Emerson Fisher EU Bedienungsanleitung

www.Fisher.com

Fisher™EU and EW Valves NPS 12 through 24 x 20

(Obsolete)

Contents

Introduction 1.................................

Safety Instructions 1............................

Specifications 2................................

Inspection and Maintenance Schedules 2...........

Parts Ordering 2................................

Installation 3..................................

Maintenance 4.................................

Latest Published Instruction Manual 5..............

Introduction

The product covered in this document is no longer in production. This document, which includes the latest published

version of the instruction manual, is made available to provide updates of newer safety procedures. Be sure to follow

the safety procedures in this supplement as well as the specific instructions in the included instruction manual.

Part numbers in the included instruction manual should not be relied on to order replacement parts. For replacement

parts, contact your Emerson sales office.

For more than 30 years, Fisher products have been manufactured with asbestos‐free components. The included

manual might mention asbestos containing parts. Since 1988, any gasket or packing which may have contained some

asbestos, has been replaced by a suitable non‐asbestos material. Replacement parts in other materials are available

from your sales office.

Safety Instructions

Please read these safety warnings, cautions, and instructions carefully before using the product.

These instructions cannot cover every installation and situation. Do not install, operate, or maintain this product

without being fully trained and qualified in valve, actuator and accessory installation, operation and maintenance. To

avoid personal injury or property damage it is important to carefully read, understand, and follow all of the contents of

this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact

your Emerson sales office before proceeding.

Instruction Manual

D102010X012

EU and EW Series Valves

February 2020

Instruction Manual

D102010X012

EU and EW Series Valves

February 2020

Specifications

This product was intended for a specific range of service conditions‐‐pressure, pressure drop, process and ambient

temperature, temperature variations, process fluid, and possibly other specifications. Do not expose the product to

service conditions or variables other than those for which the product was intended. If you are not sure what these

conditions or variables are, contact your Emerson sales office for assistance. Provide the product serial number and all

other pertinent information that you have available.

Inspection and Maintenance Schedules

All products must be inspected periodically and maintained as needed. The schedule for inspection can only be

determined based on the severity of your service conditions. Your installation might also be subject to inspection

schedules set by applicable governmental codes and regulations, industry standards, company standards, or plant

standards.

In order to avoid increasing dust explosion risk, periodically clean dust deposits from all equipment.

When equipment is installed in a hazardous area location (potentially explosive atmosphere), prevent sparks by proper

tool selection and avoiding other types of impact energy.

Parts Ordering

Whenever ordering parts for older products, always specify the serial number of the product and provide all other

pertinent information that you can, such as product size, part material, age of the product, and general service

conditions. If you have modified the product since it was originally purchased, include that information with your

request.

WARNING

Use only genuine Fisher replacement parts. Components that are not supplied by Emerson should not, under any

circumstances, be used in any Fisher product, because they may void your warranty, might adversely affect the

performance of the product, and could cause personal injury and property damage.

Instruction Manual

D102010X012

EU and EW Series Valves

February 2020

Installation

WARNING

D Personal injury or equipment damage caused by sudden release of pressure or bursting of parts may result if the valve

assembly is installed where service conditions could exceed the limits given in the applicable product literature, the

limits on the appropriate nameplates, or the mating pipe flange rating. Use pressure‐relieving devices as required by

government or relevant industry codes and good engineering practices. If you cannot determine the ratings and limits

for this product, contact your Emerson sales office before proceeding.

D To avoid personal injury, always wear protective gloves, clothing, and eyewear when performing any installation

operations.

D To avoid personal injury or property damage, use proper lifting and rigging practices while lifting, installing or

removing the valve assembly. Be sure to use lifting and rigging equipment properly sized and selected for the weight

and configuration of the valve assembly or component being lifted.

D Personal injury could result from packing leakage. Valve packing was tightened before shipment; however, the packing

might require some readjustment to meet specific service conditions.

D Many rotary shaft valves are not necessarily grounded to the pipeline when installed in a flammable, hazardous, oxygen

service, or explosive atmospheres. An explosion is possible, due to the discharge of static electricity from the valve

components. To avoid personal injury or property damage, make sure that the valve is grounded to the pipeline before

placing the control valve assembly into service. Use and maintain alternate shaft‐to‐body bonding, such as a

shaft‐to‐body bonding strap assembly.

D Rotary shaft valves are designed and intended for installation between flanges. Personal injury or property damage may

result from improper installation. To avoid personal injury or property damage caused by the sudden release of

pressure or bursting of parts, do not use or install rotary shaft valves (including single lug constructions) for dead‐end

service.

D Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

D If installing into an existing application, also refer to the WARNING in the Maintenance section.

D When ordered, the valve configuration and construction materials were selected to meet particular pressure,

temperature, pressure drop, and controlled fluid conditions. Responsibility for the safety of process media and

compatibility of valve materials with process media rests solely with the purchaser and end‐user. To avoid possible

personal injury and because some valve/trim material combinations are limited in their pressure drop and temperature

ranges, do not apply any other conditions to the valve without first contacting your Emerson sales office.

CAUTION

D Ensure that the valve and adjacent pipelines are free of foreign material that could damage the valve seating surfaces.

Instruction Manual

D102010X012

EU and EW Series Valves

February 2020

Maintenance

WARNING

Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before performing

any maintenance operations:

D Always wear protective gloves, clothing, and eyewear.

D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the

actuator cannot suddenly open or close the valve.

D Use bypass valves or completely shut off the process to isolate the valve from process pressure.

D Do not remove the actuator while the valve is pressurized.

D Relieve process pressure from both sides of the valve. Drain the process media from both sides of the valve.

D Vent the pneumatic actuator loading pressure and relieve any actuator spring pre‐compression.

D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.

D The valve packing box might contain process fluids that are pressurized, even when the valve has been removed from the

pipeline. Process fluids might spray out under pressure when removing the packing hardware or packing rings, or when

loosening the packing box pipe plug. Cautiously remove parts so that fluid escapes slowly and safely.

D Many valve parts that are moving can injure you by pinching, cutting, or shearing. To help prevent such injury, stay

clear of any moving part.

D Never apply pressure to a partially assembled valve.

D To avoid personal injury or property damage caused by uncontrolled movement of a valve bonnet, loosen the bonnet by

following these instructions: Do not remove a stuck bonnet by pulling on it with equipment that can stretch or store

energy in any other manner. The sudden release of stored energy can cause uncontrolled movement of the bonnet.

Loosen bonnet nuts approximately 3 mm (0.125 inch). Then loosen the body‐to‐bonnet gasketed joint by either rocking

the bonnet or prying between the bonnet and body. Work the prying tool around the bonnet until the bonnet loosens.

If no fluid leaks from the joint, proceed with bonnet removal.

D As you remove parts, such as valve shafts, other parts, such as disks can fall from the valve body or suddenly move to

another position in the valve. To avoid injury from falling or moving parts, be sure to support parts and be sure they are

in a stable position as you disassemble the valve.

D Personal injury could result from packing leakage. Do not scratch the drive shaft or packing box wall while removing

packing parts.

D Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

Emerson Automation Solutions

Marshalltown, Iowa 50158 USA

Sorocaba, 18087 Brazil

Cernay, 68700 France

Dubai, United Arab Emirates

Singapore 128461 Singapore

www.Fisher.com

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not

to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are

governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such

products at any time without notice.

Fisher, FIELDVUE, Cavitrol, WhisperFlo, Whisper Trim, and ENVIRO-SEAL are marks owned by one of the companies in the Emerson Automation Solutions

business unit of Emerson Electric Co. Emerson Automation Solutions, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric

Co. All other marks are the property of their respective owners.

Neither Emerson, Emerson Automation Solutions, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance

of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.

www.Fisher.com

Fisher™EU and EW Valves NPS 12 through 24 x 20

Contents

Introduction 1.................................

Scope of Manual 1.............................

Educational Services 2.........................

Description 3.................................

Specifications 4...............................

Installation 4..................................

Maintenance 5................................

Packing Lubrication 8..........................

Packing Maintenance 8.........................

Replacing Packing 9........................

Trim Maintenance 12..........................

Trim Removal 12..........................

Lapping Seating Surfaces 13.................

Valve Plug Maintenance 13..................

Trim Replacement 15......................

Retrofit: Installing Bore Seal Trim 18..............

Replacement of Installed Bore Seal Trim 20........

Trim Removal (Bore Seal Constructions) 20....

Lapping Metal Seats

(Bore Seal Constructions) 21..............

Remachining Metal Seats

(Bore Seal Constructions) 21..............

Trim Replacement

(Bore Seal Constructions) 22..............

Parts Ordering 23...............................

Parts List 24...................................

Figure 1. NPS 24 x 20 Fisher EWT Valve with Piston

Actuator and FIELDVUE™ DVC6200 Digital Valve

Controller

W9156‐2

Introduction

Scope of Manual

This instruction manual includes installation and maintenance information for NPS 12 through 24 x 20 CL150 through

600 Fisher EUD, EUT, EUT‐2, EWD, EWT, and EWT‐2 valves, and the NPS 12 and 20 x 16 CL900 EUD, EUT-2, EWD, and

EWT‐2 valves. (Size designations such as NPS 20 x 16 are end connection size x nominal trim size.)

