Emerson Fisher Slurry Vee-Ball V300S Bedienungsanleitung

www.Fisher.com

Fisher™Slurry Vee‐Ball™V150S and V300S

Control Valve NPS 3 through 12

Contents

Introduction 1.................................

Scope of Manual 1.............................

Specification Table 2...........................

Description 2.................................

Installation 4

....................................

Maintenance 7..................................

Packing Maintenance 7.........................

Disassembly 8.............................

Assembly 9...............................

Actuator Mounting 10

............................

Mounting Position for Spline Shaft/Lever Type 11...

Determining Closed Position 12.................

Parts Ordering 15

................................

Parts List 15.....................................

Figure 1. Fisher Slurry Vee‐Ball Control Valve

X0186-1

Introduction

Scope of Manual

This instruction manual provides installation, operation, maintenance, and parts information for Fisher Slurry Vee‐Ball

V150S and V300S rotary control valves, NPS 3 through 12 (see figure 1).

Refer to separate manuals for information concerning the actuator, positioner and accessories.

Do not install, operate, or maintain V150S or V300S valves without being fully trained and qualified in

valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or

property damage, it is important to carefully read, understand, and follow all the contents of this

manual, including all safety cautions and warnings. If you have any questions about these instructions,

contact your Emerson sales office before proceeding.

Instruction Manual

D103164X012

Slurry Vee-Ball Valve

April 2021

Instruction Manual

D103164X012

Slurry Vee-Ball Valve

April 2021

Table 1. Specifications

Valve Sizes

NPS J3, J4, J6, J8, J10, and J12

End Connection

V150S: CL150 Raised‐face flange

V300S: CL300 Raised‐face flange

Shutoff Classification

Construction does not provide tight shutoff. Nominal

gap between ball and flow ring seat is 0.035 inch for

high chrome iron construction and 0.015 inch for

ceramic insert construction.

Construction Materials

Standard Construction: See table 2

Flow Direction

Reverse flow recommended (into concave face of

ball, out through the flow ring)

Valve Installation

Shaft axis shall be horizontal

Actuator Mounting

Right‐hand or left‐hand, as viewed from upstream

end of valve

Maximum Ball Rotation

90 degrees

Valve/Actuator Action

Standard ball rotation is clockwise (CW) to close with

right hand mount actuator. Left hand mount actuator

with counterclockwise (CCW) to close ball action is

optional. For horizontal pipe run and horizontal shaft

orientation, it is recommended the ball rotate to the

top of valve body upon opening.

With diaphragm or piston rotary actuator and splined

shaft, the valve is field‐reversible between

push‐down‐to‐close or push‐down‐to‐open: JPDTC

(extending actuator rod closes valve) and JPDTO

(extending actuator rod opens valve)

Educational Services

For information on available courses for the Fisher Slurry Vee‐Ball valve, as well as a variety of other products, contact:

Emerson Automation Solutions

Educational Services - Registration

Phone: 1-641-754-3771 or 1-800-338-8158

E-mail: [email protected]

emerson.com/fishervalvetraining

Description

The Slurry Vee‐Ball valve shown in figure 1 mates with CL150 or CL300 raised face flanges. Rugged construction, highly

wear‐resistant trim materials, and an unrestricted straight through flow path make the design ideal for controlling the

most abrasive of slurries.

A shaft with a choice of drive connections will allow a variety of power operated actuators and valve positioners or

controllers to be used.

The design is particularly effective in minimizing erosive damage to the adjoining pipework, thereby providing greater

operational safety and service life when compared with other valve types.

