Empire Comfort Systems Boulevard MULTIFUNCTION REMOTE DVLL48SP90N-1 Kurzanleitung

Page 1

DIRECT VENT

ZERO CLEARANCE GAS

FIREPLACE HEATER

MODEL SERIES:

MULTIFUNCTION

REMOTE (MF)

DVLL48SP90(N,P)-1

UL FILE NO. MH30033

This appliance may be installed in an aftermarket,

permanently located, manufactured home (USA

only) or mobile home, where not prohibited by

local codes.

This appliance is only for use with the type of

gas indicated on the rating plate.

This appliance is not convertible for use with

other gases, unless a certied kit is used.

WARNING

If not installed, operated and maintained in

accordance withthe manufacturer’s instructions,

this product could expose you to substances in

fuel or from fuel combustion which can cause

death or serious illness.

WARNING

FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly

could result in serious injury, death or

property damage.

— Do not store or use gasoline or other

ammable vapors and liquids in the

vicinity of this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch;

do not use any phone in your building.

• Leave the building immediately.

• Immediately call your gas supplier

from a neighbor’s phone. Follow

the gas supplier’s instructions.

• If you cannot reach your gas

supplier, call the re department.

— Installation and service must be

performed by a qualied installer,

service agency or the gas supplier.

HOT GLASS

DO NOT TOUCH

NEVER

WILL

CAUSE BURNS.

GLASS

UNTIL COOLED.

ALLOW CHILDREN

TO TOUCH GLASS.

WARNING

A barrier designed to reduce the risk of burns from the

hot viewing glass is provided with this appliance and shall

be installed for the protection of children and other at-risk

individuals.

NOTICE: Barrier required, may be sold separately.

INSTALLER:

Leave this manual with the appliance.

CONSUMER:

Retain this manual for future reference.

GAS-FIRED

INSTALLATION INSTRUCTIONS

AND OWNER'S MANUAL

37754-6-1019Page 2

TABLE OF CONTENTS

Attention Installer...........................................................................................................................3

Introduction....................................................................................................................................4

Before You Start....................................................................................................................... 5 - 6

Carton Contents & Hardware Pack................................................................................................7

Specications.................................................................................................................................8

Accessories ...................................................................................................................................9

Orientation Of Fireplace...............................................................................................................10

Fireplace Dimensions (Indoor Application) ..................................................................................11

Clearances (Indoor Application)...................................................................................................12

Fireplace Dimensions (W/DFED489SS)......................................................................................13

Clearances (W/DFED489SS) ......................................................................................................14

Locating Fireplace .......................................................................................................................15

Vent Termination Clearances............................................................................................... 16 - 17

Gas Supply .......................................................................................................................... 18 - 19

Safety Information For Users of Propane Gas.............................................................................20

Electrical Connections ......................................................................................................... 21 - 22

Component Wiring Diagram ........................................................................................................23

Installation............................................................................................................................ 24 - 29

Vent System Identication ...........................................................................................................30

Venting Fireplace ................................................................................................................. 31 - 32

Venting (Horizontal) .....................................................................................................................33

Venting - Horizontal Termination..................................................................................................34

Top Vent - Vertical Termination ....................................................................................................35

Vertical Termination ............................................................................................................. 36 - 37

Dvvk-5F Flex Vent Instructions ............................................................................................ 38 - 39

Framing And Finishing......................................................................................................... 40 - 41

Liner Installation...........................................................................................................................42

Glass Placement..........................................................................................................................43

Multifunction Remote Operating Instructions....................................................................... 44 - 51

Control System Troubleshooting.......................................................................................... 52 - 53

Lighting Instructions.....................................................................................................................54

Parts List......................................................................................................................................56

Parts View....................................................................................................................................57

Maintenance And Service.................................................................................................... 58 - 60

Important Safety Information .......................................................................................................61

Fireplace Service History.............................................................................................................62

Requirements For Massuchusetts...............................................................................................63

Master Parts Distributor List ........................................................................................................64

How To Order Repair Parts..........................................................................................................64

Warranty ......................................................................................................................................65

SECTION PAGE

37754-6-1019 Page 3

ATTENTION INSTALLER:

Fireplace Installation Checklist

Use this checklist in conjunction with the instructions in this manual.

Customer: _____________________________________

Lot/Address: ___________________________________

_______________________________________________

Model: ________________________________________

Serial # ________________________________________

Date Installed: __________________________________

Fireplace Location: ______________________________

Installer: _______________________________________

Dealer Phone #: _________________________________

_______________________________________________

Empire recommends the following:

• Keep this checklist visible on the replace until the installation is complete.

