Emotron DCM Bedienungsanleitung

Emotron DCM

Control Unit

Instruction manual

English

CG Drives & Automation 01-5965-01r1 1

Contents

1 Inside the Box............................................................................. 1

2 Safety .......................................................................................... 3

3 Introduction ................................................................................ 5

3.1 Description .................................................................................................. 5

4 Getting Started ........................................................................... 7

4.1 Please note the safety section .................................................................. 7

4.2 Connection and setup before start ........................................................... 7

4.3 Auto set performed at normal pumping - pumping water........................ 9

4.4 Auto set performed at snoring – pumping a mix of air and water ....... 10

4.5 Quick setup - flow chart........................................................................... 11

5 Installation................................................................................ 13

5.1 Choice of current transformer ................................................................ 13

5.2 The operator’s panel ............................................................................... 17

5.3 Description of functions .......................................................................... 19

5.4 Connection terminals .............................................................................. 23

6 Single-Pump System Installation ............................................ 25

6.1 Single-pump system connection............................................................. 26

6.2 Detailed setup for single-pump system ................................................. 28

6.3 Adjustment of stop level.......................................................................... 30

6.4 Start conditions and pause time adjustment ........................................ 30

6.5 Returning to the default settings............................................................ 31

7 Dual-Pump System Installation............................................... 33

7.1 Dual-pump system connection ............................................................... 34

7.2 Detailed setup for dual-pump system (always use two

Emotron DCMs)........................................................................................ 36

7.3 Returning to the default settings............................................................ 38

2CG Drives & Automation 01-5965-01r1

8 Protection and Alarm............................................................... 39

8.1 Phase sequence (F1) ............................................................................... 39

8.2 Phase asymmetry (F2) ............................................................................. 39

8.3 Checking the current (F3) ........................................................................ 40

8.4 Operating fault (F4) .................................................................................. 40

8.5 Temperature input (F5)............................................................................ 40

8.6 Undervoltage (LU)/Overvoltage (OU) alarm ............................................ 41

9 Troubleshooting ....................................................................... 43

10 Technical Data ......................................................................... 45

10.1 EU (European Union) specifications........................................................ 48

10.2 US specifications...................................................................................... 49

10.3 Canada specifications.............................................................................. 49

11 Window Parameters................................................................. 51

12 Service ...................................................................................... 57

13 Appendix ................................................................................... 59

CG Drives & Automation 01-5965-01r1 Inside the Box 1

1 Inside the Box

Please check the delivery. Despite the fact that all products from CG Drives &

Automation are carefully inspected and packed, transport damage may occur:

• Your shipment should contain the Emotron DCM, a current transformer,

2x terminal covers (option*) and this instruction manual.

• Check carefully that the equipment ordered complies with the pump

motor’s input voltage and that the current transformer rating is as stated on

the delivery note.

• Check that the contents have not been damaged during transport.

• If something is missing, or has been damaged, contact the supplier as well as

the forwarding agent within 48 hours of receipt.

NOTE: If in doubt contact your supplier before installing or commissioning

the product.

2 Inside the Box CG Drives & Automation 01-5965-01r1

CG Drives & Automation 01-5965-01r1 Safety 3

2Safety

• Study this manual thoroughly before installing and using the Emotron

DCM.

• The Emotron DCM must be installed by qualified personnel.

• Always disconnect supply circuits prior to installing.

• The installation must comply with standard and local regulations.

• Pay special attention to the information in this chapter and the parts marked

WARNING and CAUTION in the chapter on operation.

• Check that the Emotron DCM and the equipment are correctly connected

before being taken into use.

• Should questions or uncertainties arise, please contact your local sales outlet

or see Chapter 12 page 57, Service.

• Faults that arise due to faulty installation or operation are not covered by the

warranty.

NOTE: Removing or tampering with the seal on the housing will invalidate

the warranty.

