ESAB Origo Tig 3001i Bedienungsanleitung

Origo™

Instruction manual

0460 742 001 GB 20170310 Valid for: serial no. 840-xxx-xxxx, 950-xxx-xxxx, 039-xxx-xxxx

Tig3001i, Tig3001iw

TABLE OF CONTENTS

0460 742 001 © ESAB AB 2017

1SAFETY ......................................................................................................... 4

1.1 Meaning of symbols ................................................................................. 4

1.2 Safety precautions ................................................................................... 4

2INTRODUCTION............................................................................................ 7

2.1 Equipment ................................................................................................. 7

2.2 Control panels TA23 and TA24................................................................ 7

3TECHNICAL DATA ........................................................................................ 8

4INSTALLATION.............................................................................................. 10

4.1 Lifting instructions ................................................................................... 10

4.2 Location..................................................................................................... 10

4.3 Mains supply............................................................................................. 11

5OPERATION .................................................................................................. 12

5.1 Connections and control devices ........................................................... 13

5.2 Connection of welding and return cable ................................................ 13

5.3 Fan control ................................................................................................ 13

5.4 Overheating Protection............................................................................ 14

5.5 TIG welding ............................................................................................... 14

5.6 MMA welding............................................................................................. 14

6MAINTENANCE............................................................................................. 15

6.1 Power unit ................................................................................................. 15

6.2 Welding torch............................................................................................ 15

7FAULT TRACING........................................................................................... 16

8ORDERING SPARE PARTS .......................................................................... 17

DIAGRAM ............................................................................................................. 18

ORDERING NUMBERS........................................................................................ 20

ACCESSORIES .................................................................................................... 21

Rights reserved to alter specifications without notice.

1 SAFETY

0460 742 001 -4- © ESAB AB 2017

1 SAFETY

1.1 Meaning of symbols

As used throughout this manual: Means Attention! Be Alert!

DANGER!

Means immediate hazards which, if not avoided, will result in immediate,

serious personal injury or loss of life.

WARNING!

Means potential hazards which could result in personal injury or loss of

life.

CAUTION!

Means hazards which could result in minor personal injury.

WARNING!

Before use, read and understand the instruction manual

and follow all labels, employer´s safety practices and Safety

Data Sheets (SDSs).

1.2 Safety precautions

Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who

works on or near the equipment observes all the relevant safety precautions. Safety

precautions must meet the requirements that apply to this type of equipment. The following

recommendations should be observed in addition to the standard regulations that apply to

the workplace.

All work must be carried out by trained personnel well-acquainted with the operation of the

equipment. Incorrect operation of the equipment may lead to hazardous situations which can

result in injury to the operator and damage to the equipment.

1. Anyone who uses the equipment must be familiar with:

○ its operation

○ location of emergency stops

○ its function

○ relevant safety precautions

○ welding and cutting or other applicable operation of the equipment

2. The operator must ensure that:

○ no unauthorised person is stationed within the working area of the equipment

when it is started up

○ no-one is unprotected when the arc is struck or work is started with the

equipment

3. The workplace must:

○ be suitable for the purpose

○ be free from drafts

1 SAFETY

0460 742 001 -5- © ESAB AB 2017

4. Personal safety equipment:

○ Always wear recommended personal safety equipment, such as safety glasses,

flame-proof clothing, safety gloves

○ Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which

could become trapped or cause burns

5. General precautions:

○ Make sure the return cable is connected securely

○ Work on high voltage equipment may only be carried out by a qualified

electrician

○ Appropriate fire extinguishing equipment must be clearly marked and close at

hand

○ Lubrication and maintenance must not be carried out on the equipment during

operation

WARNING!

Arc welding and cutting can be injurious to yourself and others. Take precautions

when welding and cutting.

ELECTRIC SHOCK - Can kill

• Install and ground the unit in accordance with instruction manual.

• Do not touch live electrical parts or electrodes with bare skin, wet gloves or

wet clothing.

• Insulate yourself from work and ground.

• Ensure your working position is safe

ELECTRIC AND MAGNETIC FIELDS - Can be dangerous to health

• Welders having pacemakers should consult their physician before welding.

EMF may interfere with some pacemakers.

• Exposure to EMF may have other health effects which are unknown.

• Welders should use the following procedures to minimize exposure to

EMF:

○ Route the electrode and work cables together on the same side of

your body. Secure them with tape when possible. Do not place your

body between the torch and work cables. Never coil the torch or

work cable around your body. Keep welding power source and

cables as far away from your body as possible.

