Endress+Hauser Cerabar PMP11 Bedienungsanleitung
Products Solutions Services
Operating Instructions
Cerabar PMP11, PMP21, PMP23
Process pressure measurement
Pressure switch for safe measurement and monitoring of
absolute and gauge pressure
BA01271P/00/EN/01.14
71244883
2 Endress+Hauser
TAG No.: XXX000
Ser. No.: X000X000000
Order code 00X00-XXXX0XX0XXX
www.endress.com/deviceviewer Endress+Hauser Operations App
Serial number
A0023555
• Make sure the document is stored in a safe place such that it is always available when
working on or with the device.
• To avoid danger to individuals or the facility, read the "Basic safety instructions" section
carefully, as well as all other safety instructions in the document that are specific to
working procedures.
• The manufacturer reserves the right to modify technical data without prior notice. Your
Endress+Hauser distributor will supply you with current information and updates to
these Instructions.
Table of contents
Endress+Hauser 3
Table of contents
1 Document information .............. 4
1.1 Document function ..................... 4
1.2 Symbols used .......................... 4
1.3 Documentation ........................ 5
1.4 Terms and abbreviations ................. 7
1.5 Turn down calculation ................... 8
2 Basic safety instructions ............ 9
2.1 Requirements concerning the staff .......... 9
2.2 Designated use ........................ 9
2.3 Workplace safety ...................... 10
2.4 Operational safety ..................... 10
2.5 Product safety ........................ 10
3 Product description ................ 11
3.1 Product design ........................ 11
3.2 Function ............................ 11
4 Incoming acceptance and product
identification ..................... 12
4.1 Incoming acceptance ................... 12
4.2 Product identification ................... 13
4.3 Storage and transport .................. 13
5 Installation ....................... 15
5.1 Mounting dimensions .................. 15
5.2 Installation conditions .................. 15
5.3 Influence of the installation position ........ 15
5.4 Mounting location ..................... 16
5.5 Mounting the profiled seal for the universal
process adapter ....................... 17
5.6 Post-installation check .................. 17
6 Electrical connection .............. 18
6.1 Connecting the measuring unit ............ 18
6.2 Connection conditions .................. 19
6.3 Connection data ....................... 19
6.4 Post-connection check .................. 20
7 Operation options ................. 21
7.1 Plug-on display PHX20 (optional) .......... 21
8 Diagnostics and troubleshooting ... 25
8.1 Troubleshooting ...................... 25
8.2 Response of output to errors .............. 25
8.3 Disposal ............................ 25
9 Maintenance ...................... 26
9.1 Exterior cleaning ...................... 26
10 Repair ............................ 27
10.1 General notes ........................ 27
10.2 Return .............................. 27
11 Accessories ....................... 28
11.1 Weld-in adapter ...................... 28
11.2 Process adapter M24 ................... 28
11.3 Plug-on display PHX20 ................. 28
11.4 M12 plug connectors ................... 29
12 Technical data .................... 30
12.1 Input ............................... 30
12.2 Output ............................. 32
12.3 Performance characteristics of metallic
process isolating diaphragm .............. 34
12.4 Environment ......................... 36
12.5 Process ............................. 38
Index .................................. 39
Document information Cerabar PMP11, PMP21, PMP23
4 Endress+Hauser
1 Document information
1.1 Document function
These Operating Instructions contain all the information that is required in various phases
of the life cycle of the device: from product identification, incoming acceptance and
storage, to mounting, connection, operation and commissioning through to
troubleshooting, maintenance and disposal.
1.2 Symbols used
1.2.1 Safety symbols
Symbol Meaning
DANGER
DANGER!
This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in
serious or fatal injury.
WARNING
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
serious or fatal injury.
CAUTION
CAUTION!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
minor or medium injury.
NOTICE
NOTE!
This symbol contains information on procedures and other facts which do not result in
personal injury.
1.2.2 Electrical symbols
Symbol Meaning Symbol Meaning
Direct current Alternating current
Direct current and alternating current Ground connection
A grounded terminal which, as far as
the operator is concerned, is
grounded via a grounding system.