Instruction Manual

D103164X012

Slurry Vee-Ball Valve

April 2021

Table 2. Standard Construction Materials

Part Material

MATERIAL TEMPERATURE CAPABILITY

_C_F

Minimum Maximum Minimum Maximum

Valve Body Carbon Steel ASME

SA216 WCC -29 427 -20 800

Body Liner

High Chrome Iron (HCI)

ASTM A532 Class III

Type A

-29 427 -20 800

V‐Notch Ball

High Chrome Iron

ASTM A532 Class III

Type A

-29 427 -20 800

Ceramic (optional) -29 427 -20 800

Flow Ring

High Chrome Iron

ASTM A532 Class III

Type A

-29 427 -20 800

HCI with Ceramic Insert

(optional) -29 230 -20 450

Flow Ring Retainer Carbon Steel ASME

SA105 -29 427 -20 800

Bearing Shroud

High Chrome Iron

ASTM A532 Class III

Type A

-29 427 -20 800

Bearing S44004 -29 427 -20 800

Drive Shaft S17400 -29 427 -20 800

Follower Shaft S17400 -29 427 -20 800

Shaft Pins S42000 -29 427 -20 800

Gaskets Graphite SST Laminate -198 538 -325 1000

Packing Set PTFE V‐ring -46 230 -50 450

Graphite -198 538 -325 1000

Packing Box Ring and

Follower S31600 -198 538 -325 1000

Studs B8M Class 2 -45 538 -50 1000

Nuts S31600 -45 538 -50 1000

Retainer Screws and

Clips S31600 -45 538 -50 1000

Spring S30400 -29 427 -20 800

Plug S41000 -45 538 -50 1000

Figure 2. Flange Stud Length for Seal Protector End

DIMENSION SHOWN IN TABLE 3

1A4520

FIRST FULL THREAD TO FIRST FULL THREAD

Instruction Manual

D103164X012

Slurry Vee-Ball Valve

April 2021

Table 3. Flange Stud Lengths Required for Flow Ring End of Fisher V150S Valves

VALVE SIZE,

NPS

V150S V300S

mm Inches mm Inches

108

114

183

222

256

3.75

4.25

4.50

7.19

8.72

10.10

121

217

140

215

260

301

4.75

5.5

8.44

10.22

11.85

Specifications

Specifications for these valves are shown in table 1 and in Fisher Bulletin 51.3:V150S Slurry Vee-Ball V150S and V300S

Rotary Control Valves (D103154X012).

Installation

WARNING

Safe work practices should be followed when handling the valve and actuator.

Some types of ceramic trim, including PSZ, can create a spark under certain conditions when an edge of one ceramic part is

struck against a second ceramic part with enough force. Do not use ceramic trim where the process fluid has volatile or

combustible properties.

The valve drive shaft is not necessarily grounded to the pipeline when installed. Personal injury or property damage could

result from an explosion caused by a discharge of static electricity from valve components if the process fluid or the

atmosphere around the valve is flammable. If the valve is installed in a hazardous area, electrically bond the drive shaft to

the valve.

Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal

injury.

Personal injury or equipment damage caused by sudden release of pressure may result if the valve assembly is installed

where service conditions could exceed either the valve body rating or the mating pipe flange joint rating. To avoid such

injury or damage, provide a relief valve for overpressure protection as required by government or accepted industry codes

and good engineering practices.

Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this

instruction manual.

CAUTION

When ordered, the valve configuration and construction materials were selected to meet particular pressure, temperature,

pressure drop, and controlled fluid conditions. Responsibility for the safety of process media and compatibility of valve

materials with process media rests solely with the purchaser and end‐user. Because some valve/trim material

combinations are limited in their pressure drop and temperature ranges, do not apply any other conditions to the valve

without first contacting your Emerson sales office.

Instruction Manual

D103164X012

Slurry Vee-Ball Valve

April 2021

Figure 3. Optional Shaft‐to‐Body Bonding Strap Assembly

VALVE

BODY

ACTUATOR

VIEW A‐A 24

E0880

1. Install the valve in the direction of the flow arrow fitted to the valve body.

2. Install the valve with the shaft axis in the horizontal position.

3. If required, fit a bonding strap assembly (key 131) to the drive shaft (key 8) with the clamp, (key 130, figure 3) and

connect the other end of the bonding strap assembly to the valve body with actuator mounting cap screw.

