ESAB Aristo Tig 4000iw Bedienungsanleitung

Aristo®

Instruction manual

0458 640 501 GB 20220103 Valid for: serial no. 950-406-xxxx

Tig 4000i / Tig 4000iw

TABLE OF CONTENTS

0458 640 501 © ESAB AB 2022

1SAFETY ....................................................................................................... 4

1.1 Meaning of symbols ............................................................................... 4

1.2 Safety precautions ................................................................................. 4

2INTRODUCTION.......................................................................................... 7

2.1 Equipment ............................................................................................... 7

2.2 The control panel.................................................................................... 7

3TECHNICAL DATA ...................................................................................... 8

4INSTALLATION............................................................................................ 10

4.1 Lifting instructions ................................................................................. 10

4.2 Positioning of the power source........................................................... 10

4.3 Mains power supply ............................................................................... 11

5OPERATION ................................................................................................ 12

5.1 Connections and control devices ......................................................... 12

5.2 Turning on the power source ................................................................ 12

5.3 Fan control .............................................................................................. 13

5.4 Overheating protection .......................................................................... 13

5.5 Cooling unit............................................................................................. 13

5.6 Remote control unit................................................................................ 13

6MAINTENANCE........................................................................................... 15

6.1 Daily......................................................................................................... 15

6.2 If necessary............................................................................................. 15

6.3 Every year ............................................................................................... 16

7TROUBLESHOOTING ................................................................................. 17

8ORDERING SPARE PARTS ........................................................................ 18

DIAGRAM ............................................................................................................ 19

ORDERING NUMBERS....................................................................................... 22

SPARE PARTS LIST............................................................................................ 23

ACCESSORIES ................................................................................................... 24

Rights reserved to alter specifications without notice.

1 SAFETY

0458 640 501 -4- © ESAB AB 2022

1 SAFETY

1.1 Meaning of symbols

As used throughout this manual: Means Attention! Be Alert!

DANGER!

Means immediate hazards which, if not avoided, will result in immediate,

serious personal injury or loss of life.

WARNING!

Means potential hazards which could result in personal injury or loss of life.

CAUTION!

Means hazards which could result in minor personal injury.

WARNING!

Before use, read and understand the instruction manual

and follow all labels, employer´s safety practices and

Safety Data Sheets (SDSs).

1.2 Safety precautions

Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who

works on or near the equipment observes all the relevant safety precautions. Safety

precautions must meet the requirements that apply to this type of equipment. The following

recommendations should be observed in addition to the standard regulations that apply to

the workplace.

All work must be carried out by trained personnel well-acquainted with the operation of the

equipment. Incorrect operation of the equipment may lead to hazardous situations which can

result in injury to the operator and damage to the equipment.

1. Anyone who uses the equipment must be familiar with:

○ its operation

○ location of emergency stops

○ its function

○ relevant safety precautions

○ welding and cutting or other applicable operation of the equipment

2. The operator must ensure that:

○ no unauthorised person is stationed within the working area of the equipment

when it is started up

○ no-one is unprotected when the arc is struck or work is started with the

equipment

3. The workplace must:

○ be suitable for the purpose

○ be free from drafts

1 SAFETY

0458 640 501 -5- © ESAB AB 2022

4. Personal safety equipment:

○ Always wear recommended personal safety equipment, such as safety glasses,

flame-proof clothing, safety gloves

○ Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which

could become trapped or cause burns

5. General precautions:

○ Make sure the return cable is connected securely

○ Work on high voltage equipment may only be carried out by a qualified

electrician

○ Appropriate fire extinguishing equipment must be clearly marked and close at

hand

○ Lubrication and maintenance must not be carried out on the equipment during

operation

WARNING!

Arc welding and cutting can be injurious to yourself and others. Take precautions

when welding and cutting.

ELECTRIC SHOCK - Can kill

• Install and ground the unit in accordance with instruction manual.

• Do not touch live electrical parts or electrodes with bare skin, wet gloves or

wet clothing.

• Insulate yourself from work and ground.

• Ensure your working position is safe

ELECTRIC AND MAGNETIC FIELDS - Can be dangerous to health

• Welders having pacemakers should consult their physician before welding.

EMF may interfere with some pacemakers.

• Exposure to EMF may have other health effects which are unknown.

• Welders should use the following procedures to minimize exposure to

EMF:

○ Route the electrode and work cables together on the same side of

your body. Secure them with tape when possible. Do not place your

body between the torch and work cables. Never coil the torch or work

cable around your body. Keep welding power source and cables as

far away from your body as possible.

○ Connect the work cable to the workpiece as close as possible to the

area being welded.

FUMES AND GASES - Can be dangerous to health

• Keep your head out of the fumes.

• Use ventilation, extraction at the arc, or both, to take fumes and gases

away from your breathing zone and the general area.

ARC RAYS - Can injure eyes and burn skin

• Protect your eyes and body. Use the correct welding screen and filter lens

and wear protective clothing.

• Protect bystanders with suitable screens or curtains.

NOISE - Excessive noise can damage hearing

Protect your ears. Use earmuffs or other hearing protection.

1 SAFETY

0458 640 501 -6- © ESAB AB 2022

MOVING PARTS - Can cause injuries

• Keep all doors, panels and covers closed and securely in place. Have only

qualified people remove covers for maintenance and troubleshooting as

necessary. Reinstall panels or covers and close doors when service is

finished and before starting engine.

• Stop engine before installing or connecting unit.

• Keep hands, hair, loose clothing and tools away from moving parts.

FIRE HAZARD

• Sparks (spatter) can cause fire. Make sure that there are no inflammable

materials nearby.

• Do not use on closed containers.

