Emerson Rosemount TankMaster Bedienungsanleitung

Reference Manual
00809-0100-5200, Rev AC
May 2019
Rosemount™ Tank Gauging Wireless System
Wireless System

Rosemount Tank Gauging Wireless System
NOTICE
Read this manual before working with the product. For personal and system safety, and for optimum product performance, make
sure you thoroughly understand the contents before installing, using, or maintaining this product.
For equipment service or support needs, contact your local Emerson Automation Solutions/Rosemount Tank Gauging
representative.
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Contents
Chapter 1 Introduction.................................................................................................................. 5
1.1 The Wireless Tank Gauging system...................................................................................................5
1.2 WirelessHART® – the industry standard.............................................................................................6
1.3 Manual overview.............................................................................................................................. 7
1.4 Wireless Tank Gauging System Components....................................................................................9
1.5 Installation procedure.................................................................................................................... 11
1.6 References..................................................................................................................................... 12
Chapter 2 Network Planning........................................................................................................ 13
2.1 Overview........................................................................................................................................ 13
2.2 Scope............................................................................................................................................. 14
2.3 Design............................................................................................................................................15
2.4 Fortify.............................................................................................................................................18
Chapter 3 Configuration...............................................................................................................19
3.1 Safety messages.............................................................................................................................19
3.2 Configuration overview.................................................................................................................. 20
3.3 THUM Adapter configuration......................................................................................................... 23
3.4 Repeater configuration...................................................................................................................32
Chapter 4 Installation...................................................................................................................37
4.1 Safety messages.............................................................................................................................37
4.2 Installation considerations..............................................................................................................37
4.3 Preparation checklist...................................................................................................................... 38
4.4 Mechanical installation...................................................................................................................39
4.5 Electrical installation.......................................................................................................................44
Chapter 5 Commissioning............................................................................................................ 51
5.1 Safety messages.............................................................................................................................51
5.2 Commissioning introduction..........................................................................................................52
5.3 Starting up devices......................................................................................................................... 54
5.4 Verify network device connection.................................................................................................. 57
5.5 Verify network device status...........................................................................................................59
5.6 Verify network design rules............................................................................................................ 61
5.7 View network live........................................................................................................................... 63
Chapter 6 TankMaster Setup........................................................................................................ 65
6.1 Introduction................................................................................................................................... 65
6.2 Installing gateway and field devices................................................................................................65
Appendix A HARTMaster Configuration.......................................................................................... 77
A.1 HART® modem...............................................................................................................................77
A.2 Gateway communication............................................................................................................... 80
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Appendix B Device Identification.................................................................................................... 83
B.1 Device main label........................................................................................................................... 83
B.2 Serial number in TankMaster WinSetup.......................................................................................... 84
Appendix C HART® tags.................................................................................................................. 85
C.1 Rosemount™ 2410 Tank Hub.......................................................................................................... 85
C.2 Connected field devices................................................................................................................. 87
Appendix D Installing Generic FF Devices........................................................................................ 89
D.1 Introduction...................................................................................................................................89
D.2 Installation procedure.................................................................................................................... 90
Appendix E Troubleshooting........................................................................................................ 103
E.1 Hart master communication.........................................................................................................103
E.2 Network design............................................................................................................................ 107
E.3 THUM™ Adapter............................................................................................................................108
E.4 Gateway....................................................................................................................................... 109
Contents Reference Manual
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iv Reference Manual

