Emerson Rosemount 1595 Bedienungsanleitung

www.rosemount.com

Reference Manual

00809-0100-4828, Rev EA

November 2007

Rosemount 1595 Conditioning Orifice Plate

Reference Manual

00809-0100-4828, Rev EA

November 2007 Rosemount 1595

www.rosemount.com

Rosemount 1595 Conditioning

Orifice Plate

NOTICE

Read this manual before working with the product. For personal and system safety, and for

optimum product performance, make sure you thoroughly understand the contents before

installing, using, or maintaining this product.

The United States has two toll-free assistance numbers and one International number.

Customer Central

1-800-999-9307 (7:00 a.m. to 7:00 P.M. CST)

International

1-(952) 906-8888

National Response Center

1-800-654-7768 (24 hours a day)

Equipment service needs

The products described in this document are NOT designed for nuclear-qualified

applications. Using non-nuclear qualified products in applications that require

nuclear-qualified hardware or products may cause inaccurate readings.

For information on Rosemount nuclear-qualified products, contact your local Emerson

Process Management Representative.

Reference Manual

00809-0100-4828, Rev EA

November 2007

TOC-1

Rosemount 1595

SECTION 1

Introduction

Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Receiving and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Returning the Product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

SECTION 2

Installation

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Location and Orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Horizontal Pipe Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Vertical Pipe Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

1595 Straight Pipe Requirements . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Rosemount 1595 Types: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Rosemount 1496 Types: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Rosemount 1497 Types: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

APPENDIX A

Reference Data

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Performance Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Functional Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4

Ordering Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7

APPENDIX B

Installation

Drawings

Installation Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

Table of Contents

Reference Manual

00809-0100-4828, Rev EA

November 2007

Rosemount 1595

TOC-2

Reference Manual

00809-0100-4828, Rev EA

November 2007 Rosemount 1595

www.rosemount.com

Section 1 Introduction

Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1

Receiving and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1

Returning the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1

USING THIS MANUAL This product manual provides installation, configuration, calibration,

troubleshooting, and maintenance instructions for the Rosemount 1595

Conditioning Orifice Plate.

Section 2: Installation

Appendix A: Reference Data

Appendix B: Installation Drawings

RECEIVING

AND INSPECTION

Flowmeters are available in different models and with different options, so it is

important to inspect and verify that the appropriate model was delivered

before installation.

Upon receipt of the shipment, check the packing list against the material

received and the purchase order. All items are tagged with a model number,

serial number, and customer tag number. Report any damage to the carrier.

RETURNING THE

PRODUCT

To expedite the return process, call the Rosemount National Response

Center toll-free at 800-654-7768. This center, available 24 hours a day, will

assist you with any needed information or materials.

The center will ask for the following information:

• Product model

• Serial numbers

• The last process material to which the product was exposed

The center will provide

• A Return Material Authorization (RMA) number

• Instructions and procedures that are necessary to return goods that

were exposed to hazardous substances

NOTE

If a hazardous substance is identified, a Material Safety Data Sheet (MSDS),

required by law to be available to people exposed to specific hazardous

substances, must be included with the returned materials.

Reference Manual

00809-0100-4828, Rev EA

November 2007

Rosemount 1595

1-2

Reference Manual

00809-0100-4828, Rev EA

November 2007 Rosemount 1595

www.rosemount.com

Section 2 Installation

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1

Location and Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-5

SAFETY MESSAGES Instructions and procedures in this section may require special precautions to

ensure the safety of the personnel performing the operations. Please refer to

the following safety messages before performing any operation in this section.

Checklist The following is a summary of the steps required to complete a 1595

installation.

If this is a new installation, begin with step 1.

If the mounting is already in place, verify that the orifice flange size and rating

match the recommended specification and begin with step 5.

1. Determine where the 1595 is to be place within the piping system.

2. Establish the proper orientation as determined by the intended

service for the orifice plate.

3. Orient the 1595 Conditioning Orifice Plate so the pressure taps are

centered between any two (of four) orifice bore holes. In addition, the

pressure taps should be located at 90° to the plane of the last elbow.

4. Review “Location and Orientation” on page 2-2.

5. Confirm the 1595 configuration.

6. Measure the pipe’s internal diameter (I.D.), preferably at 1 x I.D. from

the orifice flange (upstream or downstream).

NOTE

Providing the pipe’s I.D. at the time of purchasing the 1595 is necessary to

maintain published orifice plate accuracy.

7. Install the orifice plate.

8. Check for leaks.

9. Commission the orifice plate.

Failure to follow these installation guidelines could result in death or serious injury:

• Make sure only qualified personnel perform the installation.

• Remove pressure and drain the pipe assembly prior to installing or removing the

orifice plate.

• If the process fluid is caustic or otherwise hazardous, follow the instruction closely

to prevent mishap.

Reference Manual

00809-0100-4828, Rev EA

November 2007

Rosemount 1595

2-2

LOCATION AND

ORIENTATION

The orifice plate electronics must be installed in the proper orientation relative

to the pipe and the fluid measured.

Horizontal Pipe

Installation

OPERATING TEMPERATURE LIMITS

For line sizes 2-in. (50 mm) to 24-in. (600mm)

Temperature Range: -320 to 1200°F (-196 to 649°C)

-320 to 800°F (-196 to 427°C) and differential pressure up to 800 inH2O.

800 to 1200°F (427 to 649°C) and differential pressure up to 400 inH2O.

Pressure Tap Orientation

Orient the 1595 Conditioning Orifice Plate so that the pressure taps are

centered between any 2 (of 4) orifice bore holes. In addition, the pressure

taps should be located at 90° to the plane of the last elbow.

The following figures show paddle style conditioning orifice plate, but

orientation pertains to both paddle and universal plate styles.

Gas in Horizontal Pipes

The electronics should be mounted above the pipe to ensure that condensate

does not collect on the transmitter sensing diaphragms. Orient the unit within

the 120°recommended zone as shown in Figure 2-1.

Figure 2-1. Gas in Horizontal

Pipes

FLOW

30°

Recommended Zone 120 degrees

30 °

Flow

Recommended Zone 120°

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