Refer to separate manuals for instructions covering the actuator and accessories.

Do not install, operate, or maintain an EUD, EUT, EUT‐2, EWD, EWT, or EWT‐2 valve without being fully trained and

qualified in valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or

property damage, it is important to carefully read, understand, and follow all the contents of this manual, including all

safety cautions and warnings. If you have any questions about these instructions, contact your Emerson sales office or

Local Business Partner before proceeding.

Instruction Manual

D102010X012

EU and EW Series Valves

July 2017

Instruction Manual

D102010X012

EU and EW Series Valves

July 2017

Table 1. Specifications

Valve Sizes

EUT, EUT‐2, and EUD: NPS J12, J16, J 20,

and J16x20

EWT, EWT‐2, and EWD: NPS J20x16, J24x16, and

J24x20 valves (size designations are end connection

size x nominal trim size)

End Connection Styles

Flanged: CL150, 300, 600, and 900(1) raised‐face or

ring‐type joint flanges per ASME B16.5

Buttwelding: All ASME B16.25 schedules through

schedule 120 that are compatible with the

ASME B16.34 valve body rating

For other end connections, contact your Emerson

sales office or Local Business Partner for details

Maximum Inlet Pressure and Temperature(2)

Flanged: Consistent with CL150, 300, 600, and 900(1)

pressure/temperature ratings per ASME B16.34

Buttwelding: Consistent with CL600 per ASME B16.34

Also see the Installation section

Shutoff Classifications per ANSI/FCI 70‐2 and IEC

60534‐4

EUT, EUT‐2, EWT, and EWT‐2 with Metal Seats

Standard (for all trims except 2‐Stage CavitroltTrim):

Class IV

Standard (for 2‐Stage Cavitrol Trim): Class V

Optional (for all trims except 2‐Stage Cavitrol Trim):

Class V

EUT, EUT‐2, EWT, and EWT‐2 with Soft Metal Seats:

Class V

Shutoff Classifications per ANSI/FCI 70‐2 and IEC

60534‐4 (continued)

EUD and EWD with Metal Seats

Standard: Class III

Optional: Class IV and V (Bore Seal)

Flow Characteristics

Standard Cages: JLinear or Jequal percentage

WhisperFlot, Whisper TrimtIII, and Cavitrol III

Cages: Linear

Flow Direction

Standard and Cavitrol III Cages: Down

WhisperFlo and Whisper Trim III Cages: Up

Port Diameters

NPS 12 Trim: J279.4 mm (11.00 inches),

NPS 16 Trim: J355.6 mm (14 inches), J374.7 mm

(14.75 inches), and J412.8 mm (16.25 inches)

NPS 20 Trim: J431.8 mm (17 inches), J463.6 mm

(18.25 inches) and J501.7 mm (19.75 inches)

Valve Plug Travel

102 through 432 mm (4 to 17 inches).

Contact your Emerson sales office or Local Business

Partner for further details if needed

Yoke Boss and Stem Diameters

J127 mm (5‐inch) or J127 mm (5H‐inch)

diameter yoke boss, each with 31.8 mm

(1‐1/4 inch) diameter valve stem

Approximate Weights

See table 6

1. CL900 end connections are available only for NPS 16 and 20 x 16 EUD, EUT‐2, EWD, or EWT‐2 valves.

2. Do not exceed the pressure or temperature limits in this manual, on the equipment nameplate, and any applicable code limitations.

Educational Services

For information on available courses for the Fisher EU and EW Series, NPS 12 through 24x20 valves, as well as a variety

of other products, contact:

Emerson Automation Solutions

Educational Services - Registration

Phone: 1-641-754-3771 or 1-800-338-8158

E-mail: [email protected]

emerson.com/fishervalvetraining

Instruction Manual

D102010X012

EU and EW Series Valves

July 2017

Table 2. WhisperFlo Trim Specifications

Trim Material and Selection

J316 Stainless Steel w/ hardfacing

J410 Stainless Steel, hardened

JOthers per application

Temperature Capability

JEUT and EWT: -73 to 316_C (-100 to 600_F)

JEUT‐2 and EWT‐2: -73 to 232_C (-100 to 450_F)

JEUD and EWD: -29 to 538_C (-20 to 1000_F)

