Endress+Hauser Micropilot M FMR240 Bedienungsanleitung

BA227F/00/EN/03.10

71112092

Valid as of software version:

01.05.00

Operating Instructions

Micropilot M FMR240

Level-Radar

Brief operating instructions Micropilot M FMR240 PROFIBUS PA

2Endress+Hauser

Brief operating instructions

L00-FMR250xx-19-00-00-en-020

!Note!

This operating manual explains the installation and initial start-up for the level transmitter. All

functions that are required for a typical measuring task are taken into account here. In addition, the

Micropilot M provides many other functions that are not included in this operating manual, such as

optimising the measuring point and converting the measured values.

An overview of all device functions can be found on →ä102.

The operating manual BA291F/00/EN "Description of Instrument Functions" provides an

extensive description of all device functions, which can be found on the enclosed CD-ROM.

… …

…

KA235F/00/a2/08.06

52025245

…

20 mA

100%

4mA

52025245

Micropilot M FMR240/244/245/250 - Brief operating instructions

- dome

ceiling

- horizontal

cyl.

- bypass

…

- unknown

- metal silo

- concrete

silo

- bin / bunker

…

- liquid

- solid

- unknown

- DC: <1.9

- DC: 1.9 … 4

- DC: 4 … 10

- DC: >10

- standard

- calm

surface

- add.

agitator

…

input E

(see sketch)

input E

(see sketch)

input F

(see sketch)

input F

(see sketch)

only for

bypass +

stilling well

-ok

- too small

- too big

- unknown

- manual

displayed

(see sketch)

D and L are confirm

or specify

range

suggestion

000

measured

value

Group

selection

basic

setup

safety

settings

system parameter

display

envelope

curve

linearisation

extended

calibr.

output (HART, FF)

profibus param. (PA)

092

language

diagnostics

0A0

present error

002

tank

shape

002

tank

shape

00A

vessel /

silo

004

process

cond.

005

empty

calibr.

005

empty

calibr.

006

full

calibr.

006

full

calibr.

007

pipe

diameter

008

dist./

meas value

051

check

distance

003

medium

cond.

00B

medium

cond.

00C

proscess

cond.

052

range of

mapping

053

start

mapping

008

dist./

meas value

- envel. curve

- incl. FAC

- incl. cust. map

- single curve

- cyclic

= 100: unlocked

100: locked≠

0E1

plot settings

0E2

recording

curve

0A1

previous error

0A4

unlock parameter

HART

}

Contrast: +or +

- unknown

- DC: 1.6...1.9

- DC: 1.9 …2.5

- DC: 2.5 …4

...

- standard

- fast change

- slow change

- test: no filter flange:

reference point of

measurement

threaded

connection

1½” (R1

reference point of

measurement

BSPT ½”)

or 1½ NPT

001

media

type

= 2457: unlocked

2457: locked≠PA, FF

}

Solid Liquid

Micropilot M FMR240 PROFIBUS PA Table of contents

Endress+Hauser 3

Table of contents

1 Safety instructions . . . . . . . . . . . . . . . . 4

1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Installation, commissioning and operation . . . . . . . . 4

1.3 Operational safety and process safety . . . . . . . . . . . . 4

1.4 Notes on safety conventions and symbols . . . . . . . . . 5

2 Identification . . . . . . . . . . . . . . . . . . . . 6

2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.3 Certificates and approvals . . . . . . . . . . . . . . . . . . . . 9