○ Connect the work cable to the workpiece as close as possible to the

area being welded.

FUMES AND GASES - Can be dangerous to health

• Keep your head out of the fumes.

• Use ventilation, extraction at the arc, or both, to take fumes and gases

away from your breathing zone and the general area.

ARC RAYS - Can injure eyes and burn skin

• Protect your eyes and body. Use the correct welding screen and filter lens

and wear protective clothing.

• Protect bystanders with suitable screens or curtains.

NOISE - Excessive noise can damage hearing

Protect your ears. Use earmuffs or other hearing protection.

1 SAFETY

0460 742 001 -6- © ESAB AB 2017

MOVING PARTS - Can cause injuries

• Keep all doors, panels and covers closed and securely in place. Have only

qualified people remove covers for maintenance and troubleshooting as

necessary. Reinstall panels or covers and close doors when service is

finished and before starting engine.

• Stop engine before installing or connecting unit.

• Keep hands, hair, loose clothing and tools away from moving parts.

FIRE HAZARD

• Sparks (spatter) can cause fire. Make sure that there are no inflammable

materials nearby.

• Do not use on closed containers.

MALFUNCTION - Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

CAUTION!

This product is solely intended for arc welding.

WARNING!

Do not use the power source for thawing frozen pipes.

CAUTION!

Class A equipment is not intended for use in residential

locations where the electrical power is provided by the

public low-voltage supply system. There may be potential

difficulties in ensuring electromagnetic compatibility of class

A equipment in those locations, due to conducted as well

as radiated disturbances.

NOTE!

Dispose of electronic equipment at the recycling

facility!

In observance of European Directive 2012/19/EC on Waste

Electrical and Electronic Equipment and its implementation

in accordance with national law, electrical and/or electronic

equipment that has reached the end of its life must be

disposed of at a recycling facility.

As the person responsible for the equipment, it is your

responsibility to obtain information on approved collection

stations.

For further information contact the nearest ESAB dealer.

ESAB has an assortment of welding accessories and personal protection equipment

for purchase. For ordering information contact your local ESAB dealer or visit us on

our website.

2 INTRODUCTION

0460 742 001 -7- © ESAB AB 2017

2 INTRODUCTION

Tig 3001i is a TIG welding power source, which can also be used for MMA welding.

ESAB accessories for the product can be found in the "ACCESSORIES" chapter of

this manual.

2.1 Equipment

Tig 3001i can be supplied with or without cooling unit.

The power source is supplied with:

• 4.5 m return cable with contact clamp

• instruction manual for the welding power source

• instruction manual for the control panel

• instruction manual for the cooling unit (if applicable)

Instruction manuals in other languages can be downloaded from the Internet: www.esab.com

2.2 Control panels TA23 and TA24

The power source is supplied with one of the following control panels:

Welding process parameters are controlled via the control panel. See the separate

instruction manual for a detailed description of the panels.

3 TECHNICAL DATA

0460 742 001 -8- © ESAB AB 2017

3 TECHNICAL DATA

Tig 3001i, Tig 3001iw

Mains voltage 400 V ±10 %,

3~ 50 / 60 Hz

Mains supply Sscmin 3.9 MVA

Primary current I max

TIG 14 A

MMA 19 A

No-load power demand when in the

energy-saving mode, 6.5 min. after welding 30 W

Setting range

TIG 4 - 300 A

MMA 16 - 300 A

Permissible load at TIG

35 % duty cycle 300 A / 22 V

60 % duty cycle 240 A / 19.6 V

100 % duty cycle 200 A / 18 V

Permissible load at MMA

30 % duty cycle 300 A / 32 V

60 % duty cycle 230 A / 29.2 V

100 % duty cycle 190 A / 27.6 V

Power factor at maximum current

TIG 0.9

MMA 0.91

Efficiency at maximum current

TIG 77 %

MMA 84 %

Open-circuit voltage U0max

MMA, VRD function deactivated 60 V

VRD function activated 28 V

Upk 11.7 kV

Operating temperature -10 to +40 °C

Transportation temperature -20 to +55 °C

Constant sound pressure at no-load < 70 db (A)

Dimensions l × w × h 625 × 249 × 423 mm

with cooling unit 714 × 249 × 693 mm

Weight 33.5 kg

with cooling unit 54 kg

Insulation class transformer H

3 TECHNICAL DATA

0460 742 001 -9- © ESAB AB 2017

Tig 3001i, Tig 3001iw

Enclosure class IP 23

Application class

Mains supply, Ssc min

Minimum short circuit power on the network in accordance with IEC 61000-3-12.