Protective ground connection
A terminal which must be connected
to ground prior to establishing any
other connections.
Equipotential connection
A connection that has to be connected
to the plant grounding system: This
may be a potential equalization line
or a star grounding system depending
on national or company codes of
practice.
1.2.3 Tool symbols
Symbol Meaning
A0011222
Open-ended wrench
Cerabar PMP11, PMP21, PMP23 Document information
Endress+Hauser 5
1.2.4 Symbols for certain types of information
Symbol Meaning
Permitted
Procedures, processes or actions that are permitted.
Forbidden
Procedures, processes or actions that are forbidden.
Tip
Indicates additional information.
Reference to documentation
Reference to page
Reference to graphic
,…
,
Series of steps
Result of a step
Help in the event of a problem
Visual inspection
1.2.5 Symbols in graphics
Symbol Meaning
1, 2, 3 ... Item numbers
,…
,
Series of steps
A, B, C, ... Views
A-A, B-B, C-C, ... Sections
1.3 Documentation
The document types listed are available:
In the Downloads area of the Endress+Hauser website: www.endress.com →
Downloads
1.3.1 Technical Information (TI): planning aid for your device
Device Document
PMP11 TI01133P
PMP21 TI01133P
PMP23 TI01203P
The document contains all the technical data on the device and provides an overview of
the accessories and other products that can be ordered for the device.
1.3.2 Brief Operating Instructions (KA): getting the 1st measured
value quickly
KA01164P:
Document information Cerabar PMP11, PMP21, PMP23
6 Endress+Hauser
The Brief Operating Instructions contain all the essential information from incoming
acceptance to initial commissioning.
1.3.3 Safety Instructions (XA)
Safety Instructions (XA) are supplied with the device depending on the approval. These
instructions are an integral part of the Operating Instructions.
Device Directive Documentation Option 1)
PMP21
PMP23
ATEX II 1/2G Ex ia IIC T4 XA01271P BA
PMP21
PMP23
ATEX II 3G Ex eC IIC T4 In preparation BC
PMP21
PMP23
FM IS Cl. I, Div.1 Gr. A-D XA01321P FA
PMP21
PMP23
CSA C/US IS Cl. I Div. 1 Gr. A-D XA01322P CB
PMP21
PMP23
CSA General Purpose In preparation CA
PMP21
PMP23
GOST Ex ia IIC T4 Under development GA
PMP21
PMP23
IEC Ex ia IIC T4 Ga/Gb XA01271P IA
PMP21
PMP23
NEPSI Ex ia IIC T4 XA01363P NA
PMP21
PMP23
TIIS Ex ia IIC T4 In preparation TA
1) Product Configurator, order code for "Approval"
The nameplate provides information on the Safety Instructions (XA) that are relevant
for the device.
Cerabar PMP11, PMP21, PMP23 Document information
Endress+Hauser 7
1.4 Terms and abbreviations
URL OPLMWP
LRL
0
p
LRV URV
1
2
3
4
A0029505
Item Term/
abbreviation
Explanation
1 OPL The OPL (over pressure limit = sensor overload limit) for the measuring device
depends on the lowest-rated element, with regard to pressure, of the selected
components, i.e. the process connection has to be taken into consideration in
addition to the measuring cell. Also observe pressure-temperature dependency. For
the relevant standards and additional notes, see the "Pressure specifications" section
→ 38.
The OPL may only be applied for a limited period of time.
2 MWP The MWP (maximum working pressure) for the sensors depends on the lowest-
rated element, with regard to pressure, of the selected components, i.e. the process
connection has to be taken into consideration in addition to the measuring cell.
Also observe pressure-temperature dependency. For the relevant standards and
additional notes, see the "Pressure specifications" section → 38.
The MWP may be applied at the device for an unlimited period.
The MWP can also be found on the nameplate.
3 Maximum sensor
measuring range
Span between LRL and URL
This sensor measuring range is equivalent to the maximum calibratable/adjustable
span.