2.4 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . 9

3 Mounting . . . . . . . . . . . . . . . . . . . . . . 10

3.1 Quick installation guide . . . . . . . . . . . . . . . . . . . . . 10

3.2 Incoming acceptance, transport, storage . . . . . . . . . 11

3.3 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 12

3.4 Installation instructions . . . . . . . . . . . . . . . . . . . . . 22

3.5 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 28

4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 29

4.1 Quick wiring guide . . . . . . . . . . . . . . . . . . . . . . . . 29

4.2 Connecting the measuring unit . . . . . . . . . . . . . . . 32

4.3 Recommanded connection . . . . . . . . . . . . . . . . . . . 33

4.4 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . 33

4.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 33

5 Operation . . . . . . . . . . . . . . . . . . . . . . 34

5.1 Quick operation guide . . . . . . . . . . . . . . . . . . . . . . 34

5.2 Display and operating elements . . . . . . . . . . . . . . . 36

5.3 Local operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

5.4 Display and acknowledging error messages . . . . . . 42

5.5 PROFIBUS PA communication . . . . . . . . . . . . . . . . 43

6 Commissioning. . . . . . . . . . . . . . . . . . 59

6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

6.2 Switching on the measuring device . . . . . . . . . . . . 59

6.3 Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

6.4 Basic Setup with the device display . . . . . . . . . . . . 62

6.5 Basic Setup with the

Endress+Hauser operating program . . . . . . . . . . . . 74

7 Maintenance. . . . . . . . . . . . . . . . . . . . 78

8 Accessories. . . . . . . . . . . . . . . . . . . . . 79

8.1 Weather protection cover . . . . . . . . . . . . . . . . . . . 79

8.2 Commubox FXA291 . . . . . . . . . . . . . . . . . . . . . . . 79

8.3 ToF Adapter FXA291 . . . . . . . . . . . . . . . . . . . . . . . 79

8.4 Proficard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

8.5 Profiboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

8.6 Remote display FHX40 . . . . . . . . . . . . . . . . . . . . . 80

8.7 Horn cover for 80 mm (3") and 100 mm (4")

horn antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

9 Trouble-shooting . . . . . . . . . . . . . . . . . 83

9.1 Trouble-shooting instructions . . . . . . . . . . . . . . . . . 83

9.2 System error messages . . . . . . . . . . . . . . . . . . . . . . 84

9.3 Application errors in liquids . . . . . . . . . . . . . . . . . . 86

9.4 Application errors in solids . . . . . . . . . . . . . . . . . . . 88

9.5 Orientation of the Micropilot . . . . . . . . . . . . . . . . . 89

9.6 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

9.7 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

9.8 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

9.9 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

9.10 Contact addresses of Endress+Hauser . . . . . . . . . . . 92

10 Technical data . . . . . . . . . . . . . . . . . . . 93

10.1 Additional technical data . . . . . . . . . . . . . . . . . . . . 93

11 Appendix. . . . . . . . . . . . . . . . . . . . . . 102

11.1 Operating menu PROFIBUS PA . . . . . . . . . . . . . . 102

11.2 Patents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Safety instructions Micropilot M FMR240 PROFIBUS PA

4Endress+Hauser

1 Safety instructions

1.1 Designated use

The Micropilot M is a compact radar level transmitter for the continuous, contactless measurement

of liquids, pastes, sludge and solids. The device can also be freely mounted outside closed metal

vessels because of its operating frequency of about 26 GHz and a maximum radiated pulsed energy

of 1 mW (average power output 1 μW). Operation is completely harmless to humans and animals.

1.2 Installation, commissioning and operation

The Micropilot M has been designed to operate safely in accordance with current technical, safety

and EU standards. If installed incorrectly or used for applications for which it is not intended,

however, it is possible that application-related dangers may arise, e. g. product overflow due to

incorrect installation or calibration. For this reason, the instrument must be installed, connected,

operated and maintained according to the instructions in this manual: personnel must be authorised

and suitably qualified. The manual must have been read and understood, and the instructions

followed. Modifications and repairs to the device are permissible only when they are expressly

approved in the manual.

1.3 Operational safety and process safety

Alternative monitoring measures must be taken to ensure operational safety and process safety

during configuration, testing and maintenance work on the device.

Hazardous areas

Measuring systems for use in hazardous environments are accompanied by separate "Ex

documentation", which is an integral part of this Operating Manual. Strict compliance with the

installation instructions and ratings as stated in this Additional documentation is mandatory.

• Ensure that all personnel are suitably qualified.

• Observe the specifications in the certificate as well as national and local regulations.

1.3.1 FCC approval

This device complies with part 15 of the FCC Rules. Operation is subject to the following two

conditions:

1. This device may not cause harmful interference.

2. This device must accept any interference received, including interference that may cause

undesired operation.

"Caution!

Changes or modifications not expressly approved by the part responsible for compliance could void

the user’s authority to operate the equipment.

Micropilot M FMR240 PROFIBUS PA Safety instructions

Endress+Hauser 5

1.4 Notes on safety conventions and symbols

In order to highlight safety-relevant or alternative operating procedures in the manual, the following

conventions have been used, each indicated by a corresponding symbol in the margin.

Safety conventions

#Warning!

