ESAB Origo Tig 4300i AC/DC Bedienungsanleitung

Valid for serial no. 710--xxx--xxxx0460 157 001 GB 070309

Tig 4300i AC/DC

Origo t

Instruction manual

-- 2 --

TOCe

Rights reserved to alter specifications without notice.

1 DIRECTIVE 3........................................................

2SAFETY 3...........................................................

3 INTRODUCTION 5...................................................

3.1 Equipment 5................................................................

3.2 The control panel 5..........................................................

4 TECHNICAL DATA 5.................................................

5 INSTALLATION 6....................................................

5.1 Lifting instructions 7.........................................................

5.2 Placing 7...................................................................

5.3 Mains power supply 7........................................................

6 OPERATION 8.......................................................

6.1 Connection and control devices 8.............................................

6.2 Key to symbols 9............................................................

6.3 Turning on the power source 9................................................

6.4 Fan control 9...............................................................

6.5 Overheating protection 9.....................................................

6.6 Cooling unit 9...............................................................

7 MAINTENANCE 10....................................................

7.1 Cleaning the air filter 10.......................................................

7.2 Topping up the coolant 10.....................................................

8 FAULT TRACING 11...................................................

9 ORDERING OF SPARE PARTS 11......................................

DIAGRAM 12............................................................

ORDERING NUMBER 15.................................................

SPARE PARTS LIST 16...................................................

ACCESSORIES 17.......................................................

-- 3 --

bt32d1ea

1DIRECTIVE

DECLARATION OF CONFORMITY

ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that weld-

ing power source Tig 4300i AC/DC, Tig 4300iw AC/DC from serial number 710 (2007 w.10) are con-

structed and tested in compliance with the standard EN 60974--1 /--2 /--3 and EN 60974--10 in accord-

ance with the requirements of directive (2006/95/EC) and (2004/108/EEC).

-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------

Kent Eimbrodt

Global Director

Equipment and Automation

Laxå 2007--03--01

2SAFETY

Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who

works on or near the equipment observes all the relevant safety precautions. Safety precautions

must meet the requirements that apply to this type of welding equipment. The following recommen-

dations should be observed in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well--acquainted with the operation of the welding

equipment. Incorrect operation of the equipment may lead to hazardous situations which can result

in injury to the operator and damage to the equipment.

1. Anyone who uses the welding equipment must be familiar with:

Sits operation

Slocation of emergency stops

Sits function

Srelevant safety precautions

Swelding

2. The operator must ensure that:

Sno unauthorized person is stationed within the working area of the equipment when it is

started up.

Sno--one is unprotected when the arc is struck

3. The workplace must:

Sbe suitable for the purpose

Sbe free from drafts

4. Personal safety equipment

SAlways wear recommended personal safety equipment, such as safety glasses, flame--proof

clothing, safety gloves.

SDo not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become

trapped or cause burns.

5. General precautions

SMake sure the return cable is connected securely.

SWork on high voltage equipment may only be carried out by a qualified electrician.

SAppropriate fire extinquishing equipment must be clearly marked and close at hand.

SLubrication and maintenance must not be carried out on the equipment during operation.

-- 4 --

bt32d1ea

WARNING

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.

ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-

TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE

BASED ON MANUFACTURERS’ HAZARD DATA.

ELECTRIC SHOCK -- Can kill

SInstall and earth the welding unit in accordance with applicable standards.

SDo not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

SInsulate yourself from earth and the workpiece.

SEnsure your working stance is safe.

FUMES AND GASES -- Can be dangerous to health

SKeep your head out of the fumes.

SUse ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone

and the general area.

ARC RAYS -- Can injure eyes and burn skin.

SProtect your eyes and body. Use the correct welding screen and filter lens and wear protective

clothing.

SProtect bystanders with suitable screens or curtains.

FIRE HAZARD

SSparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.