JOthers per application

Maximum Pressure Drops

As shown in this bulletin. Also see Bulletin 80.3:010

WhisperFlo Aerodynamic Attenuation Trims

WhisperFlo Aerodynamic Trim Pressure Ratings(1,2)

Up to 1500 psi drop

Velocity Limits

WhisperFlo trim is designed for 0.3 MACH as an

inherent outlet velocity limit. This velocity limit of 0.3

MACH may be exceeded for demanding applications

with adequate care and corrections in aerodynamic

noise prediction - consult your Emerson Automation

Solutions sales office

Flow Characteristic

Linear (restricted linear cages and special,

characterized cages are available‐‐consult your

Emerson Automation Solutions sales office)

Rangeability

65:1

High rangeability in excess of 250:1 is available in

some constructions. Contact your Emerson sales

office or Local Business Partner for details

Flow Direction

Standard: Flow up‐‐through the seat ring and out

through the cage orifices

Noise Attenuation

Approximately -40 dBA maximum depending on the

nP/P1ratio per IEC 60534‐8‐3 calculation procedure

1. Other pressures on application.

2. The pressure/temperature limits in this instruction manual and in any applicable standard limitations should not be exceeded.

Description

All valve types covered in this manual (EUD, EUT, EUT‐2, EWD, EWT, and EWT‐2 valves) can be used for either

throttling or on‐off control of a wide variety of liquids and gasses. They are single‐port, globe‐style valves with cage

guiding, balanced valve plugs, and a push‐down‐to‐close action. EUT, EWT, and EWT‐2 valves have a spring‐loaded

PTFE seal between the plug and cage; the EUD and EWD valves have two graphite piston rings between the plug and

cage. See figure 5, 6, or 7 for seal details.

EUT‐2 and EWT‐2 valves have a seat ring threaded into the cage. A spring‐loaded PTFE seal is used to seal between the

seat ring and the valve body. Standard seating is metal‐to‐metal, but optional soft metal seats are also available. A

typical EUT‐2 or EWT‐2 valve is shown in figure 5.

EUD and EWD valves have a seat ring bolted into the valve body with cap screws. Seating is metal‐to‐metal. A typical

EUD or EWD valve is shown in figure 6.

EUT and EWT valves have a seat ring bolted into the valve body with cap screws. These valves have metal‐to‐metal

seating and use PEEK anti‐extrusion rings in the plug seal arrangement to increase the upper temperature limit of the

seal to 316_C (600_F). A typical EUT valve is shown in figure 7.

Cavitrol III, Whisper Trim III, and WhisperFlo trim cages are available in these valves. Cavitrol trim helps eliminate

cavitation damage in liquid service in a properly sized valve and Whisper Trim III and WhisperFlo trim cages help

attenuate aerodynamic noise in gas service.

Fisher WhisperFlo trim represents state of the art solutions for applications that demand ultimate aerodynamic noise

attenuation.

Instruction Manual

D102010X012

EU and EW Series Valves

July 2017

Control valves with WhisperFlo cages provide additional aerodynamic noise attenuation in very demanding vapor or

gas applications with high‐pressure drops. A WhisperFlo cage with an appropriately sized valve body is designed to

reduce the noise level up to -40 dBA. For special applications, -50 dBA attenuation can be achieved.

Specifications

Typical specifications for these valves are shown in tables 1 and 2. Some of the specifications for a given valve

assembly as it comes from the factory appear on the actuator nameplate if the valve is part of a complete control valve

assembly.

Installation

WARNING

To avoid personal injury or property damage resulting from the sudden release of pressure, do not install the valve

assembly where service conditions could exceed the limits given in this manual or on the appropriate nameplates. Use

pressure‐relieving devices as required by government or accepted industry codes and good engineering practices.

Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal

injury.

Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this

instruction manual.

CAUTION

The valve configuration and construction materials were selected to meet particular pressure, temperature, pressure drop,

and controlled fluid conditions. Because some valve body/trim material combinations are limited in their pressure drop and

temperature range capabilities, do not apply any other conditions to the valve without first contacting your Emerson sales

office or Local Business Partner.

WARNING

If you are hoisting the valve, use nylon slings to protect the surfaces.

Carefully position the slings to prevent damage to the actuator tubing and any accessories. Also, take care to prevent

people from being injured in case the hoist or rigging slips unexpectedly. Refer to table 6 for valve assembly weights. It is

important to use adequately sized hoists and chains or slings to handle the valve.

