Emerson Fisher easy-Drive 200R Bedienungsanleitung

www.Fisher.com

Fisher™easy-Drive™200R

Contents

Introduction 1.................................

Scope of Manual 1.............................

Description 1.................................

Specifications 3...............................

Educational Services 3.........................

Security 3.....................................

Installation 4..................................

Special Instructions for “Safe Use” and Installations

in Hazardous Locations 5.....................

Actuator Mounting 5..........................

Configuration 11..............................

Control Method Configuration 11............

Modbus Setup 11.............................

Connecting using the Fisher easy-Drive

configuration software 12................

Initial Setup 13............................

Calibration Instructions 13..................

Operational Verification 17..................

Troubleshooting 17.............................

Maintenance 18................................

Disassembly 19................................

Parts Ordering 22...............................

Parts Kits 22...................................

Parts List 22...................................

Actuator Mounting 26.........................

Appendix A - Modbus 27.........................

Appendix B - Certificate of Conformance 32.........

Figure 1. Fisher easy-Drive 200R

X1913

Introduction

Scope of Manual

This instruction manual provides installation, maintenance, and parts information for the easy-Drive

200R. Do not install, operate, or maintain an easy-Drive 200R without being fully trained and qualified in

valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or

property damage, it is important to carefully read, understand, and follow all the contents of this

manual, including all safety cautions and warnings. If you have any questions about these instructions,

contact your Emerson sales office before proceeding.

Description

The easy-Drive 200R electric rotary actuators are used on rotary-shaft valve bodies for throttling or on-off applications.

The 200R has an ISO 5211 mating interface that allows installation to non‐Fisher valves. Style F mounting is available

for coupling with Fisher rotary valves. This actuator is ideal for use on pressure and flow control applications for Fisher

Vee-Ball NPS 1-6, HPBV NPS 2-4 and non-Fisher 90°rotary valves with 9 mm, 11 mm, 14 mm, or 19 mm square shaft

connections, and 5/8-inch or 3/4-inch splined shaft connections. In applications that require a known loss of power

position, an RPU-100 can be used to drive the easy-Drive actuator open or closed.Consult the easy-Drive RPU-100

Instruction Manual (D104551X012).

Instruction Manual

D104742X012

easy-Drive 200R

November 2023

Instruction Manual

D104742X012

easy-Drive 200R

November 2023

Table 1. Specifications

Material Temperature Capabilities(1)

Electric Actuator Assembly:

-40 to 70°C (-40 to 158°F)

Available Actuator Configurations(4)

Positioning

Compatible Fisher Valve Types and Sizes

See tables 2 and 3

Power Requirements

11-30 VDC, minimum 2.7 amp power supply required

(fuse to 5 amps)

Maximum Current Draw

J2.3 amps

Idle Current Draw

J15 mA at 24 VDC

J25 mA at 12 VDC

Conduit Connections

Two 3/4 NPT connections

Travel(3)

Rated: 1/4 turn, 90°

Torque(5)

Rated: 124 N•m (1100 in•lbf)

Nominal Stroke Speed(2)

9°per second at 24 VDC

Hazardous Area Approvals

CSA (C/US): ExplosionProof Class I, Division 1,

Groups C and D, T6, Ex db IIB T6, Class I, Zone 1,

AEx db IIB T6

ATEX Flameproof - Gas:

II 2 G, Ex db IIB T6 Gb

IECEx Flameproof - Gas: Ex db IIB T6 Gb

Enclosure Rating

Type 4X and IP66

Duty Cycle

50% maximum

Enclosure Material

Cast aluminum alloy with powder coat paint

Approximate Weight:

17.7 kg (39 lbs)

1. The temperature limits in the referenced tables and any applicable code or standard limitations should not be exceeded.

2. Variation can be expected, based on temperature and pressure of application.

3. Actuator is capable of 14°of over-travel (104°of total travel) for travel stop adjustment and valve zeroing.

4. Not compatible for use with valve assemblies that include a handwheel or manual actuator.

5. Not intended for applications where process conditions could produce torque beyond the rated torque.

Table 2. Compatible Fisher Valve Types and Sizes for Square Shaft Connection

VALVE TYPE VALVE SIZE, NPS SQUARE SHAFT CONNECTION SIZE

(mm)

V150, V150E, V200, and V300

1 9

1-1/2 and 2 11

3 and 4 14

6 19

8580 2 9

6 19

8580 and 8590 3 11

4 14

Table 3. Compatible Fisher Valve Types and Sizes for Splined Shaft Connection (Retro-fit Only)(1)