NOISE -- Excessive noise can damage hearing

SProtect your ears. Use earmuffs or other hearing protection.

SWarn bystanders of the risk.

MALFUNCTION -- Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

ESAB can provide you with all necessary welding protection and accessories.

WARNING!

Read and understand the instruction manual before installing

or operating.

Do not use the power source for thawing frozen pipes.

WARNING!

This product is solely intended for arc welding.

Do not dispose of electrical equipment together with normal waste!

In observance of European Directive 2002/96/EC on Waste Electrical and Electronic

Equipment and its implementation in accordance with national law, electrical equipment

that has reached the end of its life must be collected separately and returned to an

environmentally compatible recycling facility. As the owner of the equipment, you should

get information on approved collection systems from our local representative.

By applying this European Directive you will improve the environment and human health!

-- 5 --

bt32d1ea

3 INTRODUCTION

The Tig 4300i AC/DC is a TIG welding power source, which can also be used for

MMA welding. The power welding source can be used with alternating current (AC)

or direct current (DC).

ESAB’s accessories for the product can be found on page 17.

3.1 Equipment

The power source is delivered with 5 m mains cable incl the plug, 5 m return cable,

instruction manuals for the power source and for the control panel.

3.2 The control panel

STA24 AC/DC

See the separate instructions for detailed descriptions of the control panel.

4 TECHNICAL DATA

Tig 4300i AC/DC

Mains voltage 400V, ±10%, 3∼50 Hz

Primary current

Imax TIG

Imax MMA

25 A

32 A

No--load powering the energy--saving mode,

6,5 min. after welding

75 W

Voltage/current range

TIG AC*/DC

MMA

4 -- 430 A

16 -- 430 A

Permissible load at TIG

40 % duty cycle

60 % duty cycle

100 % duty cycle

430 A / 27.2 V

400 A / 26.0 V

315 A / 22.6 V

Permissible load at MMA

40 % duty cycle

60 % duty cycle

100 % duty cycle

430 A / 37.2 V

400 A / 36.0 V

315 A / 32.6 V

Power factor at maximum current

TIG

MMA

0.89

-- 6 --

bt32d1ea

Tig 4300i AC/DC

Efficiency at maximum current

TIG

MMA

76 %

80 %

Open--circuit voltage

MMA 83 V

Operating temperature range -- 1 0 t o + 4 0 ˚C

Transportation temperature -- 2 5 t o + 5 5 ˚C

Continual sound pressure at no--load <70 db (A)

Dimensions, lxbxh 625 x 394 x 776

Weight 95 kg

Insulation class transformer H

Enclosure class IP 23

Application class

Cooling unit

Cooling power 2.0 kW at 40˚C temperature difference and flow

1. 0 l/min

Coolant 50 % water / 50% mono--ethylen glycol

Liquid quantity 5.5 l

Maximum water flow 2.0 l/min

*) The minimum current during AC welding depends on the alloy used for the aluminium plates and

their surface cleanliness.

Duty cycle

The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a cer-

tain load without overloading.

The duty cycle is valid for 40˚C ambient temperature.

Enclosure class

The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid

objects or water. Equipment marked IP23 is designed for indoor and outdoor use.

Application class

The symbol indicates that the power source is designed for use in areas with increased

electrical hazard.

5 INSTALLATION

The installation must be executed by a professional.

WARNING!

This product is intended for industrial use. In a domestic environment this product may cause radio

interference. It is the user’s responsibility to take adequate precautions.

-- 7 --

bt32d1ea

5.1 Lifting instructions

With power source With power source and trolley

5.2 Placing

Position the welding power source such that its cooling air inlets and outlets are not

obstructed.

5.3 Mains power supply

Check that the unit is connected to the correct mains

power supply voltage, and that it is protected by the

correct fuse sizes. A protective earth connection must be

made, in accordance with regulations.

Rating plate with supply connection data.

