Entron EN6001 Bedienungsanleitung
1
ENTRON Controls, LLC. 700230D 1
ENTRON Controls, LLC.
1402 S. Batesville Road
Greer, SC 29650
Phone: 864.416.0190
fax: 864.416.0195
www.entroncontrols.com
User Manual
700230D: Intended for use with rmware version 5.0 and higher
2
ENTRON Controls, LLC. 700230D 2
1.0 Introduction
1.1 Features ..…………………................................................................. 3
1.2 Reference Documents ..………………………………………………… 4
1.3 Specifications ……………………………………………………………. 5
2.0 Safety
2.1 Cooling Water ……………………………………………………………. 6
2.2 Warnings and Labels ……………………………………………………. 7
3.0 Quick Start
3.1 Install and Setup ……...........................................……………………. 9
4.0 Wiring
4.1 Wiring Diagram …………………………………………………………. 11
4.2 Discrete I/O ………………………………………………………………. 13
4.3 Wiring for AC Option …..………………………………………………… 17
5.0 Programming
5.1 Keypad Functions …………..…………………...……..………...……... 20
5.2 Menu Navigation ………………………………………………...………. 21
5.2.1 Status Screens ………………………………...……………... 22
5.2.2 Main Menu Screens ……………………………………..…… 26
5.2.3 Setup Menu Screens ……………………………...…………. 39
5.2.4 Other Screens ………………………………….…………….. 51
5.3 Timing Cycles ...…………………………………………………………. 54
5.3.1 Worksheets ……………………………………………………. 57
5.4 I/O Programming …………………….…………………………………… 59
6.0 Troubleshooting
6.1 Error Codes ………………………………………………………………. 62
6.2 Non-Error Code Issues ..………………………………………..………. 68
6.3 Noise Suppression ………………………………………………………. 71
6.4 Warranty and Service Policy ….……………………………….……….. 72
Table of Contents
3
ENTRON Controls, LLC. 700230D 3
1.1 Features
FEATURES:
• Calibrated constant current regulaon; Primary / Secondary feedback
• Current monitoring with high, low, and pre-limits
• Up to 64 programs (internal or 16 external selecon)
• On Timer Membrane Keyboard with backlit 128x64 (8 lines) LCD graphic display
• Six (6) inputs and four (4) outputs with output protecon on CPU
• Electrode management funcons, including stepping, p-dressing and preset curves
• Welding programs may be linked together for complex spot schedules (chained or successive)
• Refresh rmware through USB device
• Load/export control sengs from/to USB device
• AC 60/50 Hz welding supported
• Spot / Pulsaon / Seam welding / Flash or Bu welding / Brazing
• Mulple weld intervals plus pulsaon, upslope and downslope
• Air-over-oil gun operaon
• Retracon – maintained, and momentary
• Water Saver (contactor mer)
• Shorted contactor detecon
OPTIONS :
• Program Lockout (key switch)
• Operaon Mode Switch (Program Lockout and Weld/No Weld)
• Error Reset Switch
• Oponal plug-in Ethernet card provides PLC compability via MODBUS and Ethernet/IP for remote I/O (ENLink)
• AC Valve outputs
• Interlocking Door Solenoid (IDS)
• Full Phase Isolaon (FPI)
• Water Flow Switch (WFS)
• Schedule Number: 0 to 63
• Squeeze Delay: 0 to 99 cycles
• Squeeze: 0 to 99 cycles
• Valve Mode: None / All combinaons of 3 valves
• Weld1: 0 to 99 cycles
• Weld1: Phase Shi / Constant Current
• Heat1: 0 to 99%
• Current1: 0 to 100.00 kA
• Cool1: 0 to 99 cycles
• Slope: 0 to 99 cycles
• Weld2: 0 to 99 cycles
• Weld2: Phase Shi / Constant Current
• Heat2: 0 to 99%
• Current2: 0 to 100.00 kA
• Cool2: 0 to 99 cycles
• Hold: 0 to 99 cycles
• O: 0 to 99 cycles
• Impulses: 1 to 99 cycles
• Heat/Current Oset: -15 to +15%
• Cycle Mode: Non-repeat / Repeat / Chained / Successive /
Wait-here
SCHEDULE PARAMETERS:
4
ENTRON Controls, LLC. 700230D 4
1.2 Reference Documents
ADDITIONAL REFERENCES:
Addional documentaon can be found by vising hp://www.EntronControls.com