VALVE TYPE VALVE SIZE, NPS SPLINE SHAFT CONNECTION SIZE

(Inch)

V150, V150E, V200, and V300 1-1/2 and 2 5/8

3 and 4 3/4

8580 and 8590 3 5/8

4 3/4

1. Mounting bracket not supplied with splined shaft adaptor.

Instruction Manual

D104742X012

easy-Drive 200R

November 2023

Specifications

Table 1 lists specifications for the easy-Drive 200R. Some of the specifications for a given actuator as it originally

comes from the factory are stamped on a nameplate located on the lower actuator enclosure.

Educational Services

Emerson Educational Services

Phone: 1-800-338-8158

E-mail: [email protected]

emerson.com/mytraining

Security

NOTICE

Physical security is an important part of any security program and is fundamental to protecting your system.

Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of end users' equipment.

This could be intentional or unintentional and must be protected against by restricting access to unauthorized personnel in

your facility.

D If unsecured, any device in the field is vulnerable to a physical attack; safety and security procedures must include

mitigation by physical security controls.

D The easy-Drive actuator has optional Configurator software for configuration and data viewing. When the

Configurator software is used, it must run on devices that are configured according to local security policies.

D Ensure that operation personnel are trained both on local security policies and the secure operation of the

easy-Drive actuator.

D Operate the device within a controlled and secured physical environment.

D Operate the easy-Drive actuator and Configurator software within a controlled and secured network environment.

D Apply security patches and updates as they are released.

D Report security incidents and potential product vulnerabilities.

(https://go.emersonautomation.com/reportvulnerability_en)

D Follow local disposal policy for securely disposing of an unneeded device.

Instruction Manual

D104742X012

easy-Drive 200R

November 2023

Installation

WARNING

Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal

injury.

To avoid personal injury or property damage caused by bursting of pressure‐retaining parts or by uncontrolled process

fluid, be certain the service conditions do not exceed the limits shown on the valve nameplate and in table 1. Use

pressure‐relieving devices required by government or accepted industry codes and good engineering practices.

Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this

instruction manual.

WARNING

For explosionproof applications, ensure the actuator cover is properly bolted before applying power to the actuator.

Personal injury or property damage may result from fire or explosion if power is applied to the actuator with the cover

removed in a hazardous area.

For explosion‐proof applications, install rigid metal conduit and a conduit seal no more than 457 mm (18 in) from the

actuator. Personal injury or property damage may result from explosion if the seal is not installed.

Select wiring and/or cable glands that are rated for the environment of use (such as hazardous area, ingress protection, and

temperature). Failure to use properly rated wiring and/or cable glands can result in personal injury or property damage

from fire or explosion.

Wiring connections must be in accordance with local, regional, and national codes for any given hazardous area approval.

Failure to follow the local, regional, and national codes could result in personal injury or property damage from fire or

explosion.

WARNING

Avoid personal injury or property damage caused by possible actuator failure. The use of a rigidly‐mounted support on the

actuator casing may cause additional stress on the actuator leading to premature wear and/or failure of the actuator

components.

1. The easy-Drive 200R can be installed in any position. Install the valve per the manufactuer's guidelines and per any

applicable local, regional, and national piping codes.

2. For explosion-proof applications, install rigid metal conduit and seal no more than 457 mm (18 in) from the

actuator.

3. Plastic conduit ports provided by factory are to be removed prior to operation and replaced with an explosion-proof

port plug.

Instruction Manual

D104742X012

easy-Drive 200R

November 2023

Special Instructions for “Safe Use” and Installations in Hazardous

Locations

WARNING

To avoid static discharge from the enclosure, do not rub or clean the enclosure with solvents. To do so could result in an

explosion. Clean with a mild detergent and water only.

The enclosure is nonconducting and may generate an ignitioncapable level of electrostatic charges under certain extreme

conditions. The user should ensure that the equipment is not installed in a location where it may be subjected to external

conditions (such as highpressure steam) which might cause a buildup of electrostatic charges on nonconducting surfaces.

Additionally, cleaning of the equipment shall only be done with a damp cloth.

To avoid damage to the enclosure, when screws are fully tightened into blind holes in enclosure walls, with no washer

fitted, at least one full thread shall remain free at the base of the hole.

Actuator Mounting

The following procedure describes how to mount an easy-Drive 200R actuator.