Recommended fuse sizes and minimum cable areas

Tig 4300i AC/DC TIG MMA

Mains voltage 400 V 3μ50 Hz 400 V 3μ50 Hz

Mains cable area, mm24G4 4G4

Phase current, Ieffective 16.9 A 21.9 A

Fuse

Anti--surge

Type C MCB

16 A

20 A

25 A

Note! The mains cable areas and fuse sizes as shown above are in accordance with Swedish

regulations. Use the welding power source in accordance with the relevant national regulations.

-- 8 --

bt32d1ea

6 OPERATION

General safety regulations for the handling of the equipment can be found on

page 3. Read through before you start using the equipment!

6.1 Connection and control devices

1Connection for cooling water from the torch --

RED

9Main power supply switch, 0 / 1 / START

2Connection with ELP*, for cooling water to the

torch -- BLUE

10 White indicating lamp -- Power supply ON

3Cooling water filler 11 Orange indicating lamp -- Overheating

4Connection for return cable (+) 12 Control panel

(see the respective instructions)

5Connection for remote control 13 Connection for cooling water. Not used on

this model.

6Connection for welding cable (--) or torch 14 Connection for cooling water. Not used on

this model.

7Connection for start signal from the welding torch 15 Connection for gas hose.

8Connection for gas to the TIG torch

*ELP = ESAB Logic Pump, see point 6.6.

AH 0871

-- 9 --

bt32d1ea

6.2 Key to symbols

MMA TIG Return clamp

6.3 Turning on the power source

Turn on the mains power by turning switch (9) to the ”START” position. Release the

switch, and it will return to the ”1” position.

If the mains power supply should be interrupted while welding is in progress, and

then be restored, the power source will remain de--energised until the switch is again

turned manually to the ”START” position.

Turn the unit off by turning the switch to the ”0” position.

Whether in the event of a loss of power supply or of turning the power source off in

the normal manner, welding data will be stored so that it is available next time the

unit is started.

6.4 Fan control

The power source fans continue to run for 6,5 minutes after welding has stopped,

and the unit switches to energy--saving mode. They start again when welding

restarts.

The fans run at reduced speed for welding currents up to 144 A, and at full speed for

higher currents.

6.5 Overheating protection

The power source has two thermal overload trips which operate if the internal

temperature becomes too high, interrupting the welding current and lighting the

orange indicating lamp on the front of the unit and a fault code is shown in the panel.

They reset automatically when the temperature has fallen.

6.6 Cooling unit

Water lock

The cooling unit is equipped with a detection system ELP (ESAB Logic Pump) which

checks that the water hoses are connected.

The power source On/Off switch must be in the “0” position (Off) when connecting a

water--cooled TIG torch.

If a water--cooled TIG torch is connected, the water pump starts automatically when

the main On/Off switch is turned to ”START” and/or when welding starts. After

welding, the pump continues to run for 6,5 minutes, and then switches to the

energy--saving mode.

Function when welding

To start welding, the welder presses the torch trigger switch. The power source

energises the torch and starts wire feed and the cooling water pump.

To stop welding, the welder releases the torch trigger switch. The welding current is

interrupted, but the cooling water pump continues to run for 6,5 minutes, after which

the unit switches to energy--saving mode.

-- 1 0 --

bt32d1ea

Water flow guard

The water flow guard interrupts the welding current in the event of loss of coolant,

and displays an error message on the control panel. The water flow guard is an

accessory, see page 17.

7 MAINTENANCE

Regular maintenance is important for safe, reliable operation.

Only those persons who have appropriate electrical knowledge (authorized

personnel) may remove the safety plates to connect or carry out service,

maintenance or repair work on welding equipment.

Note!

All guarantee undertakings from the supplier cease to apply if the customer himself

attempts any work in the product during the guarantee period in order to rectify any

faults.

7.1 Cleaning the air filter

SRelease the cover plate with the dust

filter (1).

SSwing out the cover plate (2).

