Endo ZS-02 Bedienungsanleitung

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Beliebte Motor Handbücher anderer Marken

Rotax

Rotax 125 senior MAX evo Bedienungsanleitung

Kohler

Kohler K361 Bedienungsanleitung

MTD

MTD OHV Series Bedienungsanleitung

Kohler

Kohler COMMAND CH18-745 Bedienungsanleitung

Mercury

Mercury D4.2L D-Tronic Bedienungsanleitung

Selve

Selve SE Plus-RC Series Bedienungsanleitung

Perkins

Perkins 1206E-E66TA Bedienungsanleitung

Skov

Skov DA 174 Handbuch

Rossi

Rossi TX11 Series Bedienungsanleitung

Siemens

Siemens SIMOTICS T-1FW3 Merkblatt

AL-KO

AL-KO PRO 350 Bedienungsanleitung

MTU

MTU 12 V 4000 Lx4 Bedienungsanleitung

Nanni

Nanni N3.30 Gebrauchsanweisung

Nanni

Nanni N5.160 CR2 Bedienungsanleitung

KSB

KSB SuPreme Series Montageanleitung

Hiwin

Hiwin EM1 Series Bedienungsanleitung

Rotax

Rotax 912 i series Betriebsanleitung

Siemens

Siemens SIMOTICS XP 1MB1 Bedienungsanleitung

For safe and correct operation of the product, please be sure to read this manual and fully

understand its content before use.

After reading, keep the manual safe so that you can find and use it readily.

In case of resale or transfer of this product, make sure to transfer the manual to the new owner.

Instruction Manual

ZENMAI MOTOR

ZS-02

ZS-05

ZS-08

ZS-16

ZS-24

ZW-16

ZW-32

ZW-48

BM-10151a

Issued in September

2017

Introduction

Thank you very much for purchasing the Zenmai Motor. To prevent any trouble and obtain the best

performance, please be sure to read this Instruction Manual and fully understand its content.

Notation in this Instruction Manual

Hazard levels

This product is designed with ultimate priority on the safety of operators. However, due to the

nature of the system, there are risks that cannot be removed.

In this manual, the level of significance and risk is defined and indicated in two stages, “WARNING”

and “CAUTION”. Thoroughly read and fully understand the indicated items before operating the

product and performing maintenance procedures. The indications for “WARNING” and “CAUTION”

are described below in order of risk significance (WARNING > CAUTION).

WARNING

A situation that, if mishandled, may cause death or serious disability.

CAUTION

A situation that, if mishandled, may cause minor or moderate injury, or

property damage.

The extent of the problem described above (disability, injury, and property damage) is defined as

follows.

Serious disability: Loss of eyesight, wound, burn (high-temperature or low-temperature), electric

shock, bone fracture, poisoning, and other injuries that leave aftereffects and

that require hospitalization or long-term outpatient treatment.

Moderate injury: Burn, electric shock, bone fracture, and other injuries that do not require

hospitalization or long-term outpatient treatment.

Minor injury: Scratch, bruise, laceration, and other injuries that have a minor impact on

health.

Property damage: Extended damage to buildings, household articles, and injury to domestic

animals or pets.

Copied digital data

A situation that, if mishandled, may cause minor

Copied digital data

The extent of the problem described above (disability, injury, and property damage) is defined asThe extent of the problem described above (disability, injury, and property damage) is defined as

Loss of eyesight, wound, burn (highLoss of eyesight, wound, burn (high

e fracture, poisoning, and other injuries that leave aftereffects ande fracture, poisoning, and other injuries that leave aftereffects and

that require hospitalization or longthat require hospitalization or long

Burn, electric shock, bone fracture, and other injuries that do not requireBurn, electric shock, bone fracture, and other injuries that do not require

hospitalization or longhospitalization or long

Scratch, bruise, laceration, and other injuries that have a minor impact on

from http://www.endo-kogyo.co.jp/

A situation that, if mishandled, may cause death or serious disability.

A situation that, if mishandled, may cause minorA situation that, if mishandled, may cause minor

from http://www.endo-kogyo.co.jp/

The extent of the problem described above (disability, injury, and property damage) is defined asThe extent of the problem described above (disability, injury, and property damage) is defined as

Loss of eyesight, wound, burn (highLoss of eyesight, wound, burn (high

e fracture, poisoning, and other injuries that leave aftereffects ande fracture, poisoning, and other injuries that leave aftereffects and

that require hospitalization or longthat require hospitalization or long

Burn, electric shock, bone fracture, and other injuries that do not requireBurn, electric shock, bone fracture, and other injuries that do not require

hospitalization or longhospitalization or long

term

Scratch, bruise, laceration, and other injuries that have a minor impact onScratch, bruise, laceration, and other injuries that have a minor impact on

Extended damage to buildings, household articles, and injury to domesticExtended damage to buildings, household articles, and injury to domestic

animals or pets.animals or pets.

