Emerson Bettis BHH Series Bedienungsanleitung

Installation, Operation and Maintenance Manual

MAN-02-05-62-0742-EN Rev. 0

December 2019

Bettis BHH Series

Hydraulic Double-Acting Balanced Rotary Actuator 90° Quarter-Turn

Installation, Operation and Maintenance Manual

MAN-02-05-62-0742-EN Rev. 0

Table of Contents

December 2019

Table of Contents

Section 1: Overview

1.1 Description and General Information............................................................. 1

1.2 Torque Performance ..................................................................................... 2

Section 2: Safety

2.1 Warning Levels used in Manuals .................................................................... 4

Section 3: Installation

3.1 Storage and Transport................................................................................... 6

3.1.1 Storage before Installation ................................................................. 6

3.1.2 Transport and Storage........................................................................ 6

3.1.3 Dispatch............................................................................................. 6

3.1.4 Handling after Installation and prior to Service Operation................... 7

3.2 Commissioning............................................................................................. 7

3.3 Placing the BHH ............................................................................................ 7

3.4 Service Area .................................................................................................. 7

3.5 Mounting Directions of Actuators on Buttery Valves.................................... 8

3.6 Flange and Stem on Buttery Valves.............................................................. 9

3.7 Examples of different Installations of BHH on Valves...................................... 9

3.8 Choice of Hydraulic Oil ................................................................................ 11

3.8.1 Viscosity / Temperature Coefcient .................................................. 11

3.8.2 Selection Diagram............................................................................ 12

Section 4: BHH Mounting

4.1 BHH Mounted on Valve - ISO 5211 .............................................................. 13

4.1.1 Preparations before Mounting.......................................................... 13

4.2 BHH Mounting on Buttery Valve ................................................................ 13

4.3 BHH Mounting on Ball Valve........................................................................ 15

Section 5: Adjusting the Valve Disc

5.1 Adjustment Procedure ................................................................................ 16

5.1.1 Standard Opening / Closing Time for Buttery Valves ....................... 17

5.1.2 Adjustment of Buttery Valve “a” - measurement (mm) ................... 18

5.1.3 Opening and Closing Time for LPUM on Actuator ............................. 19

5.1.4 Opening and Closing Time for LPU on Actuator ................................ 19

Table of Contents

December 2019

Installation, Operation and Maintenance Manual

MAN-02-05-62-0742-EN Rev. 0

Table of Contents

Section 6: Mounting 90° Turn Set (Indication Plate)