EN6001 Wiring Diagram 421537
Cabinet Guide 780054
Sell Sheet 780101
Retrot User Manual 700234
Communicaon Manual 700231
EN6001 EIP App Note 700237
Water Flow Switch (WFS) App Note 700149
Full Phase Isolaon 700098
5
ENTRON Controls, LLC. 700230D 5
Protection Type: NEMA 1 and NEMA 12 Enclosure
CPU operating voltage (without I/O): 24 VDC +5% with maximum +2% ripple at 220 mA
Rated current (without I/O) at 24V: approximately 500 mA - SV1 - SV3
approximately 500 mA - PO1 - PO4
Fuses: F1 – 1.25A@600VAC Class CC FNQ-R-1-1/4
F2 – 1.25A@600VAC Class CC FNQ-R-1-1/4
F3 – 1.25A@600VAC Class CC FNQ-R-1-1/4
F4 (AC Opon) – 1.25A@600VAC Class CC FNQ-R-1-1/4
F5 (AC Opon) – 1.25A@600VAC Class CC FNQ-R-1-1/4
PCB1-F6 – 1A@250VAC Type 2AG S/B 229001
PCB2-F7 – 1A@250VAC Type 2AG S/B 229001
PCB2-F8 – 1A@250VAC Type 2AG S/B 229001
PCB2-F9 – 1A@250VAC Type 2AG S/B 229001
Environmental Conditions:
Operation: 0°C to 60°C
Storage/Transport: -25°C to 70°C
Air pressure: 0 to 2000m above sea level
Humidity: no dew point excursion allowed
Number of Schedules: 64
Discrete I/O:
Inputs: logic ‘1’ : +24V +15% at 10 mA
logic ‘0’ : 0 to +2V or open
Outputs: 24VDC maximum 0.5A with short circuit protection
Optional: valve output fail safe relays per AWS
J1.1:2013
24 - 120VAC maximum 1A
NW1: 24VDC at 300 mA during weld
Power Supply: 24VDC +5% with maximum +2% ripple at 3.2A
Optional AC Valve Power Supply: 120 VAC 100 VA
Programming: Front Panel or Ethernet
Operating system: In Flash Memory; reloadable from USB flash drive
Program memory: RAM memory
Operating voltage: 240, 380, 480, 575 VAC +10%
Cooling Water: 1.5GPM at 104°F (40°C) maximum inlet temperature.
For water quality requirements, refer to AWS J1.2M/
J1.2:2016 Guide to Installation and Maintenance of
Resistance Welding Machines
1.3 Specifications
6
ENTRON Controls, LLC. 700230D 6
2.1 Cooling Water
Be sure power to an electronic contactor is turned off when water is turned off.
With a voltage applied, most water will ionize and begin to conduct current between points of
high differential voltages. This current is sufficient to heat the water past the boiling point,
creating steam and possibly causing the rubber hose to burst. The water spraying over the
high voltage circuit can cause considerable damage to the contactor and, most likely, the
control circuitry as well. Never use metallic or other conductive tubing to plumb a water-cooled re-
sistance welding contactor. Heater hose has a very high carbon content and should not be
used for contactor plumbing. A low carbon, reinforced hose (such as the hose originally sup-
plied with the unit), no less than 18" long, must be used to connect the Heatsinks to each oth-
er and to the bulkhead fitting on the inside wall of the cabinet.
The 1200A modular water-cooled SCR Contactor is electrically isolated from electrical circuit
within the contactor section. No minimum length of water hose is required for electrical isolation
of the contactor. It is still recommended to turn power off when control is not in use.
For all water-cooled Heatsinks, be sure water is turned ON before placing welder in operation.
An open drain is recommended for best operation. If a closed return system is used, be
sure return line is properly sized so that back pressure will not reduce water flow be-
low recommendations. A sight flow indicator is recommended.
WATER OFF—POWER OFF
POWER ON—WATER ON
7
ENTRON Controls, LLC. 700230D 7
READ THIS MANUAL COMPLETELY
BEFORE ATTEMPTING TO INSTALL OR OPERATE THE CONTROL.