4. If the valve and actuator have been purchased separately or if the actuator has been removed, mount the actuator

according to the Actuator Mounting section and the appropriate actuator instruction manual.

5. The actuator can be right‐ or left‐hand mounted with the shaft in a horizontal orientation as shown in figure 1. If

necessary, refer to the appropriate actuator instruction manual for actuator installation and adjustment

procedures.

Table 4. Fisher V150S Dimensions

VALVE SIZE V150S DIMENSIONS(1)

A B D G K M(2) N(2) S Diameter T U W

DN mm

80 165 80.0 235 140 130 104 98.0 19.1 152 31.8 14.2

100 194 102 214 152 140 117 98.0 19.1 152 31.8 14.2

150 230 111 214 175 164 124 112 25.4 152 31.8 14.2

200 304 184 208 220 231 195 124 31.8 235 46.0 17.5

250 385 235 208 250 261 235 132 31.8 235 46.0 17.5

300 455 291 208 300 304 270 132 38.1 235 46.0 17.5

NPS Inch

3 6.49 3.15 9.26 5.51 5.12 4.11 3.86 0.75 6.00 1.25 0.56

4 7.62 4.02 8.44 5.98 5.53 4.61 3.86 0.75 6.00 1.25 0.56

6 9.06 4.38 8.44 6.89 6.45 4.90 4.40 1.00 6.00 1.25 0.56

8 11.96 7.25 8.19 8.66 9.11 7.68 4.90 1.25 9.25 1.81 0.69

10 15.16 9.26 8.18 9.84 10.26 9.25 5.19 1.25 9.25 1.81 0.69

12 17.91 11.47 8.18 11.81 11.97 10.63 5.19 1.50 9.25 1.81 0.69

1. Stud length associated with clearance dimension “M” is longer than standard length specified in ANSI B16.5.

2. Clearance necessary to remove flange bolts.

Instruction Manual

D103164X012

Slurry Vee-Ball Valve

April 2021

Table 5. Fisher V300S Dimensions

VALVE SIZE V300S DIMENSIONS

A B D G K M(1) N(1) S Diameter T U W

DN mm

80 165 80.0 235 140 130 127 121 19.1 152 31.8 14.2

100 194 102 214 152 140 146 127 19.1 152 31.8 14.2

150 230 111 214 175 164 152 140 25.4 152 31.8 14.2

200 304 184 208 220 231 223 152 31.8 235 46.0 17.5

250 385 235 208 250 261 276 137 31.8 235 46.0 17.5

300 455 291 208 300 304 324 186 38.1 235 46.0 17.5

NPS Inch

3 6.49 3.15 9.26 5.51 5.12 5 4.75 0.75 6.00 1.25 0.56

4 7.62 4.02 8.44 5.98 5.53 5.75 5 0.75 6.00 1.25 0.56

6 9.06 4.38 8.44 6.89 6.45 6 5.5 1.00 6.00 1.25 0.56

8 11.96 7.25 8.19 8.66 9.11 8.78 6 1.25 9.25 1.81 0.69

10 15.16 9.26 8.18 9.84 10.26 10.87 6.81 1.25 9.25 1.81 0.69

12 17.91 11.47 8.18 11.81 11.97 12.75 7.31 1.50 9.25 1.81 0.69

1. Clearance necessary to remove flange bolts.

Figure 4. Fisher Slurry Vee-Ball Dimensions (see table 4 and 5)

