Canada +1 303-527-5200 The Netherlands +31 (0) 704 136 666 New Zealand 099 128 804

Mexico +41 (0) 41 7686 111 France 0800 917 901 India 800 440 1468

Argentina +54 11 4837 7000 Germany 0800 182 5347 Pakistan 888 550 2682

Brazil +55 15 3413 8000 Italy 8008 77334 China +86 21 2892 9000

Central & Eastern +41 (0) 41 7686 111 Japan +81 3 5769 6803

Russia/CIS +7 495 981 9811 South Korea +82 2 3438 4600

Egypt 0800 000 0015 Singapore +65 6 777 8211

Oman 800 70101 Thailand 001 800 441 6426

Qatar 431 0044 Malaysia 800 814 008

Kuwait 663 299 01

South Africa 800 991 390

Saudi Arabia 800 844 9564

UAE 800 0444 0684

Contents

Part I Plan

Chapter 1 Introduction.............................................................................................................. 7

1.1 Purpose of this manual................................................................................................................ 7

1.2 Hazard messages.........................................................................................................................7

1.3 Personnel qualifications...............................................................................................................7

1.4 Warranty restrictions................................................................................................................... 9

1.5 Assistance....................................................................................................................................9

1.6 Description of the Model 700 Control Valves............................................................................... 9

1.7 Agency certifications for control valves Model 700.................................................................... 18

Chapter 2 Operating conditions and specifications...................................................................19

2.1 Operating conditions for the control valve.................................................................................19

2.2 Specifications for the control valve............................................................................................ 23

Chapter 3 Control valve handling............................................................................................. 27

3.1 Receive the control valve........................................................................................................... 27

3.2 Store the control valve...............................................................................................................27

Chapter 4 Prepare the control valve for use.............................................................................. 29

4.1 Lifting conditions.......................................................................................................................29

4.2 Lifting requirements for personnel.............................................................................................30

4.3 Configure the control valve........................................................................................................32

Part II Install

Chapter 5 Installation prerequisites......................................................................................... 37

5.1 Pre-start checks......................................................................................................................... 37

Chapter 6 Installation procedure..............................................................................................39

6.1 External components assembly................................................................................................. 39

Chapter 7 Testing the product..................................................................................................41

7.1 Commission the control valve....................................................................................................41

Part III Operate

Chapter 8 Operation parameters..............................................................................................45

8.1 Control valve normal operation................................................................................................. 45

8.2 Operation accessories................................................................................................................45

8.3 Operation overview................................................................................................................... 45

User manual Contents

P/N 3-9008-553 November 2020

User manual 3

Part IV Maintain

Chapter 9 Planned maintenance...............................................................................................49

9.1 Maintenance considerations......................................................................................................49

9.2 Tools required for mechanical components............................................................................... 49

9.3 Disassemble/Assemble the control valve................................................................................... 49

9.4 Mechanical assembly................................................................................................................. 53

9.5 Planned maintenance tasks....................................................................................................... 62

Chapter 10 Corrective maintenance........................................................................................... 63

10.1 Control valve troubleshooting................................................................................................. 63

10.2 Verify the return to operational condition................................................................................64

Chapter 11 Spare parts...............................................................................................................65

11.1 Order spare parts.....................................................................................................................65

Chapter 12 Decommission......................................................................................................... 67

12.1 Shut down the control valve.................................................................................................... 67

12.2 Shipment of the control valve.................................................................................................. 67

Contents User manual

November 2020 P/N 3-9008-553

4 Daniel Series 700 Control Valve

Part I

Plan

User manual Plan

P/N 3-9008-553 November 2020

User manual 5

Plan User manual

November 2020 P/N 3-9008-553

6 Daniel Series 700 Control Valve

1 Introduction

1.1 Purpose of this manual

This manual provides guidance to owners and personnel in the installation, operation and

maintenance of the DanielTM Model 700 Control Valve manual, 3-9008-553. It is imperative

that product owners and operation personnel read and follow the information contained

in this manual to ensure that the control valve is installed correctly and is operating

according to the design certifications and safety considerations.

1.2 Hazard messages

This document uses the following criteria for hazard messages based on ANSI standards

Z535.6-2011 (R2017).

DANGER

Serious injury or death will occur if a hazardous situation is not avoided.

WARNING

Serious injury or death could occur if a hazardous situation is not avoided.

CAUTION

Minor or moderate injury will or could occur if a hazardous situation is not avoided.

NOTICE

Data loss, property damage, hardware damage, or software damage can occur if a

situation is not avoided. There is no credible risk of physical injury.

Physical access

NOTICE

Unauthorized personnel can potentially cause significant damage and/or misconfiguration

of end users' equipment. Protect against all intentional or unintentional unauthorized use.

Physical security is an important part of any security program and fundamental to

protecting your system. Restrict physical access to protect users' assets. This is true for all

systems used within the facility.

1.3 Personnel qualifications

Read and follow all instructions, dangers, warnings, and cautions to avoid personal injury

or property damage during system operation. Emerson is not responsible for damage or

injury resulting from unsafe use of products, lack of maintenance, incorrect installation of

equipment or system operation. If in doubt about any applications and safety precautions

described in this document, contact Emerson.