Standalone actuators will be shipped with the shaft adaptor at the configured loss of signal position.

User designed and manufactured Mounting Kit and Stem Coupler will be needed to complete this procedure.

WARNING

Avoid personal injury from sudden release of process pressure or bursting of parts. Before performing any maintenance

operations:

D Do not remove the actuator from the valve while the valve is still pressurized.

D Always wear protective gloves, clothing, and eyewear when performing any maintenance operations to avoid personal

injury.

D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the

actuator cannot suddenly open or close the valve.

D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure

on both sides of the valve. Drain the process media from both sides of the valve.

D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.

D The valve packing box may contain process fluids that are pressurized, even when the valve has been removed from the

pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings.

D Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

WARNING

To avoid personal injury and equipment damage from moving parts, keep fingers and tools clear while stroking the

actuator in the following steps.

NOTICE

To avoid damage to the 200R actuator, do not install on a valve assembly that includes a handwheel or manual actuator.

Instruction Manual

D104742X012

easy-Drive 200R

November 2023

1. Supply a method of supporting the weight of the valve and actuator during assembly.

2. Manually rotate the valve shaft to the loss of signal position.

3. Mount the easy-Drive 200R to the mounting kit designed and supplied by the user.

4. Lift or hoist the actuator and mounting assembly onto the valve and mate the mounting kit securely to the valve

following the valve manufacturer's guidelines.

5. Make the shaft connection between the actuator coupler and valve shaft.

a. When installing the user-supplied shaft connector the actuator shaft coupler should fully engage the valve shaft

by a distance equal to or greater than the diameter of the actuator stem.

NOTICE

Be sure that the output shaft adaptor on the actuator and valve shaft are completely engaged. Do not attempt to remove

the shaft adaptor when force is applied to the shaft.

6. Configure the actuator to the appropriate mode using the easy-Drive configurator tool. See Valve Type

Configuration section of this manual.

7. Externally adjustable travel stops are used to limit the degree of rotation at both ends of the actuator stroke to

calibrate valve to the actuator.

8. Calibrate the actuator. See Calibration Instructions section of this manual.

Figure 2. Fisher easy-Drive 200R

MOTOR AND GEAR CASE ASSEMBLY MOTOR AND GEAR CASE ASSEMBLY

INCLUDING GEN2 CONTROL BOARD

AND RPU-100

CONTROLLER

POWER AND

CONTROL TERMINAL

OPTIONAL RESERVE

POWER UNIT

FIELD WIRING

TERMINAL

Instruction Manual

D104742X012

easy-Drive 200R

November 2023

Figure 3. Fisher easy-Drive 200R Wiring Diagram

FIELD WIRING CONNECTIONS

GE47302-7 TOP VIEW CONTROLLER

POWER AND

CONTROL TERMINAL

Power Requirements

Ensure a stable DC power source is available, maintaining less than 5% ripple and sufficiently surge protected for the

application. A 2.7A (minimum) power supply is required, fused to 5A. 12 VDC or 24 VDC is typical.

NOTICE

Misconfiguration of the valve type when powering the control board could result in damage to the valve or actuator.

Ensure proper configuration and decommissioning are performed when installing, removing, or configuring a control

board.

Wiring Instructions

1. Observe local wiring requirements for hazardous location usage.

2. Ensure power is turned off before connecting the wires.

3. Conduit seals within 450 mm (18 inches) of the enclosure port are required for explosionproof installation.

4. 18 AWG (0.52 mm2) to 12 AWG (3.31 mm2) wire size required.

5. Fuse system to 5A.

6. Connect enclosure and analog signal shields.

Power

1. Connect 12 or 24 VDC reference to: –

2. Connect 12 or 24 VDC positive to: +

3. Be sure to tighten terminals sufficiently to ensure solid mechanical connection.

Instruction Manual

D104742X012

easy-Drive 200R

November 2023

Figure 4. Wiring - Analog Input

Figure 5. Wiring - Dual Dry Contact

Instruction Manual

D104742X012

easy-Drive 200R

November 2023

Figure 6. Wiring - Single Dry Contact

Figure 7. Wiring - Modbus Input

Instruction Manual

D104742X012

easy-Drive 200R

November 2023

Figure 8. Wiring - Auxiliary Digital I/O set to input (40080=0)

Figure 9. Wiring - Auxiliary Digital I/O set to output

10 V, 25 mA max

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