1. Before installing the valve, inspect the valve and associated equipment for any damage and any foreign material.

2. Make certain that the valve body interior is clean, that pipelines are free of foreign material, and the valve is

oriented so that pipeline flow is in the same direction as the arrow on the side of the valve.

CAUTION

For long service life and more effective operation, the process liquid must be clean. If the valve being installed has a

Whisper Trim, WhisperFlo, or Cavitrol Trim cage with small internal flow passages, impurities or entrained solids in the

Instruction Manual

D102010X012

EU and EW Series Valves

July 2017

process liquid may cause irreparable erosion damage to the seating surfaces and may plug cage holes and passages,

causing cavitation damage. During valve installation or the plant cleaning cycle, install a strainer upstream from the valve

to help free pipelines of foreign material.

3. The control valve assembly may be installed in any orientation unless limited by seismic criteria. However, the

normal method is with the actuator vertical above the valve. Other positions may result in uneven valve plug and

cage wear and in improper operation. Support the actuator if it is not installed in the vertical position. For more

information, consult your Emerson sales office or Local Business Partner.

4. Use accepted piping and welding practices when installing the valve in the line. You can leave internal elastomeric

parts in place when welding. For flanged valves, use a suitable gasket between the valve and pipeline flanges.

CAUTION

Depending on valve body materials used, post weld heat treating might be required. If so, damage to internal elastomeric

and plastic parts, as well as internal metal parts is possible. Shrunk‐fit pieces and threaded connections might also loosen. If

post weld heat treating is to be performed, all trim parts should be removed. Contact your Emerson sales office or Local

Business Partner for additional information.

5. With a leak‐off bonnet construction, remove the 1/4 NPT pipe plugs (key 14, figure 4) from the bonnet to hook up

the leak‐off piping.

6. If continuous operation of the plant is required during inspection or maintenance of the valve, install a three‐valve

bypass around the control valve assembly.

7. If the actuator and valve are shipped separately, refer to the actuator mounting procedure in the appropriate

actuator instruction manual.

WARNING

Personal injury could result from packing leakage. Valve packing was tightened before shipment; however some

readjustment will be required to meet specific service conditions.

If the valve has ENVIRO‐SEALtlive‐loaded packing or HIGH‐SEAL ULF live‐loaded packing installed, this initial

re‐adjustment will probably not be required. See the Fisher instruction manuals titled ENVIRO‐SEAL Packing System for

Sliding‐Stem Valves (D101642X012) or HIGH‐SEAL ULF Live‐Loaded Packing System (D101453X012) (as appropriate)

for packing instructions.

Maintenance

Valve parts are subject to normal wear and must be inspected and replaced as necessary. Inspection and maintenance

frequency depends on the severity of service conditions. This section includes instructions for packing lubrication,

packing maintenance, trim maintenance, lapping seating surfaces, and valve plug maintenance. All maintenance

operations may be performed with the valve in the line.

WARNING

Avoid personal injury from sudden release of process pressure. Before performing any maintenance operations:

Instruction Manual

D102010X012

EU and EW Series Valves

July 2017

D Do not remove the actuator from the valve while the valve is still pressurized.

D Always wear protective gloves, clothing, and eyewear when performing any maintenance operations to avoid personal

injury.

D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the

actuator cannot suddenly open or close the valve.

D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure

on both sides of the valve. Drain the process media from both sides of the valve.

D Vent the power actuator loading pressure and relieve any actuator spring precompression.

D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.

D The valve packing box may contain process fluids that are pressurized, even when the valve has been removed from the

pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings, or when

loosening the packing box pipe plug.

D Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

1. Isolate the control valve from the line pressure, release pressure from both sides of the valve body, and drain the

process media from both sides of the valve. If using a power actuator, also shut off all pressure lines to the power

actuator, release all pressure from the actuator, and use lock‐out procedures to prevent injury while you work on

the equipment.

Figure 2. Lubricator and Lubricator/Isolating Valve

LUBRICATOR

LUBRICATOR/ISOLATING VALVE

10A9421‐A

AJ5428‐D

A0832‐2

Note

Whenever a gasket seal is disturbed by removing or shifting gasketed parts, a new gasket should be installed upon reassembly.

This is necessary to ensure a good gasket seal because the used gasket might not seal properly.

Note

If the valve has ENVIRO‐SEAL live‐loaded packing or HIGH‐SEAL ULF live‐loaded packing installed, see the Fisher instruction

manuals titled ENVIRO‐SEAL Packing System for Sliding‐Stem Valves (D101642X012) or HIGH‐SEAL ULF Live‐Loaded Packing

System (D101453X012) (as appropriate) for packing instructions.

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