Emerson Fisher VS100 Series Bedienungsanleitung

Table of Contents

Introduction.......................................................................1

Specifications ...................................................................2

Configurations ..................................................................3

Labelling...........................................................................7

Principle of Operation......................................................7

Installation and Overpressure Protection .......................7

Commissioning ................................................................9

Maintenance...................................................................12

Parts List.........................................................................13

Dimensions and Weights...............................................15

VS100 Series Slam-Shut Device

WARNING

Failure to follow these instructions or

to properly install and maintain this

equipment could result in an explosion



personal injury or death.

Fisher™ slam-shut device must be

installed, operated and maintained

in accordance with federal, state and









or service the VS100 Series slam-shut

device. If a leak develops or if the slam-



service to the unit may be required.

Failure to correct trouble could result in a

hazardous condition.

Installation, operation and maintenance



personnel may result in improper

adjustment and unsafe operations which



personal injury.

Figure 1. VS100 Series Slam-Shut Device

Introduction

Scope of the Manual

This Instruction Manual provides installation,

maintenance and parts ordering information for the

VS100 Series slam-shut device. Refer to VSX4

and VSX8 Series Controller Instruction Manual,

Form 5867 included with the VS100 Series for

additional VSX4 and VSX8 Series information.

Instructions for other equipment used with

the VS100 Series can be found in separate

Instruction Manuals.

Product Description

The VS100 Series slam-shut device is designed to

shut off the ow of gas to the downstream system

in the event of outlet pressure rising above or falling

below the predened levels.

The VS100 Series consists of the following:

• A body with a removable orice, enclosed by

a bonnet.

• A VSX4 or VSX8 Series controller.

TYPE VS110 TYPE VS120

VS100 Series

Instruction Manual

D103239X012

January 2019

1. The pressure/temperature limits in this Instruction Manual or any applicable standard limitation should not be exceeded.



The Specications section lists the specications for the VS100 Series slam-shut device. The following information

is stamped on the label of VS100 Series: Type and Class, Maximum Outlet Pressure and Spring Range. Additional

operating information is located on the slam-shut device label.



See Table 4

Connections

Slam-Shut Vent: 1/4 NPT

 1/4 NPT

Body Material

Ductile Iron (GS)

Steel (WCC)

Body Sizes and End Connection Styles

See Table 8



󰀨 20.0 bar / 290 psig

6.0 bar / 87 psig



6.0 bar / 87 psig

max

󰀨16.0 bar / 232 psig

6.0 bar / 87 psig



PED: -20 to 66°C / -4 to 150°F

Non-PED: -30 to 66°C / -20 to 150°F



< 1 second

Slam-shut Type

DS: Differential Strength

IS: Integral Strength

Functional Class

A: OPSO and UPSO

B: OPSO only



0062

European EN Reference Standard

EN 14382



 19 mm / 0.75 in.

 30 mm / 1.18 in.



24 mm / 0.94 in.

39 mm / 1.53 in.

Position Indicator

Extended stem visible in center of reset button

refer to VSX4 and VSX8 Series controller

Instruction Manual



Manually after fault rectication



Aluminum

Pressure Detection

External



See Table 8

󰀩

Symbols

Q = Natural gas ow rate in Nm3/h

Pu= Absolute inlet pressure in bar

Cg = Flow rate coefcient

C1 = Body shape factor

󰀩

TYPE ORIFICE BODY C

mm In.

VS110

(VSX4) 19 0.75

1 NPT 306

1-1/4 NPT 307

1-1/2 NPT 321

VS120

(VSX8)

30 1.18

1-1/4 NPT 789

1-1/2 NPT 840

2 NPT 856

NPS 2 Flanged 881

Pressure Drop

Pu – Pu

2– 4

1.05 x Cg

Option

Wire Seal: The VS100 Series can be ordered with

an optional tamper-proof lock wire to preclude

unauthorized access to the adjustment springs.

Reed Switch: An optional remote notication

switch can be installed offering the capability to

remotely notify the operator should VS100 Series

shut off occur. Reed switch is available on the

VS120 Series only. Refer to VSX4/8 Instruction

Manual, D103127X012 for more information.