A warning highlights actions or procedures which, if not performed correctly, will lead to personal

injury, a safety hazard or destruction of the instrument.

"Caution!

Caution highlights actions or procedures which, if not performed correctly, may lead to personal

injury or incorrect functioning of the instrument.

!Note!

A note highlights actions or procedures which, if not performed correctly, may indirectly affect

operation or may lead to an instrument response which is not planned.

Explosion protection

0Device certified for use in explosion hazardous area

If the device has this symbol embossed on its name plate it can be installed in an explosion hazardous

area.

-Explosion hazardous area

Symbol used in drawings to indicate explosion hazardous areas. Devices located in and wiring

entering areas with the designation “explosion hazardous areas” must conform with the stated type

of protection.

.Safe area (non-explosion hazardous area)

Symbol used in drawings to indicate, if necessary, non-explosion hazardous areas. Devices located in

safe areas still require a certificate if their outputs run into explosion hazardous areas.

Electrical symbols

%Direct voltage

A terminal to which or from which a direct current or voltage may be applied or supplied.

&Alternating voltage

A terminal to which or from which an alternating (sine-wave) current or voltage may be applied or

supplied.

)Grounded terminal

A grounded terminal, which as far as the operator is concerned, is already grounded by means of an

earth grounding system.

*Protective grounding (earth) terminal

A terminal which must be connected to earth ground prior to making any other connection to the

equipment.

+Equipotential connection (earth bonding)

A connection made to the plant grounding system which may be of type e. g. neutral star or

equipotential line according to national or company practice.

Temperature resistance of the connection cables

States, that the connection cables must be resistant to a temperature of at least 85 °C (185 °F).

t >85°C

Identification Micropilot M FMR240 PROFIBUS PA

6Endress+Hauser

2 Identification

2.1 Device designation

2.1.1 Nameplate

The following technical data are given on the instrument nameplate:

Typenschild-FMxxxx-xx

Information on the nameplate of the Micropilot M

1 Instrument designation

2 Order code

3 Serial number

4 Process pressure

5 Process temperature

6 Length (optional)

7 Power supply

8 Current supply

9 Ambient temperature

10 Cable specification

11 Factory sealed

12 Radio equipment number

13 TÜV identification mark

14 Certificate symbol (optional) e.g. Ex, NEPSI

15 ertificate symbol (optional) e.g. 3A

16 Certificate symbol (optional) e.g. SIL, FF

17 Place of production

18 Degree of protection e.g. IP65, IP67

19 Certificates and approvals

20 Document number of safety instructions e.g. XA, ZD, ZE

21 Dat./Insp. xx / yy (xx = week of production, yy = year of production)

ENDRESS+HAUSER

Order Code:

Ser.-No.:

Dat./Insp.:

if modification

see sep. label

910 11

14 15

Micropilot M FMR240 PROFIBUS PA Identification

Endress+Hauser 7

2.1.2 Ordering structure

This overview does not mark options which are mutually exclusive.

10 Approval:

A Non-hazardous area

F Non-hazardous area, WHG

1 ATEX II 1/2G EEx ia IIC T6

6 ATEX II 1/2G EEx ia IIC T6, WHG

3 ATEX II 1/2G EEx em (ia) IIC T6

8 ATEX II 1/2G EEx em (ia) IIC T6, WHG

4 ATEX II 1/2G EEx d (ia) IIC T6

B ATEX II 1/2G, II 1/2D, Alu blind cover, ATEX II 1/2G EEx ia IIC T6, ATEX II 1/2D

H ATEX II 1/2G EEx ia IIC T6, ATEX II 3D

G ATEX II 3G EEx nA II T6

S FM IS - Cl.I Div.1 Gr. A-D, zone 0, 1, 2

T FM XP - Cl.I Div.1 Group A-D, zone 1, 2

N CSA General Purpose

U CSA IS - Cl.I Div.1 Group A-D, zone 0, 1, 2

V CSA XP - Cl.I Div.1 Group A-D, zone 1, 2

L TIIS EEx d (ia) IIC T4

D IECEx Zone 0/1, Ex ia IIC T6

E IECEx Zone 0/1, Ex d (ia) IIC T6

I NEPSI Ex ia IIC T6

J NEPSI Ex d (ia) ia IIC T6

R NEPSI Ex nAL IIC T6

Y Special version

20 Antenna:

E 40mm/1-1/2", gas-tight feed through

F 50mm/2", gas-tight feed through

G 80mm/3", gas-tight feed through

H 100mm/4", gas-tight feed through

2 40mm/1-1/2"