User manual Introduction

P/N 3-9008-553 November 2020

User manual 7

Inform and train all personnel in the proper installation, operation, and maintenance of

this product. To ensure safe and proper performance, only informed and trained personnel

should install, operate, repair and maintain this product. For further questions about

training requirements, contact your local Emerson representative.

Operations risk assessment must be used and followed in conjunction with this document

when performing all online retrieval operations.

Ensure that all end user and installation specific safety requirements are read, understood

and adhered to.

Ensure that any operator that is conducting work on the equipment, is following end user

guidelines on the use of protective equipment including, but not limited to:

•Safety helmet or hard hat

•Steel-toed shoes

•Safety glasses

•Working gloves (suitable for mechanical operations)

•Chemical resistant latex gloves or the equivalent

•Long-sleeved, fire-retardant shirt and fire-retardant trousers or full-length fire

retardant coveralls

Additional PPE may be required depending on facility requirements and MSDS

requirements, if applicable. Failure to comply may result in personnel injury.

WARNING

RISK TO PERSONNEL AND EQUIPMENT

Failure to follow the installation, operation or maintenance instructions for a Daniel

product could lead to serious injury or death from explosion or exposure to dangerous

substances. To reduce the risk:

•Comply with all information on the product, in this manual, and in any local and

national codes that apply to this product.

•Do not allow untrained personnel to work with this product.

•Use Daniel parts and work procedures specified in this manual.

NOTICE

Observe all precautionary signs posted on the equipment to avoid serious injury.

WARNING

RISK TO PERSONNEL AND EQUIPMENT

Operation of this product on pressurized lines may potentially imply operational risk for

personnel and equipment from the potential escape of hot gas or liquid, which could

result in serious injury.

Observe all precautionary signs on the equipment.

Introduction User manual

November 2020 P/N 3-9008-553

8 Daniel Series 700 Control Valve

WARNING

RISK TO PERSONNEL AND EQUIPMENT

The operation of the Daniel product involves heavy equipment handling. Observe the

following guidelines to avoid potentially serious injury:

•Be aware of your limitations and ask for assistance if needed.

•Do not attempt to lift weight beyond your capacity.

•Lift with your legs, not your back.

Note

Mechanical lifting tools may also be used in some locations to reduce risk.

NOTICE

Attending the training course for this product is not considered sufficient for operating the

tool on pressurized lines. Emerson requires a two-man crew with formal training.

Additionally, at least one of the operators must have a record of extensive field experience

and be certified for this work.

Emerson assumes no responsibility for incidents, or consequences of incidents, occurring

as a result of the use of this product by others than Emerson or its designated personnel,

and have no liability whatsoever for any such work.

Consult Emerson for more details on both training and certification.

1.4 Warranty restrictions

Visually inspect all components for shipping damage. If shipping damage is found, notify

the carrier at once. Shipping damage is not covered by the warranty. The carrier is

responsible for all repair and replacement costs resulting from shipment damage.

1.5 Assistance

The Emerson Global Service Center is organized through a network of service centers

worldwide, and supports all service requirements or technical queries. For the Product

Support Help Desk, go to: http://www.emerson.com or contact your nearest Emerson

service provider.

1.6 Description of the Model 700 Control Valves

1.6.1 General features of the control valve

The Daniel™ Model 700 Control Valve operates on a balanced piston principle, spring

biased (loaded) to the closed position.

The valve can be configured as a check valve to prevent reverse flow. It is possible, in some

applications, to reverse flow through the pilot control loop, but this can be eliminated by

installing a check valve in the X-port.

User manual Introduction

P/N 3-9008-553 November 2020

User manual 9

The Daniel Model 700 Control Valves have the following characteristics:

•Modular construction: All internal parts including seat ring can be removed with the

cylinder assembly without disturbing line connections.

•No diaphragms or stuffing boxes

•45° body design assures high capacity

•Positive shut-off

•Uniform speed-of-response

•Linear control

•O-ring plus metal-to-metal seat

•Pilots and other optional accessories enable the valve to perform a variety of control

functions such as back pressure control, regulating rate-of-flow, pressure relief, surge

control, etc.

1.6.2 Control valve applications

This is the starting point for unlimited control applications. The basic valve needs to

incorporate a pilot control loop, which is mandatory for it to function, see Daniel Liquid

Control Valves Technical Guide (P/N DAN-LIQ-TG-44) for specific applications.

1.6.3 Operation overview of the control valve

The basic valve operates on a balanced piston principle, spring biased (loaded). Refer to

Figure 1-1. The term balanced piston means that the exposed area on the spring side (P3)

of the piston and the bottom side (P1) are equal in area. The spring is the differential force

that closes the piston when (P1) and (P3) pressures are equal.

To open the valve, the pressure against the bottom of the piston (P1) must exceed the

pressure on the spring side of the piston (P3) plus spring force.

Closed position

Figure 1-1 illustrates the closed valve. Y-port (P3) to Z-port (P2) is closed. X-port (P1) and

Y-port (P3) pressures are balanced. The differential force created by the main valve spring,

closes the piston and keeps it seated.

Therefore, total pressure equals 40 psi @ (P1) and 45 psi @ (P3) or (P3 minus P1) - 5 psid.

The needle valve/strainer controls the speed of the closure by controlling the flow through

the X-port.

Introduction User manual

November 2020 P/N 3-9008-553

10 Daniel Series 700 Control Valve

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