∆P =

VS100 Series

ACCURACY GROUP Pd d< 60 mbar /

d

d< 100 mbar /

d Pd

AGmin 30 15 10 5

AGmax 10 10

Note: Stable inlet pressure AGmin = AG 10 (Pd< 60 mbar / 0.87 psig) and AG 5 (Pd> 60 mbar / 0.87 psig), AGmax = AG 5

Table 3. Accuracy According to EN 14382 - VS100 Series

TYPE DESCRIPTION PED DIRECTORY 

VS100 Regulator body with VSX4 or

VSX8 Series controller IV

Groups 1 and 2 according to 2014/68/EU, 1st and 2nd family gas

according to EN 437 or other gases (compressed air and nitrogen).

The gas must be non-corrosive,clean (ltration on inlet side necessary) and dry.

Table 1. PED Information

Table 4. VS100 Series Congurations

TYPE BODY SIZE

ORIFICE

DIAMETER 

OVERPRESSURE MONITORING

RANGE do

UNDERPRESSURE MONITORING

RANGE du

mm In. mbar  mbar 

VS111 Medium Capacity 19 0.75 VSX4L 30 to 1600 0.44 to 23.2 5 to 750 0.07 to 10.9

VS112 VSX4H 1100 to 5500 16.0 to 79.8 500 to 2800 7.25 to 40.6

VS121 High Capacity 30 1.18 VSX8L 30 to 1600 0.44 to 23.2 5 to 750 0.07 to 10.9

VS122 VSX8H 1100 to 5500 16.0 to 79.8 500 to 2800 7.25 to 40.6

 

Type Typical Setpoint Type





Over Pressure

󰀨 Factory Set

 

 OPSO

  

VS111

VS121

7 in. w.c.

VSX4L

VSX8L

(125 psi)

12 to 24 in. w.c. 22 in. w.c. GF02168X012 Brown

11 in. w.c. 16 in. w.c. to 1.6 psig 25 in. w.c. GF02169X012 Red

14 in. w.c. 24 in. w.c. to 2.8 psig 1.1 GF02170X012 Orange

1 1.4 to 4.1 2 GF02171X012 Pink

2 2.0 to 7.3 3.5 GF02172X012 Green

3 2.0 to 7.3 5 GF02172X012 Green

5 3.2 to 11.0 7 GF02173X012 Silver

10 5.8 to 21 12 GF04353X012 Yellow

VS111

VS121

7 in. w.c.

VSX4L

VSX8L

(232 psi)

12 to 24 in. w.c. 22 in. w.c. GF02168X012 Brown

11 in. w.c. 16 in. w.c. to 1.6 psig 25 in. w.c. GF02169X012 Red

14 in. w.c. 24 in. w.c. to 2.8 psig 1.1 GF02170X012 Orange

1 1.4 to 4.1 2 GF02171X012 Pink

2 2.0 to 7.3 3.5 GF02172X012 Green

3 2.0 to 7.3 5 GF02172X012 Green

5 3.2 to 11.0 7 GF02173X012 Silver

10 5.8 to 21 12 GF04353X012 Yellow

VS112

VS122

VSX4H

VSX8H

(232 psi)

13.1 to 43.5 19 GF02173X012 Silver

20 13.1 to 43.5 25 GF02173X012 Silver

30 13.1 to 43.5 35 GF02173X012 Silver

40 23.2 to 79.8 45 GF04353X012 Yellow

Table 5a. North American Overpressure Shut-o OPSO Ranges Only

Table 2. Directive ATEX Information

TYPE   

VSX4 or VSX8 Non-electrical equipment Not falling under the

2014/34/EU Directive No

VSX8 with

reed contact

Non-electric equipment equipped with an electrical device

falling under the scope of the ATEX Directive 2014/34/EU

Constitutes an assembly according to the

2014/34/EU Directive

2 G T

VS100 Series

 

Type

Typical Setpoint Type





Over Pressure

󰀨 Factory Set

 

 OPSO

mbar mbar mbar

VS111

VS121

VSX4L

VSX8L

(8.6 bar)