• Photograph the installation and copy this completed checklist for your le.

Comments: Further description of the issues, who is responsible (Installer/Builder/Other) and corrective action needed:

___________________________________________________________________________________________________________

Comments communicated to party responsible _____________________by_____________________ on ______________________

FIREPLACE INSTALLATION COMMENTS

Veried clearances to combustibles (page 14)..................................................................... o____________________

Fireplace is leveled and secured.......................................................................................... o____________________

VENTING

Venting conguration complies to vent diagrams (page 29)................................................. o____________________

Venting installed, locked, secured in place with correct clearance....................................... o____________________

Firestops installed................................................................................................................. o____________________

Exterior wall/roof ashing installed and sealed..................................................................... o____________________

Terminations installed and sealed (pages 34-36) ................................................................. o____________________

Light unit and test venting before enclosing the replace .................................................... o____________________

ELECTRICAL (Pages 19-21)

Unswitched power (110-120 VAC) provided to the replace ................................................ o____________________

GAS (Pages 17-18)

Proper appliance for fuel type............................................................................................... o____________________

Was a conversion performed?.............................................................................................. oYes oNo

Leak check performed and inlet pressure veried................................................................ o____________________

FINISHING (Pages 23-24)

Non-combustible board installed .......................................................................................... o____________________

Veried all clearances meet installation manual requirements............................................. o____________________

Mantels and wall projections meet requirements ................................................................. o____________________

Finishing complies with clearance requirements.................................................................. o____________________

Barrier for glass front properly installed................................................................................ o____________________

FIREPLACE SETUP

All packaging and protective materials removed (inside & outside of replace) .................. o____________________

Media installed correctly....................................................................................................... o____________________

Firebox glass doors cleaned, installed, and secured............................................................ o____________________

Accessories installed properly.............................................................................................. o____________________

Started Fireplace and veried no gas leaks exist................................................................. o____________________

Manual envelope and all of its contents removed from inside/outside the

replace and given to party responsible for use and operation............................................ o____________________

37754-6-1019Page 4

Instructions to Installer

1. Leave instruction manual with owner.

2. Have owner complete the Product Registration Card

supplied with the replace or register online.

3. Show owner how to start and operate the replace.

This direct-vent gas replace heater is designed to operate with

all combustion air being siphoned from the outside of the building

and all exhaust gases expelled to the outside of the building. The

information contained in this manual pertains to all models and

gas control systems unless otherwise noted.

Appliance Certication

WARNING

This replace is not for use with solid fuels. Burning solid

fuels could cause personal injury or property damage.

This replace is design certied in accordance with American

National Standard/CSA Standard ANSI Z21.88/CSA 2.33 and by

Underwriters Laboratories as a Direct-Vent Gas Fireplace Heater

and shall be installed according to these instructions.

Consult your local building code agency, prior to installation,

to ensure compliance with local codes-including permits and

inspections.

The replace, when installed, must be electrically grounded in

accordance with local codes or, in absence of local codes, with

the National Electric Code ANSI/NFPA 70 or Canadian Electric

code, CSA C22.1, if an external electrical source is utilized.

These models may be installed in a bedroom or bed-sitting room

in the U.S.A. and Canada.

Qualied Installing Agency

Installation and replacement of gas piping, gas utilization

equipment or accessories and repair and servicing of equipment

shall be performed only by a qualied agency. The term “qualied

agency” means any individual, rm, corporation or company

which either in person or through a representative is engaged

in and is responsible for (a) the installation or replacement of

gas piping or (b) the connection, installation, repair or servicing

of equipment, who is experienced in such work, familiar with all

precautions required and has complied with all the requirements

of the authority having jurisdiction.

Commonwealth of Massachusetts: The installation must be

made by a licensed plumber or gas tter in the Commonwealth

of Massachusetts.

WARNING

ANY CHANGE TO THIS FIREPLACE OR ITS CONTROLS

CAN BE DANGEROUS.

Improper installation or use of the replace can cause serious

injury or death from re, burns, explosions, or carbon monoxide

poisoning.

The installation must conform with local codes or, in the absence

of local codes, with the National Fuel Gas Code ANSI Z223.1/

NFPA 54* Natural Gas and Propane Installation Code, or CSA

B149.1 in Canada. *Available from the American National

Standards Institute, Inc. 11 West 42nd St., New York, N.Y. 10036.

Any alteration of the original design, installation other than

as shown in these instructions or use with a type of gas not

shown on the rating plate is the responsibility of the person

and company making the change.