4 Calibrated/
adjusted span
Span between LRV and URV
Factory setting: 0 to URL
Other calibrated spans can be ordered as customized spans.
p - Pressure
- LRL Lower range limit
- URL Upper range limit
- LRV Lower range value
- URV Upper range value
- TD (turn down) Turn down
The turn down is preset at the factory and cannot be changed.
Example - see the following section.
Document information Cerabar PMP11, PMP21, PMP23
8 Endress+Hauser
1.5 Turn down calculation
LRV URLURV
LRL
1 = 2 3
A0029545
1 Calibrated/adjusted span
2 Zero-based span
3 URL sensor
Example
• Sensor:10 bar (150 psi)
• Upper range value (URL) = 10 bar (150 psi)
Turn down (TD):
• Calibrated/adjusted span:
0 to 5 bar (0 to 75 psi)
• Lower range value (LRV) = 0 bar (0 psi)
• Upper range value (URV) = 5 bar (75 psi)
TD = URL
|URV - LRV|
TD = 10 bar (150 psi) = 2
|5 bar (75 psi) - 0 bar (0 psi)|
In this example, the TD is 2:1.
This span is based on the zero point.
Cerabar PMP11, PMP21, PMP23 Basic safety instructions
Endress+Hauser 9
2 Basic safety instructions
2.1 Requirements concerning the staff
The personnel for installation, commissioning, diagnostics and maintenance must fulfill
the following requirements:
‣Trained, qualified specialists: must have a relevant qualification for this specific
function and task
‣Are authorized by the plant owner/operator
‣Are familiar with federal/national regulations
‣Before beginning work, the specialist staff must have read and understood the
instructions in the Operating Instructions and supplementary documentation as well as
in the certificates (depending on the application)
‣Following instructions and basic conditions
The operating personnel must fulfill the following requirements:
‣Being instructed and authorized according to the requirements of the task by the
facility's owner-operator
‣Following the instructions in these Operating Instructions
2.2 Designated use
2.2.1 Application and media
The Cerabar is used to measure absolute and gauge pressure in gases, vapors and liquids.
The measuring device may be used for the following measurements (process variables)
• in compliance with the limit values specified under "Technical data"
• in compliance with the conditions that are listed in additional documentation such as the
XA and this manual.
Measured process variable
• PMP11: gauge pressure
• PMP21: gauge pressure or absolute pressure
• PMP23: gauge pressure or absolute pressure
Calculated process variable
Pressure
2.2.2 Incorrect use
The manufacturer is not liable for damage caused by improper or non-designated use.
Verification for borderline cases:
‣For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance
in verifying the corrosion resistance of process-wetted materials, but does not accept
any warranty or liability.
2.2.3 Residual risks
When in operation, the housing may reach a temperature close to the process
temperature.
Danger of burns from contact with surfaces!
‣For elevated process temperatures, ensure protection against contact to prevent burns.
Basic safety instructions Cerabar PMP11, PMP21, PMP23
10 Endress+Hauser
2.3 Workplace safety
For work on and with the device:
‣Wear the required personal protective equipment according to federal/national
regulations.
‣Switch off the supply voltage before connecting the device.
2.4 Operational safety
Risk of injury!
‣Operate the device in proper technical condition and fail-safe condition only.
‣The operator is responsible for interference-free operation of the device.
Conversions to the device
Unauthorized modifications to the device are not permitted and can lead to unforeseeable
dangers.
‣If, despite this, modifications are required, consult with Endress+Hauser.
Hazardous area
To eliminate the risk of danger to persons or the facility when the device is used in the
approval-related area (e.g. explosion protection, pressure equipment safety):
‣Check the nameplate to verify if the device ordered can be put to its intended use in the
approval-related area.
‣Observe the specifications in the separate supplementary documentation, such as the
XA or SD, which is an integral part of these Instructions.
2.5 Product safety
This measuring device is designed in accordance with good engineering practice to meet
state-of-the-art safety requirements, has been tested, and left the factory in a condition in
which it is safe to operate.
It meets general safety standards and legal requirements. It also complies with the EC
directives listed in the device-specific EC Declaration of Conformity. Endress+Hauser
confirms this by affixing the CE mark to the device.
Dieses Handbuch passt für folgende Modelle
2
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