30 to 60

43 GF02168X012 Brown

21 43 GF02168X012 Brown

27 45 GF02168X012 Brown

30 60 GF02168X012 Brown

35 40 to 110 70 GF02169X012 Red

60 to 193

120 GF02170X012 Orange

60 120 GF02170X012 Orange

75 140 GF02170X012 Orange

VS111

VS121

VSX4L

VSX8L

(16 bar)

30 to 60

55 GF02168X012 Brown

21 55 GF02168X012 Brown

27 55 GF02168X012 Brown

30 60 GF02168X012 Brown

35 40 to 110 70 GF02169X012 Red

60 to 193

120 GF02170X012 Orange

60 120 GF02170X012 Orange

75 140 GF02170X012 Orange

100 95 to 280 160 GF02171X012 Pink

150

140 to 500

250 GF02172X012 Green

160 250 GF02172X012 Green

200 330 GF02172X012 Green

300 220 to 760 440 GF02173X012 Silver

500

400 to 1450

900 GF04353X012 Yellow

750 1050 GF04353X012 Yellow

1000 1400 GF04353X012 Yellow

VS112

VS122

1200

VSX4H

VSX8H

(16 bar)

900 to 3000 1600 GF02173X012 Silver

1500

1600 to 5500

1900 GF04353X012 Yellow

2000 2400 GF04353X012 Yellow

3000 4000 GF04353X012 Yellow

4000 5000 GF04353X012 Yellow

Table 5b. European Overpressure Shut-o OPSO Ranges Only

VS100 Series

 

Type

Typical

Setpoint

Type







Under

Pressure

󰀨





Number



Color

Over

Pressure

󰀨





Number



Color

Factory Set



UPSO

Adjusted

OPSO

Over UPSO

Setpoint

OPSO



     

VS111

VS121

7 in. w.c.

VSX4L

VSX8L

(125 psi)

3 to

12 in. w.c. ERAA05835A0 White 16 to

29 in. w.c. GF02168X012 Brown 3 in. w.c. 19 in. w.c. to

1.2 psig 22 in. w.c.

11 in. w.c. 3 to

12 in. w.c. ERAA05835A0 White 16 to

29 in. w.c. GF02168X012 Brown 6 in. w.c. 22 in. w.c. to

1.3 psig 25 in. w.c.

14 in. w.c. 4 in. w.c. to

1.1 psig T14169T0012 Blue 20 in. w.c. to

1.8 psig GF02169X012 Red 9 in. w.c. 2.1 to 1.0 1.1

110 in. w.c. to

2.3 psig T14169T0012 Blue 1.2 to 3.2 GF02169X012 Red 14 in. w.c. 1.7 to 3.7 2

210 in. w.c. to

2.3 psig T14169T0012 Blue 1.2 to 3.2 GF02170X012 Orange 1 2.2 to 4.2 3.5

3 1.5 to 7.3 T14170T0012 Silver 2.6 to 5.6 GF02171X012 Pink 2 4.6 to 7.6 5

5 1.5 to 7.3

FA142869X12 Orange

Stripe

2.6 to 5.6 GF02171X012 Pink 3 5.6 to 8.6 7

10 1.5 to 7.3 3.5 to 8.2 GF02172X012 Green 5 8.5 to 13.2 12

VS111

VS121

7 in. w.c.

VSX4L

VSX8L

(232 psi)

3 to

12 in. w.c. ERAA05835A0 White 18 to 30 GF02168X012 Brown 3 in. w.c. 21 in. w.c. to

1.2 psig 22 in. w.c.

11 in. w.c. 3 to

12 in. w.c. ERAA05835A0 White 18 to 30 GF02168X012 Brown 6 in. w.c. 24 in. w.c. to

1.3 psig 25 in. w.c.