350mm/2"

480mm/3"

5 100mm/4"

9 Special version

30 Antenna Seal; Temperature:

V FKM Viton; -20…150°C/-4…302°F

E FKM Viton GLT; -40…150°C/-40…302°F

K Kalrez; -20…150°C/-4…302°F

Y Special version

40 Antenna Extension

1 Not selected

2100mm/4"

9 Special version

50 Process Connection:

GGJ Thread EN10226 R1-1/2, 316L

GNJ Thread ANSI NPT1-1/2, 316L

TDJ Tri-Clamp ISO2852 DN40-51 (2"), 316L

TLJ Tri-Clamp ISO2852 DN70-76.1 (3"), 316L

CFJ DN50 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C)

CGJ DN50 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)

CFM DN50 PN10/16, AlloyC22 > 316L flange EN1092-1 (DIN2527)

CGM DN50 PN25/40, AlloyC22 > 316L flange EN1092-1 (DIN2527)

CMJ DN80 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C)

CNJ DN80 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)

CMM DN80 PN10/16, AlloyC22 > 316L flange EN1092-1 (DIN2527)

CNM DN80 PN25/40, AlloyC22 > 316L flange EN1092-1 (DIN2527)

CQJ DN100 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C)

CRJ DN100 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)

CQM DN100 PN10/16, AlloyC22 > 316L flange EN1092-1 (DIN2527)

CRM DN100 PN25/40, AlloyC22 > 316L flange EN1092-1 (DIN2527)

CWJ DN150 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C)

CWM DN150 PN10/16, AlloyC22 > 316L flange EN1092-1 (DIN2527)

AEJ 2" 150lbs RF, 316/316L flange ANSI B16.5

AFJ 2" 300lbs RF, 316/316L flange ANSI B16.5

AEM 2" 150lbs, AlloyC22 > 316/316L flange ANSI B16.5

Identification Micropilot M FMR240 PROFIBUS PA

8Endress+Hauser

AFM 2" 300lbs, AlloyC22 > 316/316L flange ANSI B16.5

ALJ 3" 150lbs RF, 316/316L flange ANSI B16.5

AMJ 3" 300lbs RF, 316/316L flange ANSI B16.5

ALM 3" 150lbs, AlloyC22 > 316/316L flange ANSI B16.5

AMM 3" 300lbs, AlloyC22 > 316/316L flange ANSI B16.5

APJ 4" 150lbs RF, 316/316L flange ANSI B16.5

AQJ 4" 300lbs RF, 316/316L flange ANSI B16.5

APM 4" 150lbs, AlloyC22 > 316/316L flange ANSI B16.5

AQM 4" 300lbs, AlloyC22 > 316/316L flange ANSI B16.5

AWJ 6" 150lbs RF, 316/316L flange ANSI B16.5

AWM 6" 150lbs, AlloyC22 > 316/316L flange ANSI B16.5

KEJ 10K 50A RF, 316L flange JIS B2220

KEM 10K 50A, AlloyC22 > 316L flange JIS B2220

KLJ 10K 80A RF, 316L flange JIS B2220

KLM 10K 80A, AlloyC22 > 316L flange JIS B2220

KPJ 10K 100A RF, 316L flange JIS B2220

KPM 10K 100A, AlloyC22 > 316L flange JIS B2220

KWJ 10K 150A RF, 316L flange JIS B2220

KWM 10K 150A, AlloyC22 > 316L flange JIS B2220

YY9 Special version

60 Output; Operation:

A 4-20mA SIL HART; 4-line display VU331, envelope curve display on site

B 4-20mA SIL HART; w/o display, via communication

K 4-20mA SIL HART; Prepared for FHX40, remote display (accessory)

C PROFIBUS PA; 4-line display VU331, envelope curve display on site

D PROFIBUS PA; w/o display, via communication

L PROFIBUS PA; Prepared for FHX40, remote display (accessory)

E FOUNDATION Fieldbus; 4-line display, envelope curve display on site

F FOUNDATION Fieldbus; w/o display, via communication

M FOUNDATION Fieldbus; Prepared for FHX40, remote display (accessory)