Duty cycle

The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or

cut at a certain load without overloading. The duty cycle is valid for 40°C/104°F, or below.

Enclosure class

The IP code indicates the enclosure class, i.e. the degree of protection against penetration

by solid objects or water.

Equipment marked IP23 is intended for indoor and outdoor use.

Application class

The symbol indicates that the power source is designed for use in areas with increased

electrical hazard.

Tig 3001iw only (cooling unit specific)

Cooling power of cooler Power at flow Max pressure

at 50 Hz 0.82 kW 1 l/min 0.39 MPa

at 60 Hz 0.76 kW 1 l/min 0.44 MPa

Coolant ESABs ready mixed coolant. See the

"ACCESSORIES" chapter of this manual.

4 INSTALLATION

0460 742 001 - 10 - © ESAB AB 2017

4 INSTALLATION

The installation must be carried out by a professional.

4.1 Lifting instructions

4.2 Location

Position the welding power source such that its cooling air inlets and outlets are not

obstructed.

Andere Handbücher für Origo Tig 3001i

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere ESAB Schweißsystem Handbücher

ESAB

ESAB Fabricator 181i Bedienungsanleitung

ESAB

ESAB ES 180i Pro Bedienungsanleitung

ESAB

ESAB RobustFeed PRO Bedienungsanleitung

ESAB

ESAB LTR 160 Bedienungsanleitung

ESAB

ESAB LKB 400W Bedienungsanleitung

ESAB

ESAB Aristo U6 Bedienungsanleitung

ESAB

ESAB CaddyArc 150 Bedienungsanleitung

ESAB

ESAB EASY-WELD SSR 400 Betriebsanleitung

ESAB

ESAB ARC250i Bedienungsanleitung

ESAB

ESAB EM235ic Bedienungsanleitung

ESAB

ESAB Caddy Arc 151i VRD Bedienungsanleitung

ESAB

ESAB fabricator 141i Bedienungsanleitung

ESAB

ESAB PT-25 Bedienungsanleitung

ESAB

ESAB Aristo Mig U4000i Bedienungsanleitung

ESAB

ESAB POWERCUT-1250 Einrichtungshandbuch

ESAB

ESAB TAF 1251 Bedienungsanleitung

ESAB

ESAB RS 400 Bedienungsanleitung

ESAB

ESAB PowerCut 700 PT-39 Bedienungsanleitung

ESAB

ESAB Rogue Series Bedienungsanleitung

ESAB

ESAB Rustler EM 280C PRO Bedienungsanleitung

ESAB

ESAB Aristo 300 Bedienungsanleitung

ESAB

ESAB EMP 255ic Bedienungsanleitung

ESAB

ESAB Caddy Arc 251i Bedienungsanleitung

ESAB

ESAB Aristo FeedMech 4804 Bedienungsanleitung

Beliebte Schweißsystem Handbücher anderer Marken

Berner

Berner PLASMACUT 54 Bedienungsanleitung

Pro Spot

Pro Spot PR-155 Bedienungsanleitung

Forney

Forney 210 Bedienungsanleitung

Thermal Arc

Thermal Arc 400S Bedienungsanleitung

Lincoln Electric

Lincoln Electric HANDYMIG 170I Bedienungsanleitung

GYS

GYS PROTIG 201 AC/DC Bedienungsanleitung

TAFA

TAFA 30*8B35 Bedienungsanleitung

Lincoln Electric

Lincoln Electric INVERTEC V350-PRO CE Bedienungsanleitung

CIGWELD

CIGWELD 636804 Kurzanleitung

Red-D-Arc

Red-D-Arc DC-400 Bedienungsanleitung

Hobart Welding Products

Hobart Welding Products Spool Gun DP 3035-10 Bedienungsanleitung

Elettro

Elettro HI-MIG 3000 SYNERGIC Bedienungsanleitung

Sonics

Sonics H520T Bedienungsanleitung

Miller

Miller Big Blue 400D Bedienungsanleitung

NewArc

NewArc RT2000 Kurzanleitung

Hypertherm

Hypertherm powermax1000 Bedienungsanleitung

Lincoln Electric

Lincoln Electric POWER WAVE I400 Bedienungsanleitung

Everlast

Everlast POWER MTS 221STi Bedienungsanleitung