14 in. w.c. 4 in. w.c. to

1.1 psig T14169T0012 Blue 25 to 1.9 GF02169X012 Red 9 in. w.c. 1.2 to 2.2 1.1

110 in. w.c. to

2.3 psig T14169T0012 Blue 1.2 to 3.2 GF02170X012 Orange 14 in. w.c. 1.7 to 3.7 2

210 in. w.c. to

2.3 psig T14170T0012 Silver 1.2 to 3.2 GF02170X012 Orange 1 2.2 to 4.2 3.5

3 1.5 to 7.3 FA142869X12 Orange

Stripe 2.6 to 5.6 GF02171X012 Pink 2 4.6 to 7.6 5

5 1.5 to 7.3 FA142869X12 Orange

Stripe 2.6 to 5.6 GF02171X012 Pink 3 5.6 to 8.6 7

10 1.5 to 7.3 FA142869X12 Orange

Stripe 3.5 to 8.2 GF02172X012 Green 5 8.5 to 13.2 12

15 1.5 to 10.9 T14171T0012 Olive 6.7 to 13.5 GF02173X012 Silver 7 13.7 to 20.5 19

VS112

VS122

20 VSX4H

VSX8H

(232 psi)

7.3 to 29.0 FA142869X12 Orange

Stripe 15.2 to 22.8 GF02171X012 Pink 10 25.2 to 32.8 25

30 7.3 to 29.0 FA142869X12 Orange

Stripe 18.1 to 33.4 GF02172X012 Green 15 33.1 to 48.4 35

Table 5c. North American Overpressure and Underpressure Shut-o OPSO/UPSO Ranges

VS100 Series

 

Type

Typical

Setpoint

Type







Under

Pressure

󰀨





Number 

Over

Pressure

󰀨





Number 

Factory Set



UPSO

Adjusted

OPSO

Over UPSO

Setpoint 

mbar mbar mbar mbar mbar mbar

VS111

VS121

VSX4L

VSX8L

(8.6 bar)

7 to 11 ERAA05835A0 White 30 to 44 GF02167X012 Black 10 40 to 54 43

21 7 to 11 ERAA05835A0 White 30 to 44 GF02167X012 Black 10 40 to 54 43

27 7 to 11 ERAA05835A0 White 30 to 44 GF02167X012 Black 10 40 to 54 45

30 7 to 30 ERAA05835A0 White 40 to 72 GF02168X012 Brown 15 55 to 87 60

35 7 to 30 ERAA05835A0 White 40 to 72 GF02168X012 Brown 22 62 to 98 70

10 to 75

T14169T0012 Blue 48 to 74 GF02168X012 Brown 25 78 to 99 90

60 T14169T0012 Blue 48 to 74 GF02168X012 Brown 30 78 to 104 100

75 25 to 160 T14170T0012 Silver 83 to 221 GF02170X012 Orange 40 121 to 259 140

VS111

VS121

VSX4L

VSX8L

(16 bar)

7 to 30

ERAA05835A0 White

40 to 55

GF02167X012 Black 10 50 to 65 55

21 ERAA05835A0 White GF02167X012 Black 10 50 to 65 55

27 ERAA05835A0 White GF02167X012 Black 14 54 to 69 55

30 ERAA05835A0 White

45 to 76

GF02168X012 Brown 15 60 to 91 60

35 ERAA05835A0 White GF02168X012 Brown 18 63 to 94 70

10 to 75

T14169T0012 Blue

50 to 80

GF02168X012 Brown 25 75 to 105 90

60 T14169T0012 Blue GF02168X012 Brown 30 80 to 110 100

25 to 160

T14170T0012 Silver

83 to 221

GF02170X012 Orange 38 121 to 259 140

100 T14170T0012 Silver GF02170X012 Orange 50 133 to 271 160

120 T14170T0012 Silver GF02170X012 Orange 60 143 to 281 205

150 T14170T0012 Silver GF02170X012 Orange 75 158 to 296 250

160 T14170T0012 Silver GF02170X012 Orange 80 163 to 301 250

200

100 to 500

FA142869X12 Orange Stripe 114 to 261 GF02170X012 Orange 100 214 to 361 330

300 FA142869X12 Orange Stripe 179 to 386 GF02171X012 Pink 150 329 to 536 440

500 FA142869X12 Orange Stripe 241 to 565 GF02172X012 Green 250 491 to 815 700

750

100 to 750

T14171T0012 Olive

460 to 932

GF02173X012 Silver 375 835 to 1300 1050

1000 T14171T0012 Olive GF02173X012 Silver 500 960 to 1432 1400

VS112

VS122

1200

VSX4L

VSX8H

(16 bar)

