ESAB Feed L302 Origo M08 Bedienungsanleitung

Valid for serial no. 620-xxx-xxxx0459 508 101 GB 110203

Origo™ M08, Origo™ M09

Feed L302

Feed L304

Instruction manual

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TOCe

Rights reserved to alter specifications without notice.

1 DIRECTIVE 3........................................................

2SAFETY 3...........................................................

3 INTRODUCTION 5...................................................

3.1 Equipment 5................................................................

4 TECHNICAL DATA 5.................................................

5 INSTALLATION 6....................................................

5.1 Lifting instructions 7.........................................................

6 OPERATION 7.......................................................

6.1 Connections and control devices 8............................................

6.2 Explanation of function 10.....................................................

6.3 Wire feed pressure 11........................................................

6.4 Replacing and inserting wire 11................................................

6.5 Changing feed roller Feed L302 12.............................................

6.6 Changing feed roller Feed L304 12.............................................

7 MAINTENANCE 12....................................................

7.1 Inspection and cleaning 12....................................................

8 ORDERING SPARE PARTS 13.........................................

DIAGRAM 14............................................................

ORDERING NUMBER 16.................................................

WEAR PARTS 17........................................................

ACCESSORIES 21.......................................................

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1 DIRECTIVE

DECLARATION OF CONFORMITY

ESAB AB, Welding Equipment, SE-695 81 Laxå, Sweden, declares that Wire feed unit Feed

L302/Feed L304 from serial number 620 are constructed and tested in compliance with the standard

EN 60974-5 and EN 60974-10 (Class A) in accordance with the requirements of directive

(2006/95/EC) and (2004/108/EEC).

--------------------------------------------------------------------------------------------------------------

Kent Eimbrodt

Global Director

Equipment and Automation

Laxå 2007-03-14

2SAFETY

Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or

near the equipment observes all the relevant safety precautions. Safety precautions must meet the

requirements that apply to this type of equipment. The following recommendations should be ob-

served in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well-acquainted with the operation of the equip-

ment. Incorrect operation of the equipment may lead to hazardous situations which can result in in-

jury to the operator and damage to the equipment.

1. Anyone who uses the equipment must be familiar with:

Sits operation

Slocation of emergency stops

Sits function

Srelevant safety precautions

Swelding and cutting

2. The operator must ensure that:

Sno unauthorized person is stationed within the working area of the equipment when it is

started up.

Sno-one is unprotected when the arc is struck

3. The workplace must:

Sbe suitable for the purpose

Sbe free from drafts

4. Personal safety equipment

SAlways wear recommended personal safety equipment, such as safety glasses, flame-proof

clothing, safety gloves. Note! Do not use safety gloves when replacing wire.

SDo not wear loose-fitting items, such as scarves, bracelets, rings, etc., which could become

trapped or cause burns.

5. General precautions

SMake sure the return cable is connected securely.

SWork on high voltage equipment may only be carried out by a qualified electrician.

SAppropriate fire extinquishing equipment must be clearly marked and close at hand.

SLubrication and maintenance must not be carried out on the equipment during operation.

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WARNING

Read and understand the instruction manual before installing or operating.

Arc welding and cutting can be injurious to yourself and others. Take precausions when welding and

cutting. Ask for your employer's safety practices which should be based on manufacturers' hazard

data.

ELECTRIC SHOCK - Can kill

SInstall and earth the unit in accordance with applicable standards.

SDo not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

SInsulate yourself from earth and the workpiece.

SEnsure your working stance is safe.

FUMES AND GASES - Can be dangerous to health

SKeep your head out of the fumes.

SUse ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone

and the general area.

ARC RAYS - Can injure eyes and burn skin.

SProtect your eyes and body. Use the correct welding screen and filter lens and wear protective

clothing.

SProtect bystanders with suitable screens or curtains.

FIRE HAZARD

SSparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.

NOISE - Excessive noise can damage hearing

SProtect your ears. Use earmuffs or other hearing protection.

SWarn bystanders of the risk.

MALFUNCTION - Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

ESAB can provide you with all necessary welding protection and accessories.

WARNING

Do not use the power source for thawing frozen pipes.

CAUTION

This product is solely intended for arc welding.

CAUTION

Class A equipment is not intended for use in residential locations where

the electrical power is provided by the public low-voltage supply system.

There may be potential difficulties in ensuring electromagnetic

compatibility of class A equipment in those locations, due to conducted

as well as radiated disturbances.

CAUTION

Read and understand the instruction manual before

installing or operating.

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Dispose of electronic equipment at the recycling facility!

In observance of European Directive 2002/96/EC on Waste Electrical and Electronic

Equipment and its implementation in accordance with national law, electrical and/or

electronic equipment that has reached the end of its life must be disposed of at a

recycling facility.

As the person responsible for the equipment, it is your responsibility to obtain

information on approved collection stations.

For further information contact the nearest ESAB dealer.

3 INTRODUCTION

The Feed L302 with control panel M08 and Feed L304 with control panel M09 wire

feed units are intended for MIG/MAG welding with the Mig L405 power source.

They come in different variants, see page 16.

The feed units can be used together with wire on ESAB's MarathonPact, or on wire

bobbin Ø 300 mm.

They can be installed either at the power source, suspended above the workplace,

on a support arm or on the floor with or without wheel set.

ESAB's accessories for the product can be found on page 21.

3.1 Equipment

The wire feed units are supplied with an instruction manual and stickers.