BMN

G K D

S DIAMETER

NPS

3 THROUGH 12

E0875

Instruction Manual

D103164X012

Slurry Vee-Ball Valve

April 2021

Table 6. Fisher Slurry Vee-Ball Dimensions for Double

D Shaft Drive

VALVE

SIZE E S(1) FLAT

LENGTH T U W

DN mm

80 83 19.0 25.4 95 25

see

below

100 83 19.0 25.4 95 25

150 83 25.4 25.4 95 25

200 83 31.8 25.4 133 38

250 89 31.8 25.4 133 38

300 89 38.1 38.1 133 38

NPS Inch

3 3.25 3/4 1.0 3.75 1.0 1/2‐13

4 3.25 3/4 1.0 3.75 1.0 1/2‐13

6 3.25 1 1.0 3.75 1.0 1/2‐13

8 3.25 1‐1/4 1.0 5.25 1.5 5/8‐11

10 3.5 1‐1/4 1.0 5.25 1.5 5/8‐11

12 3.5 1‐1/2 1.5 5.25 1.5 5/8‐11

1. This nominal valve shaft diameter is the shaft diameter through the packing box.

Use this diameter when selecting Fisher actuators.

Figure 5. Fisher Slurry Vee-Ball Dimensions for

Double D Shaft Drive (see table 6)

FLAT SIZE

S∅

FLAT

LENGTH

38B2695‐A

Maintenance

WARNING

The V‐notch ball closes with a shearing, cutting motion, which could result in personal injury. To avoid injury, keep hands,

tools, and other objects away from the V‐notch ball while stroking the valve.

Avoid personal injury from sudden release of process pressure. Before performing any maintenance operations:

D Do not remove the actuator from the valve while the valve is still pressurized.

D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the

actuator cannot suddenly open or close the valve.

D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure

from both sides of the valve. Drain the process media from both sides of the valve.

D Vent the power actuator loading pressure and relieve any actuator spring precompression.

D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.

D Always wear protective gloves, clothing, and eyewear when performing any maintenance operations to avoid personal

injury.

D The valve packing area may contain process fluids that are pressurized, even when the valve has been removed from the

pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings.

D Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

Packing Maintenance

1. It is recommended that the valve be removed from the line when replacing packing to allow correct set up of the

actuator after actuator removal.

2. Remove the packing follower nuts and packing follower (keys 18 and 16).

3. Remove the packing parts (see figure 4 and keys 15 and 14) using a purposed designed packing extraction tool to

avoid damaging the packing box bore and shaft surfaces.

Instruction Manual

D103164X012

Slurry Vee-Ball Valve

April 2021

4. Install the new packing parts using the sequence shown in figure 4. Fit the packing follower (key 16). Fit nuts (key

18).

5. Tighten the packing nuts to compress the packing to seal for operating conditions. At the same time push the ball

and shroud on the drive end against the valve body inside location face to center the ball. This can be done by using

a lever (wood) against the inside ball lug face and the valve body liner inlet.

Disassembly

WARNING

Observe the steps in the WARNING at the beginning of the Maintenance section.

Reference figures 9 and 10.

Figure 6. Packing Arrangements

PACKING FOLLOWER (KEY 16)

PACKING SET

(KEY 15)

PACKING SET

(KEY 15)

PACKING

BOX RING (KEY 14)

NOTE:

Includes zinc washers for graphite ribbon packing only.

GRAPHITE RIBBON PACKING

PTFE V‐RING PACKING

STANDARD PACKING

28B5170

PACKING FOLLOWER (KEY 16)

PACKING

BOX RING (KEY 14)

CAUTION

Trim parts are made from brittle material, handle with care to avoid chipping or breakage.

1. Remove the actuator cover (where applicable). Take note of the orientation of the actuator with respect to the

valve body and the lever orientation with respect to the valve drive shaft.

2. Remove the actuator.

3. Remove the flow ring retainer screws, clips and flow ring retainer (keys 22, 23, and 5).

4. Knock or press out the flow ring (key 4).

Instruction Manual

D103164X012

Slurry Vee-Ball Valve

April 2021

5. Position the ball to allow access to the shaft pins. Use a modified parallel pin punch (figure 7) to to knock out the

shaft pins, (key 10) through the shaft and ball lugs.