Section 7: Flushing Instruction

7.1 Flushing Procedure ..................................................................................... 22

7.1.1 Flushing Unit .................................................................................... 23

7.1.2 Flushing with Nitrogen ..................................................................... 23

7.1.3 Flushing with Oil............................................................................... 23

Section 8: Operating

8.1 Operating Restriction.................................................................................. 24

8.2 Turning Direction in Relation to “A” and “B” ................................................ 24

8.3 Emergency Operation of BHH Actuators ..................................................... 25

8.3.1 Opening by Emergency Operation Key BHH 125 to BHH 500............ 25

8.3.2 Operating by Portable Hand Pump BHH 125 to BHH 32000.............. 26

8.3.3 Operating by Directed Mounted Hand Pump.................................... 27

8.3.4 Operating by Portable Hand Pump Submerged Actuator.................. 27

Section 9: Service and Maintenance

Section 10: BHH Dismounting

10.1 BHH Mounted on Buttery Valve................................................................. 29

10.1.1 Preparations before Dismounting..................................................... 29

Section 11: BHH Re-mounting

11.1 Preparations of Seals before Mounting ........................................................ 32

Section 12: Valve Traveling Time Adjustment

12.1 Operating Time for Valve Open/Closed ....................................................... 38

12.1.1 Valve Operating Time Table for Rotary Actuator (Quarter-Turn)........ 39

III

Installation, Operation and Maintenance Manual

MAN-02-05-62-0742-EN Rev. 0

Table of Contents

December 2019

Table of Contents

Section 13: Troubleshooting

Section 14: Spare Parts BHH 125

14.1 Parts, Spare and Material List for BHH 125................................................... 42

Section 15: Spare Parts BHH 250

15.1 Parts, Spare and Material List for BHH 250................................................... 45

Section 16: Spare Parts BHH 500

16.1 Parts, Spare and Material List for BHH 500................................................... 48

Section 17: Spare Parts BHH 1000

17.1 Parts, Spare and Material List for BHH 1000................................................. 51

Section 18: Spare Parts BHH 2000

18.1 Parts, Spare and Material List for BHH 2000................................................. 54

Section 19: Spare Parts BHH 4000

19.1 Parts, Spare and Material List for BHH 4000................................................. 57

Section 20: Spare Parts BHH 8000

20.1 Parts, Spare and Material List for BHH 8000................................................. 60

Section 21: Spare Parts BHH 16000

21.1 Parts, Spare and Material List for BHH 16000............................................... 64

Section 22: Spare Parts BHH 32000

22.1 Parts, Spare and Material List for BHH 32000............................................... 68

Appendix

December 2019

Installation, Operation and Maintenance Manual

MAN-02-05-62-0742-EN Rev. 0

Overview

Section 1: Overview

1.1 Description and General Information

Figure 1

Bettis BHH series includes several balanced rotary actuators used for operation of

quarter-turn valve. The actuator is prepared for mounting of control equipment with

several different functions and combinations. For more information see our product data

sheets or contact our sales representative directly.

Long service life and functional reliability of hydraulic systems and their components are

dependent on correct handling, installation, maintenance and repair to ensure fault-free

operation. Instructions directly attached to the equipments (e.g. nominal pressure) must

be observed. The system must not be operated over the permissible operating range. For

detailed information, please refer to the nal specications to be submitted.

The customer is responsible for ensuring that these instructions are read and fully understood.

For personnel safety and safety of the equipment please read the Section 2 for Safety.

NOTE:

For technical data please refer to Product Data Sheets.

Section 1: Overview

Installation, Operation and Maintenance Manual

MAN-02-05-62-0742-EN Rev. 0 December 2019

Overview

1.2 Torque Performance

BHH 125 BHH 250

BHH 500 BHH 1000

BHH 2000 BHH 4000

Section 1: Overview

December 2019

Installation, Operation and Maintenance Manual

MAN-02-05-62-0742-EN Rev. 0

Overview

BHH 8000

BHH 32000

BHH 16000

Section 1: Overview

Installation, Operation and Maintenance Manual

MAN-02-05-62-0742-EN Rev. 0 December 2019

Safety

Section 2: Safety

2.1 Warning Levels used in Manuals

The following warning levels are used in the documentation of Bettis for the safety of

people and equipment.

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or

serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in property damage.

NOTE:

Indicates important information regarding the product.

WARNING

All personnel that handles Bettis actuators shall take part of and understand the

following information prior to handling the system. See warnings on following page.

Section 2: Safety

December 2019

Installation, Operation and Maintenance Manual

MAN-02-05-62-0742-EN Rev. 0

Safety

WARNING

Failure to follow safe installation and service guidelines could result in death or serious injury.

• Make sure only qualied personnel perform the installation or service.

• Do not perform any service other than those contained in this manual unless you are

qualied and authorized to do so.

• Always observe local environmental, safety, and health regulations.

• Use only certied instruments and tools appropriate for the area classication.

• Use the equipment only as specied in this manual. Failure to do so may impair the

protection provided by the equipment.

• Use only spare parts from Marine Tank Management. Any replacement with

non-recognized spare parts can jeopardize the intrinsic safety and the function of

the product.

WARNING

High voltage that may be present on leads could cause electrical shock.

• Avoid contact with live leads and terminals.

• Before working on any electrical units, the wiring has to be disconnected and

circuits de-energized.

• Disconnect power to any electrical unit you are to replace.

WARNING

Avoid shearing forces and tension on pipelines and components. Piping must be strong

enough to carry the actuator weight.

• Always follow safety guidelines when handling heavy equipment. The weight of the

equipment is noted on the drawings.

• Do not lift the actuator with valve using the lifting eye installed on the actuator top

part. Use proper lifting facilities and transport equipment.

CAUTION

Flushing through Bettis components are not allowed.

• All Bettis components are cleaned before shipment and do not need ushing.

• Some components will be damaged is system ushing is performed and others are

not possible to ush.

• Piping system must be ushed before Bettis components are connected.

Section 2: Safety

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