500 to 2000

FA142869X12 Orange Stripe

1050 to 1570

GF02171X012 Pink 600 1650 to 2170 1600

1500 FA142869X12 Orange Stripe GF02171X012 Pink 750 1800 to 2320 1900

2000 FA142869X12 Orange Stripe

1250 to 2300

GF02172X012 Green 1000 2250 to 3300 2400

3000 FA142869X12 Orange Stripe GF02172X012 Green 2000 2250 to 4300 4000

4000 500 to 2800 T14171T0012 Olive 2100 to 3750 GF02173X012 Silver 2000 4100 to 5750 5000

Table 5d. European Overpressure and Underpressure Shut-o OPSO/UPSO Ranges

VS100 Series

Figure 2. PED VS100 Series Label Figure 3. EN 14382 VSX4 and VSX8 Series Label

Principle of Operation

The pressure in the zone to be protected (generally

the pipeline on the outlet side of the pressure

regulator and situated after the slam-shut device

(see Figures 5 and 7) activates the VSX4 and

VSX8 Series controller.

The pressure measuring element of the

VSX4 and VSX8 Series controller consists of a

diaphragm that senses downstream pressure. The

downstream pressure is controlled by the regulator

(Figure 7). The top side of the VSX4 and VSX8 Series

diaphragm encounters the force imposed by the

overpressure shut-off spring and underpressure

shut-off spring.

When the downstream pressure increases above the

overpressure shut-off (OPSO) setting, the diaphragm

moves up.

When the downstream pressure decreases below the

underpressure shut-off (UPSO) setting, the diaphragm

moves down.

Both of these actions result in the rotation of the cam

and the release of the reset pin.

The valve plug spring moves the valve plug against

the regulator port, stopping the ow of gas.

Before opening the valve plug, an equal pressure

balance on inlet and outlet sides is required.

Refer to the VSX4 and VSX8 Series Instruction

Manual, Form 5867. Using the reset button, activate

the internal bypass, then rearm the valve plug in

accordance with the Manual Reset Procedure.

Rearming and pressure balancing are achieved at the

same time.

Installation and

Overpressure Protection

WARNING



may result if this slam-shut device

is installed, without appropriate

overpressure protection, where service

conditions could exceed the limits



slam-shut device nameplate.

All vents should be kept open to permit













the slam-shut device downward to allow

condensate to drain. This minimizes the

SHUTOFF SERIAL NO. LOC

527

JJ MM AN

DOM

TEMP

CLASS

CAT IV

FLUID

GROUP

SEAT

BODY

MATL

VS111 VS112

TS TEMPERATURE

CLASS

-20/60°C 2

-20/66°C /

IS 6 bar

DS 20 bar

Manufacturing site

527 = Cluj

Manufacturing date

JJ MM AN

Steel (WCC)

Iron (GS)

O 19

See Table 6

VS121 VS122

Std: EN14382

SLAM-SHUT

PED mfg: Gallardon,

France

Pumax

Max IN

CLASS

TYPE

VSX8L VSX8H

VSX4L VSX4H

IS PS 6 bar Pumax 6 bar PSD 6 bar

DS PS 20 bar Pumax 16 bar PSD 6 bar

RELAIS

RELAY

Pdmax

Max OUT

MATL

CASE

Wdso

OP range

Alum

Pressure range following

service condition

IS 6 bar

DS 16 bar

LP 1.5 bar

HP 5.5 bar

PSD

Wdsu

UP range

AMin, Min and

Max installation

BMax installation

only

VSX8L VSX8H

VSX4L VSX4H

IS 6 bar

DS 16 bar

LP 1.5 bar

HP 5.5 bar

IS PS 6 bar Pumax 6 bar PSD 6 bar

DS PS 20 bar Pumax 16 bar PSD 6 bar Pressure range following

service condition

AMin, Min and

Max installation

BMax installation

only

Figure 4. Nameplate for explosive atmosphere if ATEX assembled

No de Série

SERIAL No.

TYPE

FRANCEL SAS

Chartres FRANCE

YEAR

Utilisation

INTENDED USE

2 G T

VS100 Series







proper operation.