NOTICE: All correspondence should refer to complete Model

Number, Serial Number and type of gas.

High Altitude

When installing this replace at an elevation above 2000 feet

(in the United States) it may be necessary to decrease the input

rating by replacing the existing burner orice with a smaller size.

Generally, you should be reduce input by 4 percent for each 1000

feet above sea level. However, if the heating value of the gas has

been reduced, this may not apply. Check with Empire Comfort

Systems for proper orice size identication.

Canadian High Altitude

Altitude: 0-4500 feet (0-1370 m)

When installing this replace at an elevation above 4500 feet (in

Canada), check with Empire Comfort Systems for assistance in

determining the proper orice for location.

INTRODUCTION

37754-6-1019 Page 5

BEFORE YOU START

UNPACKING THE FIREPLACE

1. Cut binding straps and shrink wrap.

2. Remove top board and corner posts.

3. Lift replace from the pallet and place it near installation site.

4. Remove non-combustible boards from pallet and set aside.

5. Verify that the replace and components have not been

damaged during shipping.

6. Using list on page 56 verify that you have all components

that shipped with replace.

TELEVISION CONSIDERATIONS

Installing a television above a replace has become increasingly

popular; however, the area above any replace gets hot and most

TV manufacturers recommend against placing their products

near a heat source.

If you install a television above this replace, Empire Comfort

Systems accepts no responsibility for damage or injuries. Follow

the television manufacturer’s installation instructions, including

any recommendations regarding proximity to heat sources.

If you have a TV above your replace, turn off the replace and

let it cool completely before servicing or touching any buttons

on the TV.

SAMPLE WARNINGS AND DEFINITIONS:

DANGER

Indicates a hazardous situation which, if not avoided, will

result in death or serious injury.

WARNING

Indicates a hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION

Indicates a hazardous situation which, if not avoided, could

result in minor or moderate injury.

NOTICE: Addresses practices not related to personal injury.

____________________________________________________

This direct-vent gas replace and its components are tested

and safe when installed in accordance with this installation

manual. Report to your dealer any parts damaged in shipment,

specically check glass for chips or cracks. Do not install

replace with damaged, incomplete, or substitute parts.

Read all instructions before starting installation and follow

them carefully to ensure safe operation. Failure to follow the

instructions will void the warranty and may cause a re hazard.

The warranty will be voided by, and the warrantor disclaims

any responsibility for the following actions:

•Installation by anyone other than the dealer or his agent.

• Installation of any damaged replace or component.

• Modication of the replace or Direct-Vent system.

•Installation other than as instructed by Empire Comfort

Systems.

•Improper positioning of logs, glass door, or accessories.

•Installation and/or use of any component part not

manufactured or approved by Empire Comfort Systems.

All correspondence should refer to complete Model Number, Serial

Number and type of gas. Fill out the Homeowner Reference Section.

See page 3.

37754-6-1019Page 6

BEFORE YOU START (CONT’D)

PREPARATION

This replace and its components are safe when installed in

accordance with this manual.

INSTALLATION CONSIDERATIONS

•Gas supply piping – right side entrance - See page 10.

•Electrical supply and connections 120V, 60Hz, 1 Amp,

right side entrance - See page 10.

• Allowable replace mounting surfaces:

1. A hard, at, combustible or non-combustible surface

2. A raised platform of combustible or non-combustible

material.

3. The four corners of the replace on non-combustible

material – such as cinder blocks (where allowed by local

codes) – so that contact is made on all four perimeter

edges on the bottom of the replace.

• If the replace is installed directly on carpeting, tile or other

combustible material other than wood ooring, install a metal

or wood panel underneath extending the full width and depth

of the replace.

• This replace is designed to be installed in a zero-clearance

enclosure. Combustible material can come in contact with

the side standoff spacers, and the replace can be secured

to combustible framing with the framing brackets provided.

PLANNING THE INSTALLATION

Determine where the replace will be located and what

accessories will be installed.

Your location must allow for:

• Venting – either vertical or horizontal.

• Choose a vent conguration. See pages 34-36 and make

sure the required access through attics and walls is not

blocked by other utilities such as water lines, sewer vents,

gas lines, etc. If access is blocked, move the utilities or

relocate the replace.

• Gas supply piping (right side entrance) - See pipe size and

specs on page 17.

• Electrical supply requirements (120V, 60Hz, 1 Amp) - right

side entrance - See page 10.

• Proper framing required for replace installation.

See page 22.

