Emerson SOLAHD S4KC Series Bedienungsanleitung

Industrial On-Line UPS - 120 V, 700 VA - 3000 VA

S4KC Series

Instruction Manual

While every precaution has been taken to ensure accuracy and completeness in this manual, Appleton Grp LLC d/b/a

Appleton Group assumes no responsibility, and disclaims all liability for damages resulting from use of this information or

for any errors or omissions.

The SolaHD and Emerson logos are registered in the U.S. Patent and Trademark Oce. All other product or service names

are the property of their registered owners.

S4K2UC SERIES USER MANUAL | iii

Contents

Important Safety Precautions 6

Save these Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Battery Safety Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Electromagnetic Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Information for the Protection of the Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Glossary of Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.0 Product Description 9

1.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.2 Available Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.3 Appearance & Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.3.1 Front Panel & Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.3.2 Rear Panel Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.4 Major Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.4.1 Surge Protection Device (SPD) & EMI/RFI Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.4.2 Rectier/Power Factor Correction (PFC) Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.4.3 Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.4.4 Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.4.5 DC-DC Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.4.6 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.4.7 Dynamic Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.5 Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.5.1 Utility (VAC) Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.5.2 Manual Bypass Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.5.3 Battery Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

1.5.4 Battery Recharge Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

1.5.5 Frequency Converter Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

iv | Contents

2.0 Installation 15

2.1 Unpacking & Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.2 What’s Included . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.3 Preparation for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.3.1 Installation Environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.3.2 Installation Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.4.1 Tower Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.4.2 Rack Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

2.5 Cable Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

2.5.1 Connecting Input Plug & Loads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

2.5.2 AC Input/Output Hardwire Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

2.5.3 Connecting Battery Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

2.6 Connecting Communication Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

2.6.1 Connecting USB Communication Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

2.6.2 Installing the Optional IntelliSlot Card & Communication Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.0 Control & Indicators 26

3.1 Control Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.1.1 On/Alarm Silence/Manual Battery Test Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.1.2 Standby/Manual Bypass Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.2 Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.2.1 Battery Level Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.2.2 Load Level Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3.2.3 UPS Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4.0 Operation 29

4.1 Startup Checklist for the S4K2UC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4.2 Starting the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4.3 Manual Battery Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4.4 Manual Bypass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4.5 Shut Down the S4K2UC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4.6 Disconnecting Input Power from the S4K2UC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

S4K2UC SERIES USER MANUAL | v

5.0 Communication 31

5.1 IntelliSlot Communication Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.1.1 MultiLink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.2 USB Port Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.2.1 Conguration Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5.3 Terminal Block Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5.3.1 Any Mode Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5.3.3 On Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5.3.4 Low Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6.0 Battery Cabinet 35

7.0 Maintenance 36

7.1 Replacing the Internal Battery Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

7.1.1 Battery Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

7.2 Battery Charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

7.3 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

7.4 Checking UPS Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

7.5 Checking UPS Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

8.0 Troubleshooting 39

8.1 UPS Symptoms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

8.1.1 Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

8.1.2 Audible Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

8.2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

9.0 Specications 42

10.0 Warranty & Support 47

10.1 Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

10.2 Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

6| Important Safety Instructions

IMPORTANT SAFETY PRECAUTIONS

!WARNING

Observe all cautions and warnings in this manual. Failure to do so may result in serious injury or death.

Refer all UPS and battery service to properly trained and qualied service personnel. Do not attempt to service this

product yourself and never work alone.

Opening or removing the cover may expose you to lethal voltages within this unit, even when it is apparently not

operating and the input wiring is disconnected from the electrical source.

SAVE THESE INSTRUCTIONS

This manual contains important safety instructions that must be followed during the installation and maintenance of the

UPS and batteries. Read this manual thoroughly before attempting to install or operate this UPS.

This UPS contains no user-serviceable parts. The O/Bypass push button does not electrically isolate internal parts. Under

no circumstances should you attempt to gain internal access other than to replace the batteries due to risk of electric

shock or burn. Do not continue to use the UPS if the front panel indicators are not in accordance with these operating

instructions or if the UPS performance alters in use. Refer all faults to your local distributor, SolaHD representative or

SolaHD Technical Support.

This UPS has an internal battery, and the output receptacles of the UPS may carry live voltage even if the UPS is not

connected to utility input power.

Before moving or rewiring this UPS, disconnect utility input power and the battery and make sure that the UPS is

completely shut down. Otherwise, the output terminal may carry live voltage, presenting an electric shock hazard.

To ensure human safety and normal UPS operation, the UPS must be properly grounded before use.

When the UPS is connected to an IT power distribution system, a short-circuit protection device must be installed on the

neutral line.

Install and use the S4K2UC in the following environments:

• Temperature: 0°C – 40°C (32°F – 104°F); Relative humidity: 0% – 95%, non-condensing

• Out of direct sunlight

• Away from heat sources

• Stable surface, not subject to vibrations or shocks

• Away from dust and other particulates

• Away from corrosive substances, salts and ammable gases

Keep the air inlet and outlet of this UPS unobstructed. Poor ventilation will increase the internal temperature of the UPS

and can adversely aect the UPS and its batteries.

Keep liquid and foreign objects away from the UPS.

In case of re, use a dry chemical re extinguisher to put out the re. Using a uid re extinguisher may cause electric shock.