Contents

Introduction............................................................................................................................ 1

Notation in this Instruction Manual.................................................................................. 1

Hazard levels ...........................................................................................................................1

1. Signs and Precautions for Handling................................................................................. 3

1-1 Labels ................................................................................................................... 3

1-1-1 Types of label and nameplate ....................................................................................3

1-1-2 Locations of label and nameplate ..............................................................................3

1-2 Precautions for handling..................................................................................... 4

2. Unpacking and Installation................................................................................................ 5

2-1 Packaging arrangement and transportation ...................................................... 5

2-2 Checks after unpacking ...................................................................................... 5

nPacking contents (main equipment only) ..................................................................5

nOptional parts (sold separately).................................................................................5

2-3 Disposal of packing materials ............................................................................ 5

3. Product Description........................................................................................................... 6

3-1 Components......................................................................................................... 6

3-1-1 Main equipment of Zenmai Motor (external view)......................................................6

3-1-2 Main equipment of Zenmai Motor (internal view).......................................................6

3-1-3 Single axis shaft set (optional part)............................................................................6

3-1-4 Dual axes shaft set (optional part) .............................................................................6

3-2 Product specifications ........................................................................................ 7

3-3 Operating environment ....................................................................................... 7

3-4 Disposal of product ............................................................................................. 7

4. Installation.......................................................................................................................... 7

4-1 Preparation and checks before installation ....................................................... 7

4-1-1 Tools for installation....................................................................................................7

4-1-2 Check of installation location......................................................................................7

4-2 Shaft installation.................................................................................................. 8

4-2-1 Installation of optional shaft set..................................................................................8

4-2-2 Customer-manufactured shafts..................................................................................8

4-3 Installation procedures ....................................................................................... 9

4-3-1 Example of installation using grooves on side of main equipment............................9

4-3-2 Example of installation using spigot and M5 tapped holes........................................9

4-3-3 Example of installation using spigot and 㾃4.2 through holes.....................................9

5. Torque Adjustment........................................................................................................... 10

6. Maintenance ......................................................................................................................11

6-1 Daily inspections ................................................................................................11

7. Troubleshooting................................................................................................................11

7-1 Countermeasures ...............................................................................................11

8. Outline Drawings.............................................................................................................. 12

8-1 Drawings of main equipment and shaft installation........................................ 12

8-2 Pre-assembly insertion nut (optional part) ...................................................... 12

9. Parts List .......................................................................................................................... 13

9-1 Optional parts .................................................................................................... 13

9-1-1 Single axis shaft set .................................................................................................13

9-1-2 Dual axes shaft set...................................................................................................14

9-1-3 Pre-assembly insertion nut.......................................................................................14

Copied digital data

Main equipment of Zenmai Motor (internal view)

................................

................................................................

Copied digital data

................................

Preparation and checkPreparation and check

before installationbefore installation

Tools for installationTools for installation

................................................................

Check of installation locatio

Shaft installation

................................

from http://www.endo-kogyo.co.jp/

................................

................................................................

from http://www.endo-kogyo.co.jp/

................................

before installationbefore installation

................................................................

Check of installation locatioCheck of installation locatio

................................

................................................................

Installation of optional shaft setInstallation of optional shaft set

manufactured shaftsmanufactured shafts

Installation proceduresInstallation procedures

Example of installation using grooves on side of main equipmentExample of installation using grooves on side of main equipment

Example of installation using spigot andExample of installation using spigot and

Example of installat

from http://www.endo-kogyo.co.jp/

1. Signs and Precautions for

Handling

1-1 Labels

Symbols for hazard classifications are indicated on the nameplate of the product.

WARNING

lThe operators must check the positions of all danger warning labels attached to

the product, and thoroughly read and fully understand the information on the

labels before performing any procedure.

If the warning labels are peeling off or deteriorated and become illegible, contact

us to replace them.

1-1-1 Types of label and nameplate

The following labels are attached to this product.

No.

Label appearance

Details

(1)

This is the nameplate of the product.

The model name and the maximum torque of the

product is indicated.

(2)

This label shows the rotation direction.

Rotating the shaft toward the direction of the arrow

generates torque.