Note

The punch dimensions should be as per table 7 to avoid damaging the ball and shaft. The hole diameter in the ball is larger than

the hole in the shaft and the punch needs to be centrally located with the pin.

6. Remove packing follower (key 16). Remove plug (key 20) and spring (key 19).

7. Knock or press each shaft (key 9) out through the ball and the bearings (key 7).

8. Remove ball (key 3) and shrouds (key 6).

9. Knock, press, or pull out bearings (key 7).

10. Knock or press out body liner (key 2).

11. Remove packing (key 15).

For service applications involving scale formation that sets up and “freezes” mating parts, supplementary

recommendations for disassembly can be provided by your Emerson sales office.

Assembly

WARNING

Observe the steps in the WARNING at the beginning of the Maintenance section.

Reference figures 9 and 10.

CAUTION

Trim parts are made from brittle material, handle with care to avoid chipping or breakage.

1. Clean all surfaces of the parts to be used. Ensure all mating surfaces are in good condition and free from scratches

and dents. Replace worn parts. Fit new gaskets (key 13 and 21) and packing (key 15).

2. Position the valve body with flow arrow uppermost.

3. Fit the valve body liner (key 2) into the valve body, aligning cross‐holes with shaft bore axis.

4. Fit the bearings (key 7) through the valve body liner into the valve body.

5. Place bearing shrouds (key 6) over the bearings and through the valve body liner to contact faces in the valve body

bore.

6. Orientate the ball (key 3) so that the lug with the location slot will be on the non‐drive side of the valve body, that is

opposite from the actuator. Place the ball on a wad of rag to rest in the bottom of the valve body with the lugs

uppermost. Fit the drive shaft (key 8) through the bearing on the drive side and into the hexagon hole of the ball,

aligning the holes for the shaft pins. With a splined shaft, the indicator line on the splined shaft end should be on the

ball side to indicate the ball “seat location.” Fit the follower shaft (key 9).

7. Fit the shaft pins (key 10) through the ball and into the shaft using a pin punch (figure 7). Position the pins

approximately centrally about the shaft axis.

Instruction Manual

D103164X012

Slurry Vee-Ball Valve

April 2021

8. Next install the packing. Fit the studs (key 17 ), packing box ring (key 14), packing set (key 15), packing follower

(key 16), and nuts (key 18). Adjust the packing tightness for use.

9. Before fitting the flow ring, tap the end of the bearing on the drive end to ensure that the ball/shroud assembly is

hard against the valve body inner recess location on the drive end.

10. Next fit the flow ring.

a. For one piece High Chrome Iron flow ring (key 4), fit into the valve body and valve body liner. Fit the gasket, (key

13) and flow ring retainer (key 5). Secure with retainer screws (key 22) and clips (key 23). Check that the ball

rotates freely.

b. For flow ring with ceramic insert, position the valve body on the valve body liner flange face with the ball secured

and facing upwards. Make sure the flow ring insert type (key 28) and flow ring insert (key 29) are clean and free of

grease and oil. Apply a bead of Loctitet620 around the smaller outside diameter of the ceramic insert and push

the insert into the flow ring. Place shims on the upper ball face (recommended thickness 0.015 inch) and lower

the flow ring assembly into place. Secure with retainer, screws and clips. Push the insert down onto the shims

and allow the adhesive to set.

11. Coat thread of non-drive end body plug with Loctite 567 and fit gasket (key 21), spring (key 19), and plug (key 20)

to body. Tighten plug by hand until gasket contact is achieved. Continue to tighten body plug an additional

1/4-turn from gasket contact.

For service applications involving scale formation that sets up and “freezes” mating parts, supplementary

recommendations for assembly can be provided by your Emerson sales office.

Actuator Mounting

Use the appropriate actuator instruction manual, this section of this manual, and figure 8 of this manual when

mounting the actuator or changing actuator styles and positions.