SRemove the dust filter (3).

SBlow it clean with compressed air at

reduced pressure

SReplace the filter with the finer mesh

on the side against the cover plate (2)

SRefit the cover plate with the filter.

7.2 Topping up the coolant

Top up with coolant until it is up to the level of the filling hole.

ESAB’s refrigerant is recommended for use.

See accessories on page 17.

CAUTION!

The coolant must be handled as chemical waste.

Andere Handbücher für Origo Tig 4300i AC/DC

Inhaltsverzeichnis

Andere ESAB Schweißsystem Handbücher

ESAB

ESAB SR-B 9 Bedienungsanleitung

ESAB

ESAB Aristo YardFeed 2000 Bedienungsanleitung

ESAB

ESAB YardFeed 200 Bedienungsanleitung

ESAB

ESAB Aristo Mig 5000i 460 V Bedienungsanleitung

ESAB

ESAB Miggytrac B501 Bedienungsanleitung

ESAB

ESAB Rogue EM 180 Bedienungsanleitung

ESAB

ESAB MobileFeed 300 AVS Bedienungsanleitung

ESAB

ESAB Rogue EM 190 PRO Bedienungsanleitung

ESAB

ESAB Aristo Mig 5000i 400 V Bedienungsanleitung

ESAB

ESAB Aristo Origo Feed 3004 Bedienungsanleitung

ESAB

ESAB OrigoFeed 30-2 Bedienungsanleitung

ESAB

ESAB LAF 800 DC Bedienungsanleitung

ESAB

ESAB Railtrac BV2000 Bedienungsanleitung

ESAB

ESAB Caddy Tig 1500i TA34 Bedienungsanleitung

ESAB

ESAB MEK 25 Bedienungsanleitung

ESAB

ESAB AristoFeed 30 4 Series Bedienungsanleitung

ESAB

ESAB Origo Mig C170 3ph Bedienungsanleitung

ESAB

ESAB EMP 215ic Bedienungsanleitung

ESAB

ESAB Origo Mig 410 Bedienungsanleitung

ESAB

ESAB Origo Tig 3000i Bedienungsanleitung

ESAB

ESAB Caddy Arc 201i VRD Bedienungsanleitung

ESAB

ESAB Versotrac EWT 1000 Bedienungsanleitung

ESAB

ESAB Multimaster 300 Bedienungsanleitung

ESAB

ESAB fabricator 211i Bedienungsanleitung

Beliebte Schweißsystem Handbücher anderer Marken

Berner

Berner PLASMACUT 54 Bedienungsanleitung

Pro Spot

Pro Spot PR-155 Bedienungsanleitung

Forney

Forney 210 Bedienungsanleitung

Thermal Arc

Thermal Arc 400S Bedienungsanleitung

Lincoln Electric

Lincoln Electric HANDYMIG 170I Bedienungsanleitung

GYS

GYS PROTIG 201 AC/DC Bedienungsanleitung

TAFA

TAFA 30*8B35 Bedienungsanleitung

Lincoln Electric

Lincoln Electric INVERTEC V350-PRO CE Bedienungsanleitung

CIGWELD

CIGWELD 636804 Kurzanleitung

Red-D-Arc

Red-D-Arc DC-400 Bedienungsanleitung

Hobart Welding Products

Hobart Welding Products Spool Gun DP 3035-10 Bedienungsanleitung

Elettro

Elettro HI-MIG 3000 SYNERGIC Bedienungsanleitung

Sonics

Sonics H520T Bedienungsanleitung

Miller

Miller Big Blue 400D Bedienungsanleitung

NewArc

NewArc RT2000 Kurzanleitung

Hypertherm

Hypertherm powermax1000 Bedienungsanleitung

Lincoln Electric

Lincoln Electric POWER WAVE I400 Bedienungsanleitung

Everlast

Everlast POWER MTS 221STi Bedienungsanleitung