1-1-2 Locations of label and nameplate

The label and nameplate are attached to the following locations of the product as shown below.

nZS-02䚸ZS-05䚸ZS-08, ZS-16, ZS-24

nZW-16, ZW-32, ZW-48

(1)

Nameplate

(2) Label

(1)

Nameplate

(2) Label

Copied digital data

This is the nameplate of the product.This is the nameplate of the product.

The model name and the maximum torque of the

Copied digital data

from http://www.endo-kogyo.co.jp/

This is the nameplate of the product.This is the nameplate of the product.

The model name and the maximum torque of theThe model name and the maximum torque of the

product is indicated.product is indicated.

from http://www.endo-kogyo.co.jp/

Locations of label and nameplateLocations of label and nameplate

The label and nameplate are attached to the following locations of the product as shown below.

1-2 Precautions for handling

Incorrect handling of this product may cause damage to the product itself as well as an injury.

Thoroughly read the following precautions and be sure to heed the instructions when handling the

machinery.

WARNING

lDo not perform any modification or disassembly of the product.

Do not use the product overhead or in any locations where an injury may result.

CAUTION

lInstall the product correctly in accordance with the descriptions in this manual.

lDo not hold the keyway when you install the shaft.

The edge of the keyway may cause an injury.

lInstall the main equipment of the Zenmai Motor before rotating the shaft or the

parts that are installed on the shaft.

you rotate the shaft or the main equipment before installation, the shaft or the

main equipment may rotate when released and cause an injury.

lIf you install and operate the Zenmai Motor

on another device, install a safety cover

on the rotating part or attach a warning label to the device.

lIf the spring ruptures, there will be no torque or less torque generated.

If a loss of torque will create a safety risk, suitable precautions must be taken by

the customer.

lRotating the shaft or the parts that are installe

d on the shaft in the direction of the

arrow generates torque.

When you release the rotated shaft or parts, they may quickly rotate in the reverse

direction and cause an injury.

lA sudden release of the spring may damage the spring.

Do not release the spring when there is no load on it.

lIf you wind the spring more than the maximum number of turns,

a mechanism to

prevent excess winding works and makes clicking sounds.

Do not operate the device in such a way that the mechanism to prevent excess

winding is constantly activated.

lBe sure to perform daily inspections.

lCheck that no torque is being applied to the shaft before removing the Zenmai

Motor from the device.

Copied digital data

you rotate the shaft or the main equipment before installation, the shaft or the

main equipment may rotate when released and cause an injury.main equipment may rotate when released and cause an injury.

Zenmai MotorZenmai Motor

on another device, install a safety cover

ch a warning label to the device.ch a warning label to the device.

If the spring ruptures, there will be no torque or less torque generated.If the spring ruptures, there will be no torque or less torque generated.

If a loss of torque will create a safety risk, suitable precautions must be taken byIf a loss of torque will create a safety risk, suitable precautions must be taken by

Rotating the shaft or the parts that are installeRotating the shaft or the parts that are installe

arrow generates torque.

When you release the rotated shaft or parts, they may quickly rotate in the reverse

from http://www.endo-kogyo.co.jp/

before rotating the shaft or the

you rotate the shaft or the main equipment before installation, the shaft or theyou rotate the shaft or the main equipment before installation, the shaft or the

main equipment may rotate when released and cause an injury.main equipment may rotate when released and cause an injury.

on another device, install a safety coveron another device, install a safety cover

ch a warning label to the device.ch a warning label to the device.

If the spring ruptures, there will be no torque or less torque generated.If the spring ruptures, there will be no torque or less torque generated.

If a loss of torque will create a safety risk, suitable precautions must be taken byIf a loss of torque will create a safety risk, suitable precautions must be taken by

Rotating the shaft or the parts that are installeRotating the shaft or the parts that are installe

When you release the rotated shaft or parts, they may quickly rotate in the reverseWhen you release the rotated shaft or parts, they may quickly rotate in the reverse

direction and cause an injury.direction and cause an injury.

A sudden release of the spring may damage the spring.A sudden release of the spring may damage the spring.

Do not release the sprinDo not release the sprin

g when there is no load on it.

If you wind the spring more than the maximum number of turns,If you wind the spring more than the maximum number of turns,

prevent excess winding

Do not operate the device in such a way that the

2. Unpacking and Installation

2-1 Packaging arrangement and transportation

This product is packaged for delivery in a cardboard box.

When transporting the package, do not drop or apply excessive impact to it.