1. To help ensure correct centering of the V‐notch ball (key 3) on the flow ring (key 4 or 28/29), be sure the ball is

closed when mounting the actuator (for applications other than Spring Return Fail‐Open).

Figure 7. Pin Punch D

0.010

R 0.010

MAX

E0878

Table 7. Pin Punch Dimensions

Valve Size, NPS Ball Pin Hole OShaft Pin Hole OA

Min

Max

Min

3 and 4 0.19 0.16 0.25 0.15 0.085 1.45

6 0.22 0.19 0.25 0.18 0.105 1.85

8 and 10 0.28 0.25 0.38 0.24 0.135 2.2

12 0.28 0.25 0.38 0.24 0.135 2.6

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Emerson Steuereinheit Handbücher

Emerson

Emerson Fisher GX Bedienungsanleitung

Emerson

Emerson CROSBY Leitfaden

Emerson

Emerson 91 Bedienungsanleitung

Emerson

Emerson unidrive m Bedienungsanleitung

Emerson

Emerson Keystone Figure 56 Bedienungsanleitung

Emerson

Emerson EXD-U01 Bedienungsanleitung

Emerson

Emerson Alco Controls TCLE Bedienungsanleitung

Emerson

Emerson Bettis TEC2 Bedienungsanleitung

Emerson

Emerson Copeland 3290262 Handbuch

Emerson

Emerson Fisher 92C Bedienungsanleitung

Emerson

Emerson Spence Type N6 Bedienungsanleitung

Emerson

Emerson Fisher Baumann 24000F Bedienungsanleitung

Emerson

Emerson SAPAG Montage- und Bedienungsanleitung

Emerson

Emerson Raimondi Bedienungsanleitung

Emerson

Emerson Baumann 83000 Bedienungsanleitung

Emerson

Emerson Fisher 8532 Bedienungsanleitung

Emerson

Emerson Fisher FIELDVUE DVC6200 SIS Bedienungsanleitung

Emerson

Emerson Anderson Greenwood 93 Series Bedienungsanleitung

Emerson

Emerson FISHER Enardo 450 Series Bedienungsanleitung

Emerson

Emerson fisher 6365 Series Bedienungsanleitung

Emerson

Emerson Cash Valve K-10 Handbuch

Emerson

Emerson Daniel 770 Bedienungsanleitung

Emerson

Emerson EX4-6-...FLR Series Bedienungsanleitung

Emerson

Emerson Keystone PED Winn Hiseal Kurzanleitung

Beliebte Steuereinheit Handbücher anderer Marken

Festo

Festo Compact Performance CP-FB6-E Stücklistenhandbuch

Elo TouchSystems

Elo TouchSystems DMS-SA19P-EXTME Bedienungsanleitung

JS Automation

JS Automation MPC3034A Bedienungsanleitung

JAUDT

JAUDT SW GII 6406 Series Kurzanleitung

Spektrum

Spektrum Air Module System Bedienungsanleitung

BOC Edwards

BOC Edwards Q Series Bedienungsanleitung

KHADAS

KHADAS BT Magic Bedienungsanleitung

Etherma

Etherma eNEXHO-IL Bedienungsanleitung

PMFoundations

PMFoundations Attenuverter Bedienungsanleitung

GEA

GEA VARIVENT Bedienungsanleitung

Walther Systemtechnik

Walther Systemtechnik VMS-05 Bedienungsanleitung

Altronix

Altronix LINQ8PD Montageanleitung

Eaton

Eaton Powerware Series Bedienungsanleitung

WAGO

WAGO 750-407/040-000 Bedienungsanleitung

Sony

Sony CCU-590 Bedienungsanleitung

Graco

Graco 25D614 Bedienungsanleitung

Task Force Tips

Task Force Tips YE-RF-900 Programmierhandbuch

Shini

Shini SPV-U Series Bedienungsanleitung