STORE THIS TECHNICAL INFORMATION IN A PLACE
TO WHICH ALL USERS HAVE ACCESS AT ANY TIME
ENTRON Controls follows the practices of the RWMA for precautionary labeling. See RWMA Bulle-
tins #1 and #5 for a complete description. Observe the WARNING, DANGER, and CAUTION labels
affixed to control to maintain safe operation. ENTRON Controls, LLC. and its affiliates are not re-
sponsible for any harm caused by non-compliance of instructions associated with the aforemen-
tioned labels or signal words to follow.
The signal word DANGER is used to call attention to immediate or imminent hazards which if not
avoided will result in immediate, serious, or personal injury or loss of life. Examples are: exposed
high voltage; exposed fan blades.
The signal word WARNING is used to call attention to potential hazards which could result in
personal injury or loss of life. Examples are: not using proper personal protection; removal of guards.
The signal word CAUTION is used to call attention to hazards which could result in non-life
threatening personal injury or damage to equipment. CAUTION may also be used to alert against
unsafe practices.
The term NOTICE is used for making recommendations on use, supplementary information, or
helpful suggestions. Non-compliance with these recommendations may result in damage to control,
welding machine, or workpiece. ENTRON Controls, LLC. and its affiliates are not responsible for
damage caused by such non-compliance, and warranties may be voided accordingly at the discre-
tion of ENTRON Controls.
WARNING: Individuals with cardiac devices should maintain a safe distance due to strong magnetic
fields arising from resistance welding. The function of cardiac pacemakers and defibrillators may be
disturbed, which may cause death or considerable health damages! These persons should avoid
the welding system unless authorized by a licensed physician.
2.2 Warnings and Labels
8
ENTRON Controls, LLC. 700230D 8
2.2 Warnings and Labels
Adhere to all of the cautions, warnings, and danger alerts on the labels located within the control as
well as this document.
9
ENTRON Controls, LLC. 700230D 9
3.1 Install and Setup
For wall-mount dimensions, refer to the ENTRON Cabinet Guide (doc 780054) on our website.
1. Ensure that all power is removed before connecng the control.
2. Connect the chassis ground to an external earth ground.
3. Connect L1, L2, and H1 as shown in the “CUSTOMER CONNECTIONS” secon of the wiring diagram. An H1 connecon will be
required for each transformer in a mulple-control layout.
4. Using the wiring diagram, verify the T1 jumper connecon properly corresponds with the line voltage.
5. Ensure that all electrical and mechanical connecons are ghtly secured.
6. Connect cooling water as required.
7. Connect any necessary foot switches, valves, E-Stop switches, pressure switches, etc. as demonstrated below.
10
ENTRON Controls, LLC. 700230D 10
3.1 Install and Setup
8. Beginning with default sengs, program a test-schedule with the following parameters below:
9. Run the test-schedule with the control in “No Weld” mode. Proper sequencing can be veried by monitoring the status page.
*Note: The display refresh me is 500ms; therefore any sequences less than 30 cycles (60Hz) or 25 cycles (50 Hz) might not be
displayed.
10. Once proper sequencing is veried, adjust ming cycles, inputs, and outputs as necessary.
PARAMETER SETTING
Squeeze Delay 0 cycles
Squeeze 60 cycles
Weld 1 0 cycles
Cool 1 0 cycles
Slope 0 cycles
Weld 2 8 cycles
>Mode Phase Shift
>Heat 25 %
Cool 2 0 cycles
Hold 60 cycles
Off 0 cycles
Impulses 0 cycle
Andere Handbücher für EN6001
2
Inhaltsverzeichnis
Andere Entron Steuereinheit Handbücher
Beliebte Steuereinheit Handbücher anderer Marken
Festo
Festo Compact Performance CP-FB6-E Stücklistenhandbuch
Elo TouchSystems
Elo TouchSystems DMS-SA19P-EXTME Bedienungsanleitung
JS Automation
JS Automation MPC3034A Bedienungsanleitung
JAUDT
JAUDT SW GII 6406 Series Kurzanleitung
Spektrum
Spektrum Air Module System Bedienungsanleitung
BOC Edwards
BOC Edwards Q Series Bedienungsanleitung