4Safety CG Drives & Automation 01-5965-01r1

CG Drives & Automation 01-5965-01r1 Introduction 5

3 Introduction

This instruction manual describes the installation and commissioning of the

Emotron DCM. The Emotron DCM is a control unit that remotely controls

submersible pump equipment. Level sensors are not needed to initiate start and

stop. The pump stops automatically when it begins to snore (draw air), when

the pit has been pumped free from water. During a pumping operation, the

Emotron DCM measures the length of the run period and uses this to

determine the length of the rest period. The longer the run period, the shorter

the rest period. As a result the run and the rest periods are continuously adapted

to the rate of flow.

Two Emotron DCM can be connected in parallel to control two submersible

pumps and allow independent operation and display of monitored values (see

Chapter 7).

This instruction manual contains complete instructions for the installation and

use of the Emotron DCM. Please read the entire manual before installing or

using the DCM. Pay special attention to the Safety chapter in this manual and

the parts marked WARNING and CAUTION.

3.1 Description

The Emotron DCM measures the input power by measuring voltage and

current. This gives a reliable measurement of pump motor load over the total

load range.

As an option a level switch can be used to trigger a start; either to override the

pause time in case of high level or as the sole means to trigger a start.

The Emotron DCM is connected to the pump motor supply cable with a type

CTM current transformer. The same Emotron DCM is suitable for small and

large induction pump motors and the only accessory needed is the CTM

current transformer (a primary standard current transformer is also necessary

when the motor current is greater than 100 A).

The Emotron DCM is enclosed in a recyclable PC/ABS plastic housing. At the

front is the operator’s panel which comprises an LCD display and a set of six

keys. The connection terminals are at the top and bottom of the unit front

panel. The unit should be mounted on a standard DIN-rail.

The Emotron DCM is very easy to use. The “Auto set” function makes it

possible to adjust the unit (stop level) automatically by pressing just one key.

6Introduction CG Drives & Automation 01-5965-01r1

The Emotron DCM always stops the pump as soon as it starts to snore (draw

air) and restarts it after a calculated pause time or in response to a high-level

switch-over.

The Emotron DCM is able to check:

• Phase sequence.

•Phasevoltageasymmetry.

• Current from current transformer(s).

• Temperature on pump motor.

• Undervoltage and Overvoltage (at start up).

The Emotron DCM gives information about:

• Delay time before restarting after the pump has stopped.

• Pumping time since the latest pump start.

• High-level pumping time since the pump started as a result of high-level

switch-over.

• Measured power as a percentage of the DCM’s measurement range.

• Measured voltage.

• Measured peak power as a percentage of the DCM’s measurement range.

• Time counter for total pumping time.

• Start counter - total number of times pump has started.

The Emotron DCM can be connected in parallel for a dual-pump system:

•Alternating

•MASTER/SLAVEfunction

• If there is a breakdown in one of the pumps, the other pump starts to

operate.

Inhaltsverzeichnis

Andere Emotron Steuereinheit Handbücher

Emotron

Emotron EMX-B Bedienungsanleitung

Beliebte Steuereinheit Handbücher anderer Marken

Festo

Festo Compact Performance CP-FB6-E Stücklistenhandbuch

Elo TouchSystems

Elo TouchSystems DMS-SA19P-EXTME Bedienungsanleitung

JS Automation

JS Automation MPC3034A Bedienungsanleitung

JAUDT

JAUDT SW GII 6406 Series Kurzanleitung

Spektrum

Spektrum Air Module System Bedienungsanleitung

BOC Edwards

BOC Edwards Q Series Bedienungsanleitung

KHADAS

KHADAS BT Magic Bedienungsanleitung

Etherma

Etherma eNEXHO-IL Bedienungsanleitung

PMFoundations

PMFoundations Attenuverter Bedienungsanleitung

GEA

GEA VARIVENT Bedienungsanleitung

Walther Systemtechnik

Walther Systemtechnik VMS-05 Bedienungsanleitung

Altronix

Altronix LINQ8PD Montageanleitung

Eaton

Eaton Powerware Series Bedienungsanleitung

WAGO

WAGO 750-407/040-000 Bedienungsanleitung

Sony

Sony CCU-590 Bedienungsanleitung

Graco

Graco 25D614 Bedienungsanleitung

Task Force Tips

Task Force Tips YE-RF-900 Programmierhandbuch

Shini

Shini SPV-U Series Bedienungsanleitung