Slam-shut device installations

should be adequately protected from



The equipment should not receive any











Under enclosed conditions or indoors,



an explosion hazard. In these cases,





the outdoors.

Failure to install a downstream control

line could result in a hazardous

condition. A downstream control

line is required for the VS100 Series

installation. The slam-shut device will

󰀨

downstream control line is not installed.

Figure 5. Typical VS100 Series Operational Schematic



M1200



PORT

UNDERPRESSURE



ADJUSTING SCREW

UNDERPRESSURE



SPRING

OVERPRESSURE



SPRING

CAM

RESET

BUTTON

RESET

STEM



SPRING



ORIFICE









ADJUSTING SCREW

OUTLET PRESSURE, Pd

INLET PRESSURE, Pu

ATMOSPHERIC PRESSURE, Pb

If the slam-shut device is exposed to

an overpressure condition, it should be



occurred. Slam-shut device operation





device nameplate does not preclude



sources or from debris in the pipeline.



an electrical accessory in an explosive



equipped with an electrical accessory





in conformity with the

ATEX Directive 2014/34/EU





– can be installed in any type of



the Directive 1999/92/EC dated









safe apparatus/electric circuit



VS100 Series



to the appropriate instruction

manual issued by the manufacturer

and/or available on our website









standards: EN12186, EN12279

and EN 1776.

General Installation Instructions

Note

The VSX4 and VSX8 Series can be rotated

360° for easy installation and maintenance.

• Install according to EN 12186 and EN 12279.

Before proceeding to installation:

• The slam-shut device must be compatible with the

gas being regulated.

• Check for damage, which might have occurred

during shipment.

• Check for and remove any dirt or foreign material,

which may have accumulated in the regulator or

slam-shut device body.

• Blow out any debris or dirt in the tubing and

the pipeline.

• Ensure that the external sense orice is clean.

• Apply pipe compound to the external threads of the

pipe before installing the slam-shut device.

• Verify these points:

- Equipment limits of utilization (PS, TS) correspond

to the desired operating conditions.

- The inlet is protected by an appropriate device(s)

to avoid exceeding the allowable limits (PS, TS).

- The slam-shut device and its springs correspond

to the desired operating conditions of the

associated regulator.

• When assembling piping and anges, do not apply

excessive pressure force on the body and the bolts,

O-rings, anges or ttings. All connections should

be compatible with the geometry and working

conditions of the pipeline.

• If needed, a support may be used under the piping

and regulator / slam-shut device body to avoid

excessive pressure force on the regulator / slam-

shut device.

Figure 6. Controller Manual Bypass

• Connect downstream control line tubing to the

1/4 NPT connection in the lower casing, and run

the tubing downstream of the regulator outlet a

minimum distance of 4 times the outlet pipe diameter

(see Figure 7).

• Periodically check all vent openings to be sure that

they are not plugged.

Startup and Shutdown

WARNING

This Instruction Manual must be

used with the VSX4 and VSX8 Series

Instruction Manual and Instruction

Manual of the associated equipment.

C

WARNING

All interventions on the equipment



and trained personnel.

CAUTION

Equipment installed downstream





controller is not followed. This equipment





VS100 Series





• Start-up positions:

- Inlet and Outlet valves (V1 and V2)

gClosed

• Verify absence of pressure between inlet and

outlet valves:

- Slam-shut device valve plug

gClosed

- Impulse isolation valve (V3)

gClosed

- Impulse atmospheric valves (V4 and V5)

gOpen

Figure 7. VS100 Series Installation

Pu- 

Pd- 







PuPd

Step 1:

• Slowly pull the reset button (key 30) away from the

controller. This slow movement allows for a slow

bleed of the pressure across the controller’s disk

and seat area. The operator should be able to hear

the pressure bleeding through the system.

Step 2:

• When the pressure has equalized and the air

bleeding sound has dissipated, the reset button

(key 30) can be pulled completely away from

the controller by hand until the internal shut-off

mechanism has been re-latched.

Step 3:

• Once the operator feels the click of the re-latch

occurring, the reset button (key 30) should be

pushed completely back into its original position.

VS100 Series

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