1 Introduction
1.1 The Wireless Tank Gauging system
The Wireless Tank Gauging System is based on IEC 62591 (WirelessHART®), the industry
standard for wireless field networks.
The reduced field wiring leads to large savings in infrastructure, design and labor required
for installation and commissioning.
No hot work is required and production downtime is minimized.
In addition, compared to other systems, the time between project start-up and an up-and-
running wireless system is drastically reduced.
Figure 1-1: Wireless Tank Gauging Network
B
D
E
F
A
C
A. Temporary obstacle
B. Permanent obstacle
C. Emerson Wireless Gateway
D. LAN
E. Rosemount™ TankMaster™
F. DCS/Host
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1.2 WirelessHART® – the industry standard
WirelessHART is the first simple, reliable and secure wireless communication standard for
process monitoring and control applications (IEC 62591Ed. 1.0).
Self-organizing adaptive mesh routing
•No wireless expertise required, devices automatically find the best communication
paths
•Network continuously monitors paths for degradation and repairs itself
•Adaptive behavior provides reliable, hands-off operation and simplifies network
deployments, expansion and reconfiguration
•Supports both star and mesh topologies
Industry standard radio with channel hopping
•Standard IEEE 802.15.4 radios
•2.4 GHz ISM band sliced into 16 radio-channels
•Continuously “hop” across channels to avoid interference and increase reliability
•Direct Sequence Spread Spectrum (DSSS) technology delivers high reliability in
challenging radio environment
Self-healing network
•If an obstruction is introduced into the mesh network, devices will automatically find
the best alternative communication path. This path will be created and the information
will continue to flow
Seamless integration to existing hosts
•Transparent and seamless integration
•Same control system applications
•Gateways connect using industry protocols
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1.3 Manual overview
This manual provides specific configuration, installation and commissioning information
for the Wireless Tank Gauging System. For complete installation information, see the
reference manual for each device, and for configuration guidance see the Rosemount
System Configuration Manual (Document No. 00809-0300-5100).
Introduction •The Wireless Tank Gauging system
•WirelessHART® – the industry standard
•Wireless tank gauging system components
•Installation procedure
•References
Network Planning •Scope
•Design
•Fortify
Configuration •Configuration overview
•Emerson 775 Wireless THUM™ Adapter configuration
•Repeater configuration
Installation •Installation considerations
•Mechanical installation
•Electrical installation
Commissioning •Starting up devices
•Verify network device connection
•Verify network device status
•Verify network design rules
•View network live (optional)
TankMaster Setup •Installation of Gateway and field devices
HARTMaster
Configuration
•Protocol configuration for wired communication with
HART modem
•Protocol configuration for Gateway communication
Device Identification •Identification of serial number
HART tags •Rosemount 2410 Tank Hub
•Field devices connected to the Tankbus
Installing Generic FF
Devices
•Installation procedure
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1.4 Wireless Tank Gauging System Components
1.4.1 Emerson Wireless Gateway
The Emerson Wireless Gateway enables communication between wireless devices and
host applications, such as Rosemount™ TankMaster™. Each gateway manages its own
unique wireless network.
A single gateway can support up to 100 nodes. In a wireless Rosemount Tank Gauging
system, it is recommended to use one gateway for maximum 35 nodes. Each wireless
node in the Rosemount Tank Gauging system consists of a Rosemount 2410 Tank Hub and
other devices such as the Rosemount 5900 level gauge, 5300/5400 level transmitters,
2230 graphical display, and 2240S multiple-input temperature transmitter. For Wireless
Tank Gauging systems, the 1410 and the 1420 Gateways are supported.
1.4.2 Rosemount 2410 Tank Hub
The Rosemount 2410 Tank Hub handles communication between the field devices and
the control room. It is available in two versions; “single tank” or “multiple tanks”. In a
wireless network, the 2410 is connected to an Emerson 775 Wireless THUM™ Adapter.
The tank hub feeds power to the devices on the Tankbus and collects and calculates tank
data.
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1.4.3 Emerson 775 Wireless THUM™ Adapter
The Emerson 775 Wireless THUM Adapter acts as a wireless data link between Rosemount
2410 Tank Hub and an Emerson Wireless Gateway in an IEC 62591 (WirelessHART®)
network. It is powered by the tank hub via a 2-wire intrinsically safe fieldbus.
1.4.5 AMS Wireless SNAP-ON
AMS Wireless SNAP-ON is an optional software for designing and monitoring(1)
WirelessHART® networks. It can be used with plot plans or simple scaled drawings to layout
the network.
AMS Wireless SNAP-ON can be used as a stand-alone application for site planning and in a
real-time mode to monitor(1) the network. This tool incorporates the best practices of
design rules recommended for planning a network.
Features:
•AMS Device Manager plug-in software for wireless mesh network planning and
monitoring(1)
•Can be installed “offline” without AMS Device Manager
(1) Online monitoring of WirelessHART networks requires AMS Device Manager or AMS Device Configurator to be installed.
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