This UPS is not intended for use with life support and other designated critical devices. Maximum load must not exceed

that shown on the UPS rating label. This UPS is designed for data processing equipment. If uncertain, consult your local

dealer or SolaHD representative.

S4K2UC SERIES USER MANUAL | 7

This UPS is not for use in a computer room as dened in the standard for the Protection of Electronic Computer/Data

Processing Equipment, ANSI/NFPA 75.

The S4K2U3000-C was investigated under 30 A branch circuit in accordance with the National Electrical Code, ANSI/NFPA

70, to reduce the risk of re; connect only a circuit provided with 30 A maximum branch overcurrent protection.

Battery Safety Notes

!CAUTION

Do not dispose of batteries in a re; they may explode. Dispose of used batteries according to local regulations.

Do not open or mutilate the batteries. Released electrolyte is toxic and harmful to skin and eyes. If electrolyte comes

into contact with the skin, wash the aected area immediately and get medical attention.

!CAUTION

A battery can present a risk of electrical shock and high short circuit current. The following precautions should be

observed when working with batteries:

• Remove watches, rings and other metal objects.

• Use tools with insulated handles.

• Wear rubber gloves, boots, and safety glasses.

• Do not lay tools or metal parts on top of batteries.

• If the battery pack is damaged in any way or shows signs of leakage, please contact your SolaHD representative

immediately.

• Disconnect charging source prior to connecting or disconnecting battery terminals.

• Determine if the battery is inadvertently grounded. If it is inadvertently grounded, remove the source of the

ground. Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock

will be reduced if grounds are removed during installation and maintenance (applicable to a UPS and a remote

battery supply not having a grounded supply circuit).

• When replacing batteries, replace with the same type and number of batteries or battery packs.

Electromagnetic Compatibility

The S4K2UC complies with the limits for a CLASS A DIGITAL DEVICE, PURSUANT TO Part 15 of FCC rules. Operation is

subject to the following two conditions: (1) This device may not cause harmful interference and (2) This device must

accept any interference received, including interference that may cause undesired operation. Operating this device in a

residential area is likely to cause harmful interference that users must correct at their own expense.

The S4K2UC Series complies with the requirements of EMC Directive 2004/108/EC and the published technical standards.

Continued compliance requires installation in accordance with these instructions and use of accessories approved by

SolaHD.

NOTICE: This product is for restricted sales distribution to informed partners. Installation restrictions or additional

measures may be needed to prevent radio interference.

Information for the Protection of the Environment

UPS Servicing: The UPS makes use of components dangerous for the environment (e.g. batteries, electronic cards, and

electronic components). The components removed must be taken to specialized collection and disposal centers.

8| Important Safety Instructions

Glossary of Symbols

Risk of electrical shock

Indicates caution followed by important instructions

AC input

AC output

Requests the user to consult the manual

Indicates the unit contains a valve-regulated lead acid battery

Recycle

DC voltage

Equipment grounding conductor

Bonded to ground

AC voltage

ON/Alarm Silence/Battery Test

OFF/Bypass

WEEE

PbH2SO4

S4K2UC SERIES USER MANUAL | 9

1.0 Product Description

The SolaHD S4K2UC Series is a compact, on-line uninterruptible power system (UPS) that continuously conditions and

regulates its output voltage. It is designed to supply microcomputers and other sensitive equipment with clean sine

wave input power.

Upon generation, AC power is clean and stable. However, during transmission and distribution it is subject to voltage

sags, spikes and complete failure that may interrupt computer operations, cause data loss and damage equipment. The

S4K2UC protects equipment from these disturbances. The S4K2UC continuously charges its batteries from utility power,

enabling it to supply power to connected loads even when utility power fails.

This section describes the UPS, its features, models, appearance, components, operating principles, and operating modes.

1.1 Features

• Intelligent battery management to extend the battery life

• Operation and display panel with LED for monitoring load percentage and battery capacity independently

• Flexible network management with MultiLink™ software

• Fan fault self-inspection and automated diagnostic function

• Intelligent fan operation, automatically changing rotation speed depending on system requirements to decrease

power consumption and noise

• Input circuit breaker to ease recovery from overloads

• Safety approval from UL and cUL

• Communication options: USB port, IntelliSlot® port and terminal block communication

• Dry contacts for remote monitoring

• Input power factor greater than 0.99 at 100% load

• Output voltage selection function using the conguration software

1.2 Available Models

Available models of the UPS are shown in Table 1:

Table 1: UPS Models & Power Ratings

Model Nominal Power Rating

S4K2U700C 700 VA/630 W

S4K2U1000C 1000 VA/900 W

S4K2U1500C 1500 VA/1350 W

S4K2U2000C 2000 VA/1800 W

S4K2U3000C 3000 VA/2700 W

10 | 1.0 Product Description

1.3 Appearance & Components

1.3.1 Front Panel & Controls

The SolaHD S4K2UC rack/tower models, in various power ratings, have the same general appearance, controls and

features (see Figure 1). The various rack/tower models dier largely in the receptacle type.

Operation and Display Panel

VentilationSlots

Figure 1: S4K2UC rack/tower models—front view

1.3.2 Rear Panel Features

The rear panel of the S4K2UC has these features (see Figure 2):

• USB port

• Cooling fan

• Power output receptacles

• Input circuit breaker

• IntelliSlot port

• Communication terminal block

• Input power cable

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