4 TECHNICAL DATA

Feed L302 Feed L304

Power supply 42 V 50-60 Hz 42 V 50-60 Hz

Power requirement 150 VA 150 VA

Motor current Imax 3.5 A 3.5 A

Settings data

Wire feed speed

Burnback time

Spot welding time

1.5-22.0 m/min

0-0.7 s

1.5-22.0 m/min

0-0.7 s

0.2-5 s

Gun connection EURO EURO

Max. diameter wire bobbin 300 mm 300 mm

Wire dimension

Cored wire

0.6-1.2 mm

1.0-1.2 mm

0.8-1.2 mm

0.6-1.6 mm

0.6-1.2 mm

1.0-1.6 mm

0.8-1.6 mm

Weight 12.6 kg 13.2 kg

Dimensions (l x b x h) 569 x 259 x 355 mm 569 x 259 x 355 mm

Operating temperature -10 to +40°C-10 to +40°C

Shielding gas

max pressure Gases for MIG/MAG welding

5 bar Gases for MIG/MAG welding

5 bar

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Feed L304Feed L302

Coolant

max pressure -

-50% water / 50% glycol

5 bar

Maximum permissible load at

60% duty cycle

100% duty cycle 365 A

280 A 365 A

280 A

Enclosure class

basic version

with sealed bobbin holder*

with MarathonPact

IP2X

IP23

IP2X

IP23

* Accessories, see page 21.

Enclosure class

The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid

objects or water. Apparatus marked IP2X are intended for indoor use.

Enclosure class

The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid

objects or water. Equipment marked IP23 is designed for indoor and outdoor use.

Duty cycle

The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or cut at

a certain load without overloading. The duty cycle is valid for 40°C.

5 INSTALLATION

The installation must be executed by a professional.

CAUTION

This product is intended for industrial use. In a domestic environment this product may

cause radio interference. It is the user's responsibility to take adequate precautions.

WARNING

When welding in an environment with increased electrical danger, only power

sources intended for this environment may be used. These power sources are

marked with the symbol

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5.1 Lifting instructions

Order number for lifting eyelet can be found on page 21.

Note! If another mounting device is used, this should be insulated from the wire feed

unit.

6OPERATION

General safety regulations for the handling of the equipment can be found on

page 3. Read through before you start using the equipment!

H 0935

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WARNING

Assure that the side panels are closed during operation.

WARNING

To prevent the reel from sliding off the hub: Lock the

reel in place by turning the red knob as shown on the

warning label attached next to the hub.

WARNING

Rotating parts can cause injury, take great care.

WARNING

There is a risk of tipping if the wire feed unit is fitted with a counterbalance arm.

Secure the equipment, especially if used on an uneven or sloping surface.

NOTE: When moving the equipment use intended handle. Never pull on the gun.

6.1 Connections and control devices

Connecting control cable

When connecting the control cable, it is

important to secure the cable with the

load-removing grommet.

Ensure that the cover is properly screwed

into place.

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Feed L302

1Knob for setting wire feed speed 4Connection for welding gun

2Knob for setting burnback time 5Connection for welding current from power

source, (OKC)

3Switch for 2-stroke / 4-stroke 6Connection for shielding gas

7Connection for control cable from power

source

Feed L304

1Knob for setting wire feed

speed 7Connection RED for cooling water from

welding gun

2Switch for activation of 2/4 stroke, spot

welding, cold wire feed or gas purging 8Connection BLUE, for cooling water to

welding gun

3Knob for setting spot welding time 9Connection for welding current from power

source, (OKC)

4Knob for setting burnback time 10 Connection for shielding gas

5Switch for creep start OFF / ON 11 Connection for control cable from power

source

6Connection for welding gun

NOTE! Cooling water connections only available on certain models.

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6.2 Explanation of function

Wire feed speed

This sets the required feed speed of the filler wire in m/minute.

2stroke

With 2-stroke, the gas flow starts followed by the wire feed when the trigger switch is

pressed in. The welding process is concluded when the trigger switch is released,

the wire feed stops and the gas stops flowing.

4stroke

With 4 stroke, the gas flow starts when the trigger switch is pressed in and the wire

feed starts when it is released. The welding process continues until the switch is

pressed in again, the wire feed stops and when the switch is released the gas stops

flowing.

Spot welding

Spot welding is used when you want to weld on short, repeated occasions with a

pre-set time.

When the trigger switch is pressed in, the gas flow starts for a period of time

governed by the printed circuit board. After this the welding process starts for the set

time. When the welding process is complete, the gas flow stops.

Cold wire feed

Cold wire feed is used to feed wire without welding voltage and gas flow.

Activation of cold wire feed: press in the trigger switch and the wire feed starts.

Gas purging

Gas purging is used to measure that gas flow or to flush the gas hoses to clean them

of any air and moisture before commencing welding. Gas purging is carried out with

the voltage and wire feed switched off.

Activation of gas purging: press in the trigger switch and gas purging starts.

Burnback time

Burnback time is a delay between the time when the wire brakes until the time when

the power source switches off the welding voltage. Too short burnback time results

in a long wire stickout after completion of welding, with a risk of the wire being

caught in the weld pool. Too long a burnback time results in a shorter stickout, with

increased risk of the arc striking back to the contact tip.

Creep start

Creep start means that the wire is fed at 50% lower speed until it comes into

electrical contact with the workpiece, at which point the speed increases to the set

speed.

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