Engcon S60 Bedienungsanleitung
User manual
MACHINE COUPLER
S60
Article 9000705 | Version 1.3
Language
Country
Original Instructions
Preface
Preface
Dear Customer,
Thank you for choosing a product from engcon.
engcon is the market leader in tiltrotators and tools for excavators. We represent
innovation, knowledge and experience, and we develop our products with a focus on the
customer's needs. Please visit our website for contact information and details about the
rest of our product range.
www.engcon.com
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Table of Contents
Table of Contents
1. Introduction
1.1. General............................................................................................................ 5
1.2. Scrapping and recycling.................................................................................. 5
1.3. Transport and storage..................................................................................... 5
1.4. Warranty.......................................................................................................... 6
1.5. Technical support and spare parts.................................................................. 6
1.6. Product approval............................................................................................. 7
1.6.1. EU Declaration of Conformity.................................................................. 7
2. Safety
2.1. General............................................................................................................ 8
3. Design and function
3.1. General............................................................................................................ 9
3.2. Q-Safe............................................................................................................. 9
3.2.1. Overview.................................................................................................. 10
3.3. EC-Oil.............................................................................................................. 11
4. Installation
4.1. Identification.....................................................................................................12
4.2. Locking hydraulics........................................................................................... 13
4.3. Attaching the machine coupler........................................................................14
4.4. Electrical and hydraulics..................................................................................15
4.4.1. Installing hydraulic hoses.........................................................................16
4.5. EC-Oil.............................................................................................................. 17
4.6. External hose connection................................................................................ 18
4.7. Direct feed....................................................................................................... 18
4.8. Q-Safe............................................................................................................. 19
4.9. On completion................................................................................................. 19
5. Operation
5.1. Before using.................................................................................................... 20
5.2. Lifting points.................................................................................................... 21
5.3. Changing tools.................................................................................................21
5.3.1. Connecting tools...................................................................................... 22
5.3.2. Disconnecting tools..................................................................................24
6. Maintenance
6.1. General............................................................................................................ 26
6.2. Daily inspections..............................................................................................27
6.3. Special maintenance....................................................................................... 28
6.3.1. EC-Oil.......................................................................................................28
6.4. Tightening torque.............................................................................................29
7. Troubleshooting
7.1. Q-Safe............................................................................................................. 30
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Table of Contents
7.1.1. Indications................................................................................................ 30
8. Decals
8.1. Warning decals................................................................................................32
8.1.1. Warning decals in cab............................................................................. 32
8.1.2. Warning decals on product......................................................................33
9. Technical data
9.1. Machine hitch S60...........................................................................................34
10. Glossary
10.1. Designations.................................................................................................. 35
10.2. Abbreviations................................................................................................. 35
11. Service
11.1. Service record................................................................................................36
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1 Introduction
1. Introduction
1.1. General
This user manual contain important information about your product's functions and
characteristics, and how to use it in the best way. Before you begin using the product, it is
important that you read and understand the content of these instructions, especially the
sections that address safety.
In addition to these instructions, you must study and understand the applicable safety
information for the relevant base machine as well as any other equipment involved.
The user manual is supplied with supplementary documentation providing more detailed
descriptions of the installation, fitting, operation and maintenance of control systems and
custom modifications for your specific product.
Information, images, illustrations and specifications used in the instructions are based
on product information that was available at the time of going to press. Images and
illustrations used in the instructions are typical examples and not intended to be exact
depictions of various part of the product. We reserve the right to make changes without
prior notice.
Always store the user manual together with any other supplementary information in a safe
manner and such that it is always available.
1.2. Scrapping and recycling
engcon makes constant efforts to reduce its environmental impact. engcon's products
comprise at least 99 per cent recyclable material. All assembly and service work must
take place in compliance with legislation and ordinances governing the environment,
health and occupational safety. This refers to all work with residual materials including
handling, storage and processing. To prevent contamination of soil and water, spillages
must be avoided. Should a spillage occur, it must be dealt with.