Standard product

(1) Zenmai Motor ZS-02䚸ZS-05 Weight: Approximately 1.2 kg

ZS-08, ZS-16, ZS-24 Weight: Approximately 1.3 kg

ZW-16, ZW-32, ZW-48 Weight: Approximately 2.3 kg

Optional parts

(1) Shaft set Weight: Approximately 0.2 kg

(2) Pre-assembly insertion nut Weight: Approximately 0.1 kg

2-2 Checks after unpacking

After opening the package, check that the following products are included.

Please contact us if you find anything missing or damaged.

nPacking contents

(main equipment only)

nOptional parts (sold separately)

Item

Appearance

Zenmai Motor

Instruction

Manual

(This manual)

Item

Appearance

Single axis shaft

set

(ZS type)

Item No. LBP001953

Dual axes shaft

set

(ZS type)

Item No. LBP001954

Single axis shaft

set

(ZW type)

Item No. LBP001955

Dual axes shaft

set

(ZW type)

Item No. LBP001956

Pre

assembly insertion

nut

(Size: M5, Quantity: 10)

Item No. LBP001973

Pre

assembly insertion

nut

(Size: M6, Quantity: 10)

Item No. LBP001974

2-3 Disposal of packing materials

After opening the package, dispose of any packing and cushioning materials in accordance with

the local regulations of the area where the product is used.

Copied digital data

Please contact us if you find anything missing or damaged.

Optional parts (sold separately)

Copied digital data

from http://www.endo-kogyo.co.jp/

After opening the package, check that the following products are included.After opening the package, check that the following products are included.

Optional parts (sold separately)Optional parts (sold separately)

from http://www.endo-kogyo.co.jp/

(This manual)(This manual)

from http://www.endo-kogyo.co.jp/

Single axis shaft

from http://www.endo-kogyo.co.jp/

3. Product Description

3-1 Components

3-1-1 Main equipment of Zenmai Motor (external view)

Ref. No.

Part name

(1)

Casing

(2)

Cover

(3)

Plate (transparent)

(4)

Deep groove ball

bearing

(5)

Hexagon socket

head cap screw

3-1-2 Main equipment of Zenmai Motor (internal view)

䕔ZS type㻌㻌㻌㻌㻌䕔ZW type

3-1-3 Single axis shaft set (optional part)

3-1-4 Dual axes shaft set (optional part)

Ref. No.

Part name

(1)

Shaft

(2)

Key

(3)

Collar

(4)

Hexagon socket set

screw

Ref. No.

Part name

(1)

Spring

(2)

Bushing

(3)

Collar

(4)

One-way clutch

(5)

Plate (spacing plate)

Ref. No.

Part name

(1)

Shaft

(2)

Key

(3)

Collar

(4)

Hexagon socket set

screw

Copied digital data

(internal view)

typetype

Copied digital data

from http://www.endo-kogyo.co.jp/

(internal view)(internal view)

Single axis shaft

set (set (

from http://www.endo-kogyo.co.jp/

3-2 Product specifications

Model

ZS-02

ZS-05

ZS-08

ZS-16

ZS-24

ZW-16

ZW-32

ZW-48

Maximum torque

0.2 N∙m

0.5 N∙m

0.8 N∙m

1.6 N∙m

2.4 N∙m

1.6 N∙m

3.2 N∙m

4.8 N∙m

Maximum number of turns

Main equipment mass

1.2 kg

1.3 kg

2.3 kg

Note: See “5. Torque Adjustment”(page 10) for the details of torque and the number of turns.

3-3 Operating environment

Installation location: General indoor

Ambient temperature: -10°C to +50°C (no freezing)

3-4 Disposal of product

WARNING

lDo not disassemble the Zenmai Motor.

If you disassemble the main equipment without sufficient care, there is a danger

that the spring may spring out.

When disposing of the product, the customer should not disassemble the product. Please contact

an appropriate collection service that deals with recycling materials.

4. Installation

CAUTION

lInstall the product correctly in accordance with the descriptions in this manual.

Incorrect installation may cause an injury, property damage, or damage to the

Zenmai Motor.

4-1 Preparation and checks before installation

4-1-1 Tools for installation

For installation of a shaft set (optional part): Hexagonal rod spanner (2 mm across flats)

4-1-2 Check of installation location

Before installing the product, check that the installation location does not have any of the following

problems.

1Check that the support member can withstand a force of 1 kN or more.

2Check that the installation location has the installation environment described in “3-3

Operating environment” (page 7).

Copied digital data

If you disassemble the main equipment without sufficient care, there is a danger

Copied digital data

When disposing of the product, the customer should not disassemble the product. Please contactWhen disposing of the product, the customer should not disassemble the product. Please contact

priate collection service that deals with recycling materials.priate collection service that deals with recycling materials.