MALFUNCTION - Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

CAUTION!

This product is solely intended for arc welding.

WARNING!

Do not use the power source for thawing frozen pipes.

CAUTION!

Class A equipment is not intended for use in residential

locations where the electrical power is provided by the

public low-voltage supply system. There may be

potential difficulties in ensuring electromagnetic

compatibility of class A equipment in those locations,

due to conducted as well as radiated disturbances.

NOTE!

Dispose of electronic equipment at the recycling

facility!

In observance of European Directive 2012/19/EC on

Waste Electrical and Electronic Equipment and its

implementation in accordance with national law,

electrical and/or electronic equipment that has reached

the end of its life must be disposed of at a recycling

facility.

As the person responsible for the equipment, it is your

responsibility to obtain information on approved

collection stations.

For further information contact the nearest ESAB dealer.

ESAB has an assortment of welding accessories and personal protection equipment

for purchase. For ordering information contact your local ESAB dealer or visit us on

our website.

2 INTRODUCTION

0458 640 501 -7- © ESAB AB 2022

2 INTRODUCTION

The Tig 4000i/Tig 4000iw is a TIG welding power source, which can also be used for MMA

welding.

ESAB accessories for the product can be found in the "ACCESSORIES" chapter of

this manual.

2.1 Equipment

The Tig 4000i/Tig 4000iw is delivered with 5m return cable, instruction manual for power

source and one instruction manual for the control panel.

Instruction manuals in other languages can be downloaded from the Internet: www.esab.com

2.2 The control panel

The power source is supplied with one of the following control panels:

•TA4 panel



With a knob for adjusting the current. Other parameters are controlled by pushbuttons,

with symbols in the display panel.

•TA6 panel



With a knob for adjusting the current. Other parameters are controlled by pushbuttons,

with text in the display panel.

See the separate instruction manuals for detailed descriptions of the control panels.

3 TECHNICAL DATA

0458 640 501 -8- © ESAB AB 2022

3 TECHNICAL DATA

Tig 4000i/Tig 4000iw

Mains voltage 400 V ±10 %, 3 ~ 50 Hz

Mains supply Ssc min 6.1 MVA

Primary current

Imax TIG 22 A

Imax MMA 28 A

No-load power in energy-saving mode 6.5 min.

after welding

39 W

Voltage/current range

TIG 10 – 26 V / 4 – 400 A

MMA 20.6 – 36.0 V / 16 – 400 A

Permissible load at TIG

35% duty cycle 400 A / 26 V

60% duty cycle 320 A / 23 V

100% duty cycle 250 A / 20 V

Permissible load at MMA

35% duty cycle 400 A / 36 V

60% duty cycle 320 A / 33 V

100% duty cycle 250 A / 30 V

Power factor at maximum current 0.90

Efficiency at maximum current 81.2 %

Open-circuit voltage U0max

without VRD function 1) 78 – 90 V

U0L "Live TIG" , VRD function deactivated 2) 60 V

MMA, VRD function deactivated 2) 60 V

VRD function activated 2) < 26 V

Operating temperature range -10 to +40 °C (+14 to +104 °F)

Transportation temperature -20 to +55 °C (-4 to +131 °F)

Dimensions l × w × h 625 × 394 × 776 (24.6 × 15.5 × 30.5 in.)

Continual sound pressure at no-load < 70 db (A)

Weight 84 kg (185 lbs)

Insulation class H

Enclosure class IP23

Application class

1) Valid for power sources without VRD specification on the rating plate.

2) Valid for power sources with VRD specification on the rating plate. The VRD function is

explained in the instructions for the control panel, if the panel has that function.

3 TECHNICAL DATA

0458 640 501 -9- © ESAB AB 2022

Duty cycle

The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or

cut at a certain load without overloading. The duty cycle is valid for 40°C/104°F, or below.

Enclosure class

The IP code indicates the enclosure class, i.e. the degree of protection against penetration

by solid objects or water.

Equipment marked IP23 is intended for indoor and outdoor use.

Application class

The symbol indicates that the power source is designed for use in areas with increased

electrical hazard.

Mains supply, Ssc min

Minimum short circuit power on the network in accordance with IEC 61000-3-12.

Cooling unit (Tig 4000iw)

Cooling power 50 Hz – 1.65 kW at 25 °C (77 °F) ambient

temperature and flow 1.0l/min (0.26 gal/min)

60 Hz – 1.55 kW at 25 °C (77 °F) ambient

temperature and flow 1.0l/min (0.26 gal/min)

Coolant ESAB's ready mixed coolant

Liquid quantity 5.5 l (1.45 gal)

Maximum water flow 2.0 l/min (0.53 gal/min)

Maximum number of water-cooled welding

torches that may be connected

One TIG torch and one MIG welding torch

Maximum pressure 50 Hz – 0.376 MPa (3.76 Bar)

60 Hz – 0.474 MPa (4.74 Bar)

4 INSTALLATION

0458 640 501 - 10 - © ESAB AB 2022

4 INSTALLATION

The installation must be carried out by a professional.

NOTE!

Mains supply requirements

This equipment complies with IEC 61000-3-12 provided that the short-circuit power

is greater than or equal to Sscmin at the interface point between the user's supply

and the public system. It is the responsibility of the installer or user of the equipment

to ensure, by consultation with the distribution network operator if necessary, that

the equipment is connected only to a supply with a short-circuit power greater than

or equal to Sscmin. Refer to the technical data in the TECHNICAL DATA chapter.

4.1 Lifting instructions

With power source With trolley and power

source

With trolley2 and power

source



4.2 Positioning of the power source

Position the welding power source in such a way that its cooling air inlets and outlets are not

obstructed.

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