Hazardous waste may only be disposed of by those authorized to do so. All waste
produced must be disposed of in compliance with applicable legislation and ordinances:
- Metal and plastics to be recycled.
- Hydraulic hoses are normally used for energy recovery (sort as hazardous waste).
- Oils and greases are normally used for energy recovery (sort as hazardous waste).
- Electronic components to be recycled for materials (sort as hazardous waste).
- Packaging to be sorted at source and recycled for materials.
- Paper to be sorted at source and recycled for materials.
If in doubt, contact the environmental manager at engcon.
1.3. Transport and storage
There are no lifting or attachment points on the machine coupler. For haulage,
transportation or handling, the machine coupler must be strapped to a pallet.
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1 Introduction
1.4. Warranty
This product was designed, dimensioned and manufactured by engcon. It is forbidden
to modify, alter or convert this product such that it no longer corresponds to the
manufacturer's specifications. When replacing parts or making repairs, contact an
authorized workshop.
Warranty: One (1) year providing the product has not been subjected to abuse or other
abnormal operation.
1.5. Technical support and spare parts
Contact information for support and spare parts can be found at www.engcon.com.
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1 Introduction
1.6. Product approval
1.6.1. EU Declaration of Conformity
Manufacturer: engcon Nordic AB - Industricentragatan 4, SE 833 93 Strömsund, Sweden
THE OBJECT OF THE DECLARATION DESCRIBED BELOW CONFORMS WITH
Directive: Machinery Directive 2006/42/EU, EMC Directive 2014/30/EU.
Type designation:
Part no:
Serial No:
Max jacking point:
Max hydraulic pressure:
Date:
Other:
Harmonized standards
SS-EN ISO 12100:2010
SS-EN 474-1:2006+A5:2018
SS-EN 474-5:2006+A3:2013
SS-ISO 13031:2016
The standards and regulatory directives have been applied and the product complies with the requirements for
CE marking.
This declaration and engcon's warranties will cease to be valid immediately if spare parts other than engcon
original spare parts are used, or if any changes or other interventions are made without engcon's permission.
SIGNED FOR AND ON BEHALF OF
Krister Blomgren – Signatory for engcon Nordic AB
Strömsund 26 April 2023
Qualified person authorized to compile the technical documentation:
Fredrik Jonsson, Head of R&D, engcon AB
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2 Safety
2. Safety
2.1. General
It is important that you read and understand all warnings prior to installation work on this
product or before you use it and any accessories supplied. The warning texts highlight
potential risks and describe how to avoid them. The following warning levels are used in
this user manual:
DANGER
Indicates that an accident will occur if the regulation is
not followed. Risk of personal injury or death.
WARNING
Indicates that an accident may occur if the regulation
is not followed. Risk of personal injury or death.
CAUTION
Indicates that an accident may occur if the regulation
is not followed. Risk of personal injury.
IMPORTANT
Indicates that an accident may occur if the regulation is
not followed. Risk of damage to property, process or the
surroundings.
REMARKS
Specifies additional information that may make performance or
understanding of specific operations easier.
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3 Design and function
3. Design and function
3.1. General
The engcon machine coupler is mounted on the excavator's stick. The machine coupler
renders tool attachment and detachment more efficient.
DANGER
Do not exceed tipping load limits. The weight of the
product and the increased reach may impair stability.
Risk of personal injury and damage to property.
3.2. Q-Safe
Q-Safe is a warning system that monitors the connection of tools to the machine quick
coupler and/or the quick coupler beneath the tiltrotator. It uses a double mechanical lock
to prevent the tool coming loose from the coupler, even if some part of the locking system
should fail. The alarm outputs are connected to a QLM module mounted on the stick. It
uses sound and light warning signals when a tool is incorrectly connected, as the primary
safety purpose of the quick coupler is to protect personnel nearby. The operator must
inform personnel concerned what the alarms mean.
WARNING
Stop work immediately and begin troubleshooting if
the system warns of a faulty tool connection during
operation. Risk of personal injury and damage to
property.
CAUTION
Use hearing protection when in close proximity
to or operating the Q-Safe machine coupler when
connected. Risk of hearing loss.
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