Copied digital data

Installation

Copied digital data

from http://www.endo-kogyo.co.jp/

If you disassemble the main equipment without sufficient care, there is a dangerIf you disassemble the main equipment without sufficient care, there is a danger

from http://www.endo-kogyo.co.jp/

When disposing of the product, the customer should not disassemble the product. Please contactWhen disposing of the product, the customer should not disassemble the product. Please contact

priate collection service that deals with recycling materials.priate collection service that deals with recycling materials.

from http://www.endo-kogyo.co.jp/

Install the product correctly in accordance with the descriptions in this manual.Install the product correctly in accordance with the descriptions in this manual.

Incorrect installation may cause an injury, property damage, or damage to theIncorrect installation may cause an injury, property damage, or damage to the

from http://www.endo-kogyo.co.jp/

Preparation and check

Set collar

Hexagon socket

set screw

4-2 Shaft installation

In order to operate the Zenmai Motor, it is necessary to install a shaft on the main equipment.

CAUTION

lDo not hold the keyway when you install the shaft.

The edge of the keyway may cause an injury.

4-2-1 Installation of optional shaft set

1Torque is generated in the direction of the

arrow on the label attached to the main

equipment.

Decide the installation direction according to

your operating conditions.

2Install the shaft while rotating it.

The direction of this rotation should be opposite to the arrow

on the label.

3Install the collar on the shaft. See “8. Outline Drawings” (page 12) for the installation position.

4Tighten the hexagon socket set screws that are

temporarily assembled to the collar.

4-2-2 Customer-manufactured shafts

1Shafts manufactured by the customer should conform to the following specifications:

Diameter: ø12 h6

Surface hardness: 58 to 64 HRC

Surface roughness: Ra 0.4

2See “4-2-1 Installation of optional shaft set”(page 8) for installation of the shaft on the main

equipment.

-0.011

Copied digital data

The direction of this rotation should be opposite to the arrowThe direction of this rotation should be opposite to the arrow

Install the collar on the shaft. See “

from http://www.endo-kogyo.co.jp/

The direction of this rotation should be opposite to the arrowThe direction of this rotation should be opposite to the arrow

Install the collar on the shaft. See “Install the collar on the shaft. See “

Tighten the hexagon socket set screws that areTighten the hexagon socket set screws that are

temporarily assembled to the collar.temporarily assembled to the collar.

from http://www.endo-kogyo.co.jp/

4-3 Installation procedures

CAUTION

lPrepare support members that have a strength of 1 kN or more.

lUse at least 2 pre-assembly insertion nuts

when an installation is performed using

the grooves on the side of the main equipment.

4-3-1 Example of installation using

grooves on side of main equipment

You can use the grooves on the side of the main

equipment for the installation.

See “8. Outline Drawings”(page 12) for detailed

dimensions.

1Prepare commercially available pre-assembly

insertion nuts (8 mm groove width).

(For reference: SUS Corporation, MISUMI

Corporation)

Alternatively, prepare pre-assembly insertion nuts

that are available as optional parts.

2Insert the pre-assembly insertion nuts into the grooves on the main equipment.

3Fix the main equipment to the plate or bracket with screws.

4-3-2 Example of installation using spigot and

M5 tapped holes

You can use the spigot and M5 tapped holes of the main

equipment for the installation.

See “8. Outline Drawings” (page 12) for the detailed

dimensions.

4-3-3 Example of installation using spigot

and 㾃4.2 through holes

You can use the spigot and ø4.2 through holes of the main

equipment for the installation.

See “8. Outline Drawings”(page 12) for the detailed dimensions.

Pre-assembly

insertion

nut

Spigot

M5 screw

Spigot

M4 screw

Copied digital data

assembly insertion nutsassembly insertion nuts

into th

Fix the main equipment to the plate or bracket with screws.Fix the main equipment to the plate or bracket with screws.

Example of installation using spigot and

from http://www.endo-kogyo.co.jp/

assembly insertion nuts

into thinto th

e grooves on the main equipment.e grooves on the main equipment.

Fix the main equipment to the plate or bracket with screws.Fix the main equipment to the plate or bracket with screws.

Example of installation using spigot andExample of installation using spigot and

You can use the spigot andYou can use the spigot and

M5M5

tapped holes of the main

equipment for the installation.equipment for the installation.

Outline DrawingOutline Drawing

” (page

from http://www.endo-kogyo.co.jp/

Pre

assembly

insertioninsertion