• Finishing the replace – drywall thickness, tile or stone

thickness, and desired decorative accessories can affect

how you frame the openings and how you attach the nailing

anges to set the proper depth. See pages 23 - 24 for

nishing details, before you begin.

ACCESSORIES

Accessories for this appliance must be installed after tting the

replace into the framed opening (excluding the DFED489SS

wall kit, which must be installed prior).

37754-6-1019 Page 7

CARTON CONTENTS & HARDWARE PACK

Items not shown to scale.

INDEX

NUMBER DESCRIPTION QUANTITY

SUPPLIED

1Door Removal Tool (attached to

replace) 1

2 Product Registration Card 1

3 AA Battery 4

4 AAA Battery 3

5 Cover Plate, Battery Box 1

6 Remote 1

7 Junction Box Cover 1

8 Duplex Receptacle 1

9 Flue Restrictor 1

10 Battery Box 1

*11 Wire Harness 1

A #10 x 1/2 Screw 39

**B #8 x 1 Self-Drilling Screw 36

C Nailing Flange 8

** For use in mounting non-combustible board to standoffs.

* Not shown

See Parts Lists on page 50 for ordering replacement parts. Do

not order batteries, bolts, screws, washers or nuts. They can be

purchased at your local hardware store.

#8 X 1” PHILLIPS SELF-DRILLING SCREW

37754-6-1019Page 8

SPECIFICATIONS

MODEL DVLL48NAT DVLL48LP

Input BTU/Hr Maximum 37,000 34,000

Input BTU/Hr Minimum 25,000 27,000

KWH (Maximum) 11.13 9.95

KWH (Minimum) 7.32 7.90

Orice #31 #50

Air Shutter Opening Front (inches) 1/16 Full Open

Height without standoff (inches) 34-1/2 34-1/2

Width (inches) 61-1/4 61-1/4

Depth (inches 20-1/2 20-1/2

Gas Inlet Shutoff Valve (pipe) 1/2 NPT 1/2 NPT

NOTICE: Air shutter settings are factory minimum settings. Some venting congurations may require minor air shutter adjustments for

optimum performance.

GAS SUPPLY PRESSURES (Inches water column)

Gas Type Maximum Minimum Manifold

Natural 14 4.5 3.5

Propane 14 11 10

37754-6-1019 Page 9

ACCESSORIES

Description Model Color Used On

Trim Kit (Beveled) DF48BL Black DVLL48SP

Trim Kit (Beveled) DF48HP Pewter DVLL48SP

Window Frame (Beveled 2 inch) DF482NB Nickel DVLL48SP

Decorative Front DFF48FPD Pewter DVLL48SP

Liner Ledge Stone DVP48SLG Stone DVLL48SP

Liner Black Porcelain DVP48SLKR Black DVLL48SP

Log and Rock Set LS60THF NA DVLL48SP

SS Front (Exterior Install) DFED489SS NA DVLL48SP

Crushed Glass Media (Black) * DG1BKP Black DVLL48SP

Crushed Glass Media (Blue) * DG1BUC Blue DVLL48SP

Crushed Glass Media (Clear) * DG1CLF Clear DVLL48SP

CONVERSION KITS

Description Model Color Used On

Conversion Kit - Propane to Natural Gas 36435 NA DVLL48SP

Conversion Kit - Natural to Propane Gas 36434 NA DVLL48SP

* Six square feet required. These model numbers contain approximately one square foot each.

37754-6-1019Page 10

ORIENTATION OF FIREPLACE

NOTICE: When you are looking at the front side of the replace,

the pilot will be to your right on the opposite side of the burner.

The gas line access and junction box will also be on your right.

The DFED489SS Outdoor Kit may be installed only on the

back side of the replace.

The front glass frame may be removed for service. The rear glass

frame is xed in place.

Figure 1

PILOT (TOWARDS RIGHT,

BEHIND THE BURNER)

FRONT BACK (OUTDOOR KIT

INSTALLATION SIDE)

RIGHT-SIDE VIEW

VENT BIASED

TOWARDS BACK

JUNCTION BOX &

GAS-LINE BIASED

TOWARDS FRONT

BACK (OUTDOOR KIT

INSTALLATION SIDE)

FRONT

BACK (OUTDOOR KIT

INSTALLATION SIDE)

VENT BIASED

TOWARDS BACK

JUNCTION BOX &

GAS-LINE BIASED

TOWARDS FRONT

FRONT

PILOT (TOWARDS RIGHT,

BEHIND THE BURNER)

RIGHT-SIDE VIEW

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