Y Special version

70 Housing:

A F12 Alu, coated IP65 NEMA4X

B F23 316L IP65 NEMA4X

C T12 Alu, coated IP65 NEMA4X, separate conn. compartment

D T12 Alu, coated IP65 NEMA4X+OVP, separate conn. compartment,

OVP=overvoltage protection

Y Special version

80 Cable Entry:

2 Gland M20 (EEx d > thread M20)

3ThreadG1/2

4 Thread NPT1/2

5PlugM12

6 Plug 7/8"

9 Special version

90 Additional Option:

A Basic version

B EN10204-3.1 material, wetted parts,

(316L wetted parts) inspection certificate

F Advanced dynamics, max. MB=70m liquids, MB=measuring range

Advanced dynamics, 3.1, NACE, max. MB=70m liquids, MB=measuring range

EN10204-3.1 material, NACE MR0175 (316L wetted parts) inspection certificate

H 5-point linearity protocol, see additional spec.

J 5-point, 3.1, NACE, 5-point linearity protocol, see additional spec., EN10204-

3.1 material, NACE MR0175 (316L wetted parts) inspection certificate

5-point, advanced dynamics, 3.1, NACE, 5-point linearity protocol, see additional

spec., Advanced dynamics, max MB=70m liquids, MB=measuring range

EN10204-3.1 material, NACE MR0175, (316L wetted parts) inspection certificate

N EN10204-3.1 material, NACE MR0175

(316L wetted parts) inspection certificate

S GL/ABS/NK marine certificate

Y Special version

995 Marking:

1Tagging(TAG)

2 Bus address

FMR240- Complete product designation

50 Process Connection:

Micropilot M FMR240 PROFIBUS PA Identification

Endress+Hauser 9

2.2 Scope of delivery

"Caution!

It is essential to follow the instructions concerning the unpacking, transport and storage of

measuring instruments given in the chapter "Incoming acceptance, transport, storage", →ä11!

The scope of delivery consists of:

• Assembled instrument

• Accessories (→ä79)

• Endress+Hauser oprating program on the enclosed CD-ROM

• Brief operating instructions KA1007F/00/EN for quick commissioning

• Brief operating instructions KA235F/00/A2 (basic setup/troubleshooting), housed in the

instrument)

• Approval documentation: if this is not included in the operating manual

• CD-ROM with further documentation, e. g.

- Technical Information

- Operating Instructions

- Description of Intrument Functions

2.3 Certificates and approvals

CE mark, declaration of conformity

The device is designed to meet state-of-the-art safety requirements, has been tested and left the

factory in a condition in which it is safe to operate. The device complies with the applicable

standards and regulations as listed in the EC declaration of conformity and thus complies with the

statutory requirements of the EC directives. Endress+Hauser confirms the successful testing of the

device by affixing to it the CE mark.

2.4 Registered trademarks

KALREZ®, VITON®, TEFLON®

Registered trademark of the company, E.I. Du Pont de Nemours & Co., Wilmington, USA

TRI-CLAMP®

Registered trademark of the company, Ladish & Co., Inc., Kenosha, USA

ToF®

Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg, Germany

PulseMaster®

Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg, Germany

PhaseMaster®

Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg, Germany

PROFIBUS®

Registered trademark of the PROFIBUS Trade Organisation, Karlsruhe, Germany

Mounting Micropilot M FMR240 PROFIBUS PA

10 Endress+Hauser

3Mounting

3.1 Quick installation guide

L00-FMR240xx-17-00-00-en-004

DN50

ANSI2”

DN50

ANSI2”

DN50

ANSI2”

DN80…150

ANSI3…6”

DN80…150

ANSI3…6”

DN80…150

ANSI3…6”

90°

90°90°

90°

F12 / F23 housing

T12 housing

markat instrument flange

Turn housing

Observe orientation when installing!

Installation in tank (free space):

Mark on process connector facing the nearest tank wall!

Installation in stilling well:

Mark on process connector pointed towards the slots or vent holes!

Installation in bypass:

Mark on process connector 90° offset from the tank connections!

Thehousingcan be turned 350°

in order to simplifyaccess to the

displayand the terminalcompartment

Allen key

4mm (0.16 in)

1½” BSPT (R1½”)

1½NPT

markat instrument flange

or threaded boss

1½” BSPT (R1½”)

1½NPT

markat instrument flange

or threaded boss

Andere Handbücher für Micropilot M FMR240

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MALA

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Emerson

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